belt MITSUBISHI MONTERO 1991 Manual PDF
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1991, Model line: MONTERO, Model: MITSUBISHI MONTERO 1991Pages: 1333, PDF Size: 24.61 MB
Page 713 of 1333
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Fuel Filter](/img/19/57332/w960_57332-712.png "MITSUBISHI MONTERO 1991 Manual PDF \b\
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Fuel Filter")
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Fuel Filter
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Spark Plugs
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Ignition Cables
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Camshaft Timing Belt
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Engine Coolant
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Drive Axle Fluid (With Limited-Slip Differential)
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Engine Oil & Filter
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Automatic Transmission & Transfer Case Fluids
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Vacuum Control System Solenoid Valve Air Filter
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Lubrication Specifications
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Application Specification
Brake & Clutch Fluid ............................ DOT 3 Or DOT 4
Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant
Engine Oil (
1)
Minimum Temperature
Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD
Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD
Maximum Temperature
Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD
Front Axle & Conventional Rear Axle
Minimum Temperature
Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90
API GL-5
Maximum Temperature
Less Than -30
F (-34
C) .................... SAE 75W API GL-5
Power Steering Fluid ............................. Dexron-II ATF
Rear Axle (With Limited
Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or
Equivalent
Transmission
Automatic ...................................... Dexron-II ATF
Manual Transaxle &
Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API
GL-4 Or GL-5
(
1) - Since temperature ranges for different oil grades overlap,
brief fluctuations in outside temperatures are no cause for
concern.
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Fluid Capacities
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Application Quantity
Automatic Transmission
1987-93 ...................................... 7.6 Qts. (7.2L)
1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \
1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \
1995 ......................................... 7.9 Qts. (7.5L)
Cooling System
1987-88 ...................................... 8.5 Qts. (8.0L)
1989-95
Page 717 of 1333
Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD
Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD
Maximum Temperature
Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD
(
1) - Since temperature ranges for different oil grades overlap,
brief fluctuations in outside temperatures are no cause for
concern.
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Fluid Capacities
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Application Quantity
Engine Oil
1987 ......................................... 5.2 Qts. (5.0L)
1988 ......................................... 5.0 Qts. (4.8L)
1989-92 ...................................... 5.5 Qts. (5.3L)
1993-95 ...................................... 5.2 Qts. (4.9L)
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90,000 MILE (144,000 KM) SERVICE
90,000 MILE (144,000 KM) SERVICE \
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Service Or Inspect
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Verify Last Major Service Was Performed
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Valve Clearance (Jet Valve Only)
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Manual Transmission Oil & Transfer Case
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Carburetor Choke Mechanism & Linkage (If Equipped)
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Disc Brake Pads
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Drum Brake Linings & Rear Wheel Cylinders
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Brake Hoses
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Fuel & Vapor Hoses
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Steering Linkage Seals & Drive Shaft Boots
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Lubricate Ball Joint
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Power Steering Fluid (If Equipped)
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Power Steering Hoses (If Equipped)
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Lubricate Front Wheel Bearing
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Drive Axle Fluid (Without Limited-Slip Differential)
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Lubricate Drive Shaft Joints
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Exhaust System
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Lubricate Upper Control Arm Bushings
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Drive Belt (Water Pump & Alternator)
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![MITSUBISHI MONTERO 1991 Manual PDF Manual Transmission Oil & Transfer Case
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Manual Transmission Oil & Transfer Case
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Carburetor Choke Mechanism & Linkage (2.6L Engine)
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Crankcase Emission Control System (PCV Valve)
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Evaporative Emission Control System
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Distributor Cap, Rotor & Spark Advanced System
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Intake Temperature Control System
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Secondary Air System
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Front Disc Pads
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Rear Drum Brake Linings & Wheel & Cylinders
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Brake Hoses
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Steering Linkage Seals & Drive Shaft Boots
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Lubricate Ball Joints
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Lubricate Front Wheel Bearing
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Drive Axle Fluid (Without Limited-Slip Differential)
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Lubricate Drive Shaft Joints
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Exhaust System
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Drive Belt (Water Pump & Alternator)
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Vacuum, Water, Crankcase Ventilation & Secondary Air Hoses
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Replace
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Air Filter
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Fuel Filter
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Spark Plugs
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Ignition Cables
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Camshaft Timing Belt
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Engine Coolant
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Drive Axle Fluid (With Limited-Slip Differential)
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Engine Oil & Filter
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Automatic Transmission & Transfer Case Fluids
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Vacuum Control System Solenoid Valve Air Filter
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Lubrication Specifications
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Application Specification
Brake & Clutch Fluid ............................ DOT 3 Or DOT 4
Page 732 of 1333
Light comes on with the ignition switch in the "ON" position
as a bulb check, but should go out shortly after engine is started. If
light remains on or comes on while driving, it indicates low oil
pressure and possible system malfunction. Have the system checked and
serviced immediately. Do not operate vehicle until cause is located
and corrected.
ALTERNATOR WARNING LIGHT
Light comes on with the ignition switch in the "ON" position
as a bulb check and goes out after engine is started. If light remains
on or comes on while driving, it indicates possible fault in the
electrical charging system. The alternator belt may be loose or
broken. Have the system checked and serviced promptly. Do not drive
vehicle if alternator belt is loose or broken.
"BRAKE" WARNING LIGHT
Light comes on with the ignition switch in the "ON" position
as a bulb check and goes out after engine is started. Light will also
come on with the parking brake fully or partially engaged. If light
remains on or comes on at any other time, it indicates low brake fluid
level in the master cylinder reservoir or the parking brake switch may
be damaged. Have the system checked and serviced immediately if brake
fluid level is low. Do not continue driving if further trouble is
experienced.
"CHECK ENGINE" WARNING LIGHT (IF EQUIPPED)
Light is designed to come on briefly with the ignition switch
in the "ON" position as a bulb check. If light remains on or comes on
while driving, it indicates fault in an exhaust gas related component
and the system is not functioning properly. Have the system checked
and serviced as soon as possible.
"MAINTENANCE REQUIRED" WARNING LIGHT (IF EQUIPPED)
Light comes on at 50,000 miles, 80,000 miles, 100,000 miles
and 120,000 miles (150,000 miles on 1990-91 models) as a service
reminder that it is time for the periodic maintenance of the emission
control system. Have the system inspected and serviced as necessary
when light comes on. Continued operation of vehicle without having
system serviced after warning light comes on may adversely affect
proper performance of the emission control system. Reset warning
light, after the system has been checked, by pushing the reset switch
in front of the combination meter. Remove the warning light bulb after
the last maintenance service at 120,000 miles (150,000 miles on 1990-
91 models).
"A/T TEMPERATURE" WARNING LIGHT (IF EQUIPPED)
Light comes on when the automatic transmission fluid
temperature becomes abnormally high. If light comes on, reduce engine
speed, stop car and put it in "P" (Park) position. Leave engine
running until light goes out. Normal vehicle operation may be resumed
after light has gone out. If light does not go out, have the system
checked and serviced as necessary.
WHEEL LOCK INDICATOR LIGHT (IF EQUIPPED)
Light comes on when automatic free-wheeling hubs are locked.
If ignition is turned off, indicator light will not come on when
Page 736 of 1333
![MITSUBISHI MONTERO 1991 Manual PDF Power Steering (Dexron-II)
Colt, Colt Vista, Colt 200, Mirage & Summit ...... 1.9 Qts. (.9L)\
Eclipse & Galant .................................. 1.9 Qts. (.9L)\
Montero ................](/img/19/57332/w960_57332-735.png "MITSUBISHI MONTERO 1991 Manual PDF Power Steering (Dexron-II)
Colt, Colt Vista, Colt 200, Mirage & Summit ...... 1.9 Qts. (.9L)\
Eclipse & Galant .................................. 1.9 Qts. (.9L)\
Montero ................")
Power Steering (Dexron-II)
Colt, Colt Vista, Colt 200, Mirage & Summit ...... 1.9 Qts. (.9L)\
Eclipse & Galant .................................. 1.9 Qts. (.9L)\
Montero .......................................... 2.2 Pts. (1.0L)\
Pickup & Ram-50 ................................... 1.9 Qts. (.9L)\
Stealth & 3000GT
2-Wheel Steering ................................ 1.9 Pts. (.9L)\
4-Wheel Steering ............................... 2.5 Pts. (1.2L)\
Transfer Case (SAE 75W-85/API GL-4)
Colt Vista ........................................ 1.5 Pts. (.7L)\
Eclipse & Galant .................................. 1.3 Pts. (.6L)\
Montero, Pickup & Ram-50 ......................... 4.7 Pts. (2.2L)\
Stealth ............................................. .3 Pt. (.2L)\
3000GT .............................................. .6 Pt. (.3L)\
(1) - Add 1.0 Pt. (.5L) with oil cooler.
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QUICK-SERVICE
SERVICE INTERVALS & SPECIFICATIONS
REPLACEMENT INTERVALS \
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Component Miles
Colt, Colt 200, Mirage & Summit
Air Filter ....................... 30,000
Automatic Transaxle Fluid ........ 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
Fuel & Vapor Hoses ............... 50,000
Oil ................................ 7500
Oil Filter ....................... 15,000
Spark Plugs ...................... 30,000
Timing Belt ...................... 60,000
Colt Vista
Air Filter ....................... 30,000
Automatic Transaxle Fluid ........ 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
EGR Valve ( 1) .................... 50,000
Fuel & Vapor Hoses ............... 50,000
Oil ................................ 7500
Oil Filter ....................... 15,000
O2 Sensor ( 1) .................... 80,000
Rear Axle Fluid .................. 30,000
Spark Plugs ...................... 30,000
Spark Plug Wires ( 1) ............. 60,000
Timing Belt ...................... 60,000
Vapor Canister ( 1) .............. 100,000
Mirage
Air Filter ....................... 30,000
Automatic Transaxle Fluid ........ 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
Fuel & Vapor Hoses ............... 50,000
Oil ................................ 7500
Filter ........................... 15,000
Spark Plugs ...................... 30,000
Timing Belt ...................... 60,000
Eclipse
Page 737 of 1333
Air Filter ....................... 30,000
Automatic Transaxle Fluid ........ 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
Fuel & Vapor Hoses ............... 50,000
Oil
Non-Turbo ........................ 7500
Turbo ............................ 5000
Oil Filter
Non-Turbo ...................... 15,000
Turbo .......................... 10,000
Spark Plugs ...................... 30,000
Timing Belt ...................... 60,000
Galant
Air Filter ....................... 30,000
Automatic Transaxle Fluid ........ 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
Fuel & Vapor Hoses ............... 50,000
Oil
Non-Turbo ........................ 7500
Turbo ............................ 5000
Oil Filter
Non-Turbo ...................... 15,000
Turbo .......................... 10,000
Rear Axle Fluid .................. 30,000
Spark Plugs ...................... 30,000
Timing & Balance Shaft Belts ..... 60,000
Montero
Air Filter ....................... 30,000
Automatic Transmission Fluid ..... 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
Front & Rear Axle Fluid .......... 30,000
Fuel Filter ...................... 50,000
Fuel & Vapor Hoses ............... 50,000
Oil ................................ 7500
Oil Filter ....................... 15,000
O2 Sensor (2) .................... 80,000
Spark Plugs ...................... 30,000
Spark Plug Wires ( 2) ............. 60,000
Timing Belt ...................... 60,000
Transfer Case Fluid .............. 30,000
Vapor Canister ( 2) .............. 100,000
Pickup & Ram-50
Air Filter ....................... 30,000
Automatic Transmission Fluid ..... 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
EGR Valve (2.4L) ( 2) ............. 50,000
Front & Rear Axle Fluid .......... 30,000
Fuel Filter ...................... 50,000
Fuel & Vapor Hoses ............... 50,000
Oil ................................ 7500
Oil Filter ....................... 15,000
O2 Sensor ( 2) .................... 80,000
Spark Plugs ...................... 30,000
Spark Plug Wires ( 2) ............. 60,000
Timing Belt ...................... 60,000
Transfer Case Fluid .............. 30,000
Vapor Canister ( 2) .............. 100,000
Stealth
Air Filter ....................... 30,000
Page 738 of 1333
Automatic Transaxle Fluid ........ 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
Front & Rear Axle Fluid .......... 30,000
Fuel & Vapor Hoses ............... 50,000
Oil
Non-Turbo ........................ 7500
Turbo ............................ 5000
Oil Filter
Non-Turbo ...................... 15,000
Turbo .......................... 10,000
Spark Plugs ...................... 60,000
Timing Belt ...................... 60,000
3000GT
Air Filter ....................... 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
Fuel & Vapor Hoses ............... 50,000
Front & Rear Axle Fluid .......... 30,000
Oil
Non-Turbo ........................ 7500
Turbo ............................ 5000
Oil Filter
Non-Turbo ...................... 15,000
Turbo .......................... 10,000
Spark Plugs ...................... 60,000
Timing Belt ...................... 60,000
(1) - Federal 4WD models only.
( 2) - Federal models only.
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BELT ADJUSTMENT \
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Deflection
Application ( 1) In. (mm)
Colt, Colt 200, Mirage & Summit
1.5L ...................................... .28-.35 (7.1-8.9)
1.6L ..................................... .35-.45 (8.9-11.4)
Colt Vista
2.0L ..................................... .28-.40 (7.1-10.2)
Eclipse
1.8L ..................................... .32-.43 (8.1-11.1)
2.0L ..................................... .35-.45 (8.9-11.4)
Galant
Alternator Belt .......................... .35-.45 (8.9-11.4)
A/C Belt .......................................... .32 (8.1)
Power Steering Belt ....................... .24-.35 (6.1-8.9)
Montero
3.0L ...................................... .20-.24 (5.1-6.1)
Pickup & Ram-50
2.4L ...................................... .27-.39 (6.8-9.9)
3.0L ...................................... .32-.39 (8.1-9.9)
Stealth & 3000GT
SOHC
Alternator & Power Steering Belt ........ .24-.35 (6.1-8.9)
A/C Belt ................................ .28-.37 (7.1-9.5)
DOHC
Alternator Belt (With or Without A/C) ... .16-.22 (4.1-5.6)
Power Steering Belt .................... .35-.43 (8.9-11.1)
( 1) - With 22 lbs. (10 kg) pressure applied midway on belt run.
Page 798 of 1333
![MITSUBISHI MONTERO 1991 Manual PDF POWER STEERING HOSES
POWER STEERING HOSE INSPECTION \
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POWER STEERING HOSE INSPECTION \
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POWER STEERING HOSES
POWER STEERING HOSE INSPECTION \
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Condition Code Procedure
Blistered ............... B ........... Require replacement.
Blocked ................. A . Require repair or replacement.
Fitting threads damaged . A . Require repair or replacement.
Fitting threads stripped
(threads missing) ...... A ........... Require replacement.
Inner fabric
(webbing) cut .......... A ........... Require replacement.
Leaking ................. A . Require repair or replacement.
Missing ................. C ........... Require replacement.
Outer covering is cracked
to the extent that
the inner fabric of
hose is visible ........ B ........... Require replacement.
Restricted .............. A . Require repair or replacement.
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POWER STEERING (HYDRAULIC) PUMPS
If diagnosis has determined that complete disassembly is
necessary to determine the extent of the system failure, the
suggestion may be made to rebuild or replace the power steering pump.
Repair or replacement of the following components may be required if
performed as part of a power steering pump overhaul or rebuild service
to meet a minimum rebuild standard.
POWER STEERING (HYDRAULIC) PUMP INSPECTION
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Condition Code Procedure
Attaching hardware bent . B ... Require repair or replacement
of bent part.
Attaching hardware
broken ................. A ... Require replacement of broken
part.
Attaching hardware
loose .................. A ... Require repair or replacement
of loose part.
Attaching hardware
missing ................ C .. Require replacement of missing
part.
Attaching hardware
threads damaged ........ A ... Require repair or replacement
of part with damaged threads.
Attaching hardware
threads stripped
(threads missing) ...... A ..... Require replacement of part
with stripped threads.
Belt alignment
incorrect .............. B .......... ( 1) Further inspection
required.
Belt cracked ............ 1 ............ Suggest replacement.
Belt frayed ............. 1 ............ Suggest replacement.
Belt missing ............ C ............ Require replacement.
Belt noisy .............. 2 .......... ( 2) Further inspection
required.
Belt plies separated .... A ............ Require replacement.
Page 799 of 1333
Belt tension out of
specification .......... B ........... Require adjustment or
replacement.
Belt worn beyond
adjustment range ....... B ............ Require replacement.
Belt worn so it contacts
bottom of pulley ....... A ............ Require replacement.
Binding ................. A .. Require repair or replacement.
Fluid at or beyond
service interval ....... 3 ........... Suggest fluid change.
Fluid contaminated ...... B ........ (3) Require flushing and
refilling of the system.
Fluid level incorrect ... B ..... Require adjustment of fluid
level.
Inadequate assist ....... A .......... ( 4) Further inspection
required.
Leaking ................. A .. Require repair or replacement.
Noise ................... 2 .......... ( 5) Further inspection
required.
Pulley bent ............. A ... Require repair or replacement
of pulley.
Pulley missing .......... C .. Require replacement of pulley.
Remote reservoir
leaking ................ A .......... Require replacement of
reservoir,
Reservoir cap broken .... A ..... Require replacement of cap.
Reservoir cap missing ... C ..... Require replacement of cap.
Seized .................. A ............ Require replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped
(threads missing) ...... A ............ Require replacement.
( 1) - Determine cause of incorrect alignment and require repair.
( 2) - Determine cause of noise and suggest repair.
( 3) - Determine and correct source of contamination. OEM
specifications must be followed for fluid type.
( 4) - If pump is source of inadequate assist, require
repair or replacement.
( 5) - If noise is isolated to pump, suggest repair or
replacement.
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RADIUS ARMS
RADIUS ARM INSPECTION \
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Condition Code Procedure
Attaching hardware
broken ................. A ... Require replacement of broken
part.
Attaching hardware
incorrect .............. A .......... Require replacement of
incorrect part.
Attaching hardware
loose .................. A ... Require repair or replacement
of loose part.
Attaching hardware
missing ................ C .. Require replacement of missing
part.
Attaching hardware
threads damaged ........ A ... Require repair or replacement
of part with damaged threads.
Page 822 of 1333
be caused by
faulty alignment ....... A ............. Require alignment.
Part has been changed,
affecting alignment .... A ....... Require alignment check.
Pull, shown to be caused
by faulty alignment .... A ............. Require alignment.
Steering wheel
off-center ............. 2 ............. Suggest alignment.
Tire wear, shown
to be caused by
faulty alignment ....... A ............. Require alignment.
Wander, shown
to be caused by
faulty alignment ....... A ............. Require alignment.
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WHEELS AND TIRES
TIRES
These guidelines do not apply to split rims. Some vehicle
manufacturers restrict replacement of tires to specific brands, types,
or sizes.
WARNING: High pressure temporary compact spare tires should not be
used with any other rims or wheels, nor should standard
tires, snow tires, wheel covers, or trim rings be used
with high pressure compact spare rims or wheels.
Attempting to mount a tire of one diameter on a wheel of
a different diameter or flange type may result in serious
injury or death.
WARNING: Only specially trained persons should dismount or mount
tires. Explosions of tire and wheel assembly can result
from improper mounting, possibly causing serious injury
or death.
WARNING: Consult the vehicle owner's manual or vehicle placard for
correct size, speed rating, designation, and cold
inflation pressure of the original tires. DO NOT exceed
the maximum load or inflation capacity of the tire
specified by the Tire and Rim Association
WARNING: When replacing tires, it is suggested that the
replacement tires match or exceed the OEM speed rating
designation. If tires of different speed rating
designations are mixed on the same vehicle, the tires may
vary in handling characteristics. DO NOT mix different
speed rating designations on the same axle.
WARNING: DO NOT mix radials with non-radial tires on the same
axle, as this may affect vehicle handling and stability.
If radial tires and bias or bias-belted ply tires are
mixed on the same vehicle, the radials must be on the
rear. High-pressure temporary compact spare tires are
exempt from this rule.
WARNING: DO NOT mix size or type (all season, performance, mud and
snow) of tires on the same axle.
TIRE INSPECTION
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