fuel type MITSUBISHI MONTERO 2000 Service Repair Manual

GENERAL -Major Specifications00-24
ItemsV68WV65W
MYHFL6MNXFL6,
MNXFR6MYXFL6,
MYXFR6MNHCL6,
MNHCR6MYHCL6,
MYHCR6
VehicleOverall length14,2604,280
dimensionsOverall width21,8451,8751,845mm
Overall height (unladen)31,845,1,875*1
Wheelbase42,545
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,005*2, 1,025*3
Ground clearance
(unladen)9225235
Angle of approach
degrees1042*
Angle of departure
degrees1133.5*
VehicleKerb weight1,9802,0001,915
weight kgMax. gross vehicle weight2,510
Max. axle weight rating-front1,1651,1701.075
Max. axle weight rating-rear1,3451,3401,435
Seating capacity5
EngineModel No.4M41-DOHC Intercooler Turbo6G74GDI
Total displacement mL3,2003,496
Transmis-Model No.V5A51V5M31V5A51V5M31V5A51
sionType5-speed
automatic5-speed
manual5-speed
automa-
tic5-speed
manual5-speed
automatic
Fuel systemFuel supply systemElectronically-controlled high
pressure fuel distributionGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

GENERAL -Major Specifications00-25
ItemsV65W
MNXCL6,
MNXCR6MYXCL6,
MYXCR6
VehicleOverall length14,280
dimensionsOverall width21,875mm
Overall height (unladen)31,845,1,875*1
Wheelbase42,545
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,005*2, 1,025*3
Ground clearance
(unladen)9235
Angle of approach
degrees1042*
Angle of departure
degrees1133.5*
VehicleKerb weight1,935
weight kgMax. gross vehicle weight2,510
Max. axle weight rating-front1,080
Max. axle weight rating-rear1,430
Seating capacity5
EngineModel No.6G74GDI
Total displacement mL3,496
Transmis-Model No.V5M31V5A51
sionType5-speed
manual5-speed
automatic
Fuel systemFuel supply systemGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

GENERAL -Major Specifications00-27
ItemsV78WV75W
LYHFL6,
LYHFR6LNXFL6,
LNXFR6LYXFL6,
LYXFR6LNHCL6,
LNHCR6LYHCL6,
LYHCR6
VehicleOverall length14,7754,795
dimensionsOverall width21,8451,8751,845mm
Overall height (unladen)31,855,1,885*1
Wheelbase42,780
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,285*2, 1,305*3
Ground clearance
(unladen)9225235
Angle of approach
degrees1042*
Angle of departure
degrees1124*
VehicleKerb weight2,1252,1552,060
weight kgMax. gross vehicle weight2,7602,8002,760
Max. axle weight rating-front1,1601,110
Max. axle weight rating-rear1,6001,650
Seating capacity7
EngineModel No.4M41-DOHC Intercooler Turbo6G74GDI
Total displacement mL3,2003,496
Transmis-Model No.V5A51V5M31V5A51V5M31V5A51
sionType5-speed
automatic5-speed
manual5-speed
auto-
matic5-speed
manual5-speed
automatic
Fuel systemFuel supply systemElectronically-controlled high
pressure fuel distributionGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

GENERAL -Major Specifications00-28
ItemsV75W
LNXCL6,
LNXCR6LYXCL6,
LYXCR6
VehicleOverall length14,795
dimensionsOverall width21,875mm
Overall height (unladen)31,855,1,885*1
Wheelbase42,780
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,285*2, 1,305*3
Ground clearance
(unladen)9235
Angle of approach
degree1042*
Angle of departure
degree)1124*
VehicleKerb weight2,095
weight kgMax. gross vehicle weight2,760
Max. axle weight rating-front1,110
Max. axle weight rating-rear1,650
Seating capacity7
EngineModel No.6G74GDI
Total displacement mL3,496
Transmis-Model No.V5M31V5A51
sionType5-speed
manual5-speed
automatic
Fuel systemFuel supply systemGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

ENGINE <6G7> -General Information/Service Specifications11A-3
GENERAL INFORMATION
Items6G74-GDI
Total displacement ml3,497
Bore´Stroke mm93´85.8
Compression ratio10.4
Combustion chamberPentroof + ball-in-piston
Camshaft arrangementDOHC
Number of valveIntake12
Exhaust12
Valve timingIntakeOpeningBTDC 8_
ClosingABDC 56_
ExhaustOpeningBBDC 48_
ClosingATDC 16_
Fuel systemElectronically controlled multipoint fuel injection
Rocker armRoller type
Auto-lash adjusterEquipped
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
Basic ignition timing5_BTDC±3_-
Ignition timingApprox. 20_BTDC*1-
Idle speed r/min600±100*1-
CO contents %0.5 or less-
HC contents ppm100 or less-
Compression pressure (at engine speed of 280 r/min) kPa1,275980
Compression pressure difference of all cylinders kPa-Max. 98
Intake manifold vacuum kPa-Min. 56*2
Auto tensioner rod depth (mm)Within 1-
Timing belt tension torque N×m4.4-
Auto-tensioner rod protrusion amount mm3.8 - 5.0-
NOTE
*1: Indicates the value measured within 4 minutes since the engine was started.
*2: Indicates the value when more than 4 minutes have passed since the engine was started.


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

ENGINE <4D5> -General Information11B-2
GENERAL INFORMATION
Items4D56
Total displacement mL2,477
Bore x Stroke mm91.1 x 95.0
Compression ratio21
Combustion chamberVortex chamber type
Camshaft arrangementSOHC
Number of valveIntake4
Exhaust4
Valve timingIntakeOpeningBTDC 20_
ExhaustClosingABDC 49_
IntakeOpeningBBDC 55_
ExhaustClosingATDC 22_
Fuel systemDistribution type injection pump
Rocker armRoller type
Adjusting screwElephant foot type


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

ENGINE <4D5> -General/General Information/Service Specifications/Sealant11B-2
GENERAL
OUTLINE OF CHANGES
Some service procedures have been revised as the following changes have been made to comply to
the Emission Regulation StepIII.
DInjection timing and idle speed check and adjustment have bee changed as the electronic-controlled
fuel injection pump has been introduced.
DThe oil pan has a cover in order to reduce noise due to an enhanced engine output.
DA crank angle sensor and crankshaft sensing blade have been added due to the introduction of
an electronic-controlled fuel injection pump. Due to this change, the timing belt front lower cover
has been reshaped.
DThe tightening torque of the cylinder head bolts and the cylinder head gasket have been changed.
GENERAL INFORMATION
Items4D56
Total displacement mL2,477
Bore x Stroke mm91.1 x 95.0
Compression ratio21
Combustion chamberVortex chamber type
Camshaft arrangementSOHC
Number of valveIntake4
Exhaust4
Valve timingIntakeOpeningBTDC 20_
ExhaustClosingABDC 49_
IntakeOpeningBBDC 55_
ExhaustClosingATDC 22_
Fuel systemElectronically controlled type injection pump
Rocker armRoller type
Adjusting screwElephant foot type
SERVICE SPECIFICATIONS
ItemsStandard value
Idle speed r/min750±30
Timing belt tension mm4-5
Timing belt B tension mm4-5
SEALANT
ItemsSpecified sealantRemarks
Oil panMITSUBISHI GENUINE PART
MD970389 or equivalentSemi-drying sealant


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

ENGINE <4M4> -General Information/Service Specifications11C-2
GENERAL INFORMATION
Items4M41
Total displacement mL3,200
Bore´Stroke mm98.5´105.0
Compression ratio17.0
Camshaft arrangementDOHC
Number of valveIntake8
Exhaust8
Valve timingIntakeOpeningBTDC 13_
ClosingABDC 31_
ExhaustOpeningBBDC 55_
ClosingATDC 17_
Fuel systemDistribution type injection pump
Rocker armRoller type
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
Alternator drive beltVibration frequency Hz122 - 161–
(When inspection)Tension N207 - 363–
Deflection mm 8-11–
Alternator drive beltVibration frequency Hz122 - 136–
(When adjustment)Tension N207 - 259–
Deflection mm 10 - 11–
Alternator drive beltVibration frequency Hz149 - 161–
(When replacement)Tension N311 - 363–
Deflection mm 8-9–
A/C compressor drive beltVibration frequency HzA177 - 191–
(When inspection)B145 - 156–
Tension NC343 - 392–
Deflection mm
C7.5 - 8.5–
A/C compressor drive beltVibration frequency HzA177 - 191–
(When adjustment)B145 - 156–
Tension NC343 - 392–
Deflection mm
C7.5 - 8.5–
A/C compressor drive beltVibration frequency HzA177 - 191–
(When replacement)B145 - 156–
Tension NC490 - 539–
Deflection mm
C6.0 - 6.5–


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

2
GENERAL INFORMATION
Items 4M41
Total displacement mℓ
3,200
Bore x Stroke mm 98.5 x 105.0
Compression ratio 17.0
Camshaft arrangement DOHC
Intake 8Number of valve
Exhaust 8
Opening BTDC 13ºIntake
Closing ABDC 31º
Opening BBDC 55º
Valve timing
Exhaust
Closing ATDC 17º
Fuel system Distribution type injection pump
Rocker arm Roller type
SERVICE SPECIFICATIONS
Items Standard value Limit
Vibration frequentcy Hz 122 – 161 -
Tension N 207 – 363 -
Alternator drive belt
(When inspection)
Deflection mm 8 – 11 -
Vibration frequentcy Hz 122 – 136 -
Tension N 207 – 259 -
Alternator drive belt
(When adjustment)
Deflection mm 10 – 11 -
Vibration frequentcy Hz 149 – 161 -
Tension N 311 – 363 -
Alternator drive belt
(When replacement)
Deflection mm 8 – 9 -
A 177 – 191 -Vibration frequentcy
Hz
B 145 – 156 -
Tension N C 343 – 392 -
A 169 – 189
A/C compressor drive belt
(When inspection)
Deflection mm
C 7.5 – 8.5 -
B 111 – 124
A 177 – 191 -A 285 – 355Vibration frequentcy
Hz
B 145 – 156 -A 7.0 – 8.0
Tension N C 343 – 392 -A 169 – 189
B 111 – 124
A/C compressor drive belt
(When adjustment)
Deflection mm
C 7.5 – 8.5 -
A 285 – 355
A 177 – 191 -A 7.0 – 8.0Vibration frequentcy
Hz
B 145 – 156 -A 207 – 223
Tension N C 490 – 539 -B 135 – 146
A 425 – 500
A/C compressor drive belt
(When replacement)
Deflection mm
C 6.0 – 6.5 -
A 6.0 – 6.5
11C-2ENGINE <4M4> - General Information/Service Specifications



www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

ENGINE LUBRICATION -General Information12-2
GENERAL INFORMATION
The lubrication method is a fully force-fed, full-flow
filtration type.An oil cooler with high cooling performance and
which is built into the crankcase has been adopted.
<4M4>
Items6G74D54M4
Oil pump typeTrochoid typeExternal gear typeExternal gear type
Drive methodCrankshaftCrankshaft gearCrankshaft gear
ENGINE OILS
Health Warning
Prolonged and repeated contact with mineral oil
will result in the removal of natural fats from the
skin, leading to dryness, irritation and dermatitis.
In addition, used engine oil contains potentiallyharmful contaminants which may cause skin cancer.
Adequate means of skin protection and washing
facilities must be provided.
Recommended Precautions
The most effective precaution is to adapt working
practices which prevent, as far as practicable, the
risk of skin contact with mineral oils, for example
by using enclosed systems for handling used engine
oil and by degreasing components, where
practicable, before handling them.
Other precautions:
DAvoid prolonged and repeated contact with oils,
particularly used engine oils.
DWear protective clothing, including impervious
gloves where practicable.
DAvoid contaminating clothes, particularly
underpants, with oil.
DDo not put oily rags in pockets, the use of
overalls without pockets will avoid this.
DDo not wear heavily soiled clothing and
oil-impregnated foot-wear. Overalls must be
cleaned regularly and kept separate from
personal clothing.DWhere there is a risk of eye contact, eye
protection should be worn, for example,
chemical goggles or face shields; in addition
an eye wash facility should be provided.
DObtain First Aid treatment immediately for open
cuts and wounds.
DWash regularly with soap and water to ensure
all oil is removed, especially before meals (skin
cleansers and nail brushes will help). After
cleaning, the application of preparations
containing lanolin to replace the natural skin
oils is advised.
DDo not use petrol, kerosine, diesel fuel, gas
oil, thinners or solvents for cleaning skin.
DUse barrier creams, applying them before each
work period, to help the removal of oil from
the skin after work.
DIf skin disorders develop, obtain medical advice
without delay.


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk