power steering MITSUBISHI SHOGUN 2003 Owner's Manual (in English)

Starting and driving
Running-in recommendations ......................................... 5- 2
Fuel selection .................................................................... 5- 3
Filling the fuel tank ........................................................... 5- 4
Catalytic converter ............................................................ 5- 6
Economical driving ........................................................... 5- 7
Trailer towing ..................................................................... 5- 8
Ignition switch ................................................................... 5-11
Starting .............................................................................. 5-12
Manual transmission ........................................................ 5-15
Automatic transmission INVECS—II Sport
Mode 5A/T
(Intelligent & Innovative Vehicle
Electronic Control System II) ...................................... 5-17
Part time 4WD.................................................................... 5-24
Super select 4WD II (SS4 II) ............................................. 5-28
Rear differential lock ........................................................ 5-34
Correct 4-wheel drive operation ...................................... 5-38
Cautions on handling of 4WD vehicles .......................... 5-42
Parking brake .................................................................... 5-42
Parking .............................................................................. 5-43
Braking ............................................................................... 5-44
Anti - lock brake system (ABS) ....................................... 5-45
Limited-slip differential..................................................... 5-48
Steering wheel height adjustment................................... 5-49
Power steering system ..................................................... 5-49
Inside rear-view mirror ..................................................... 5-50
Outside rear-view mirror .................................................. 5-50
Manual outside rear-view mirrors ................................... 5-51
Electric remote-controlled outside
rear-view mirrors .......................................................... 5-51
Auto-speed (cruise) control ............................................. 5-53
MITSUBISHI active stability &
traction control system (M-ASTC) ............................... 5-57
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(3) For vehicles equipped with the Day-
time Running Lamp, when the igni-
tion switch is“ON”, the headlamp low
beams etc. are turned on.
Refer to“Headlamps”.
(4) As your vehicle is equipped with an
electronic immobilizer, to start the
engine, the ID code which the tran-
sponder inside the key sends must
match the one registered to the immo-
bilizer computer. (Refer to page 2-2).
CAUTION
(1) Do not remove the ignition key
from the ignition switch while
driving. The steering wheel will
be locked, causing loss of con-
trol.
(2) If the engine is stopped while
driving, the brake servomecha-
nism will cease to function and
braking efficiency will deterio-
rate. Also, power steering sys-
tem will not function and it will
require greater manual effort to
operate the steering.
(3) Do not leave the key in the“ON”
position for a long time when the
engine is not running; doing so
will cause the battery to be dis-
charged.
(4) Do not turn the key to the
“START”position when the
engine is running; doing so
could damage the starter motor.
I01B016A
How to lock and unlock the steer-
ing wheel
EI01B-K
To lock
Remove the key at the“LOCK”position.
Turn the steering wheel until it is locked.
To unlock
Turn the key to the“ACC”position while
moving the steering wheel slightly.
CAUTION
Remove the key when leaving the
vehicle.
NOTE
If the front wheels are turned, the anti-theft
lock may sometimes make it difficult to turn
the key from“LOCK”to“ACC”. Firmly turn
the steering wheel to the left or to the right
as you turn the key.
Starting
EI02FOH
Tips for starting(1) Do not operate the starter motor con-
tinuously for anything longer than 10
seconds; doing so could run down the
battery. If the engine does not start, turn
the ignition switch back to“LOCK”, wait
a few seconds, and then try again.
Trying repeatedly with the starter motor
still turning will damage the starter
mechanism.
(2) If the engine cannot be started because
the battery is weak or dead, refer to the
“Emergency starting”section for
instructions on starting the engine.
(3) The engine is well warmed up if the
coolant temperature gauge needle
starts to move (the engine speed
decreases). Extended warming-up
operation will result in excessive fuel
consumption.
WARNING
Never run the engine in a closed or
poorly ventilated area any longer
than is needed to move your vehicle
in or out the area. Carbon monox-
ide gases are odorless and can be
fatal.
Starting and driving
5-12Div:
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G09A014A
1
2
Steering wheel height adjustment
EG09A-Ci
To adjust the steering wheel height, release
the tilt lock lever while holding the steer-
ing wheel by hand, and raise or lower the
steering wheel to the desired height.
After adjustment, securely lock the lever by
pulling it upward.
1- Locked
2- Release
WARNING
(1) After adjusting to the desired
height, check to be sure that the
lever is locked.
(2) Do not attempt to adjust the
steering wheel while you are
driving the vehicle.
(3) When releasing the tilt lock lever,
move it to the release position
(2) and hold the steering wheel
by hand to prevent it falling to
the lowest position.
Power steering system
EC13A-AH
When the engine is stopped, the power
steering system will not function and it will
require greater manual effort to operate the
steering wheel. Keep this in mind in par-
ticular when towing the vehicle. Never turn
off the engine while driving.
Periodically check the power steering fluid
level.
CAUTION
Do not hold the steering wheel in the
fully turned position (either left or
right), for longer than 10 seconds.
This can cause damage to the power
steering pump due to reduced lubri-
cation.
Starting and driving
5-49
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If the vehicle breaks down
EN40B-Bc
If the vehicle breaks down on the road,
move it to the shoulder and use the haz-
ard warning flashers.If the engine stops/failsVehicle operation and control are affected
if the engine stops. Before moving the
vehicle to a safe area be aware of the
following:
1. The brake booster becomes inopera-
tive and the pedal effort will increase.
Press down the brake pedal harder than
usual.
2. Since the power steering pump is no
longer operative, the steering wheel
feels heavy when turning it. Turn the
wheel with more effort than usual.
Operation under adverse driv-
ing conditions
EI43AAKa
If your vehicle is stuck in sand, mud
or snowIf the vehicle becomes stuck in snow, sand,
or mud, it can often be moved with a rock-
ing motion. Move the selector lever alter-
nately between the Sports-mode and “R”
(REVERSE) position (with manual trans-
mission, between 1st and Reverse), while
applying slight pressure to the accelera-
tor pedal.
Avoid racing the engine or spinning the
wheels. Prolonged efforts to free a stuck
vehicle may result in overheating and trans-
mission failure. Allow the engine to idle for
a few minutes to let the transmission cool
between rocking attempts.
If the vehicle remains stuck after several
rocking attempts, seek other assistance.
WARNING
When attempting to rock your vehicle
out of a stuck position, be sure that
the area around the vehicle is clear of
people and physical objects. The
rocking motion may cause the
vehicle to suddenly launch forward
or backward, causing injury or dam-
age to nearby people or objects.
For emergencies
8-2Div:
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N25A336A
RearIf your vehicle is to be towed, pay care-
ful attention to the following points:
(1) For vehicles with an automatic trans-
mission, check the automatic transmis-
sion fluid level. (Refer to“Automatic
transmission fluid”on page 9-4)
If the fluid level is low, transport the
vehicle with all wheels off the ground.
CAUTION
If the vehicle is out of automatic
transmission fluid, the transmis-
sion could be damaged.
(2) Move the gear shift lever (manual
transmission) or the selector lever
(automatic transmission) to the
“Neutral”or“N”(NEUTRAL).(3) Move the transfer shift lever to“2H”
position.
CAUTION
If the vehicle is towed with the trans-
fer shift lever in“4H”or“4L”posi-
tion (part time 4WD models)“4H”,
“4HLc”or“4LLc”position (super
select 4WD II models) the drive
mechanism may be dameged.
(4) Be sure the towing speed is within the
legal limit. In addition, if the vehicle is
equipped with an automatic transmis-
sion, make sure that the towing speed
and distance given below are never
exceeded.
Towing speed: 50 km/h (31 mph)
Towing distance: 50 km (31 miles)
(5) If the transmission is malfunctioning or
damaged, or if the vehicle is equipped
with an automatic transmission and
must be towed farther than 50km (31
miles), tow the vehicle by a tow truck.
(6) Turn the ignition switch to the“ACC”or
“ON”position to unlock the steering
wheel.
CAUTION
(1) As the engine is not running, the
brake booster and power steer-
ing pump do not operate. This
means higher brake depres-
sion force and higher steering
effort are required. Therefore,
vehicle operation is more diffi-
cult than usual.
(2) Do not leave the key in the
“LOCK”position. If the key is
removed while driving, the steer-
ing will be locked causing loss
of control.
For emergencies
8-19
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Maintenance
Engine oil ...................................................... 9- 2
Automatic transmission fluid ...................... 9- 4
Engine coolant ............................................. 9- 5
Battery ........................................................... 9- 6
Brake fluid .................................................... 9- 8
Power steering fluid...................................... 9- 9
Clutch fluid ................................................... 9-10
Washer fluid ................................................... 9-11
Wheel condition ............................................ 9-12
Tyre inflation pressure ................................. 9-14
Tyre rotation ................................................. 9-15
Snow tyres .................................................... 9-16
Tyre chains ................................................... 9-16
Fuel, engine coolant,
oil and exhaust gas leakage..................... 9-17
Exterior and interior lamp operation........... 9-18
Meter, gauge and indication /
warning lamp operation ............................ 9-18
Clutch pedal free play ................................. 9-18
Brake pedal free play.................................... 9-18
Parking brake lever stroke ........................... 9-19
Hinges and latches lubrication.................... 9-19
Wiper blades.................................................. 9-19
Ventilation slots ............................................ 9-21
Weatherstripping........................................... 9-21
Additional equipment
(For regions where snow is encountered). 9-21
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WARNING
(1) Take care in handling brake fluid
as it is harmful to the eyes and
may also cause damage to
painted surfaces. If fluid is
spilled, wipe it up as soon as
possible.
(2) Use only the specified brake
fluid.
Also, the additives in different
brands may result in a chemi-
cal reaction when mixed
together, so avoid mixing differ-
ent brands if possible.
(3) Normally, keep the reservoir tank
cap closed to prevent the brake
fluid from deteriorating.
M09A028A
AA: 2500 modelsPower steering fluid
EM09A-Mb
Check the fluid level in the reservoir while
the engine is idling.
Use“ATF DEXRON III or DEXRON II”.
M09A027A
BB: 3500 models
2500 models, 3500 models
Check to make certain that the power
steering fluid level is always between the
“MAX”and“MIN”level markings on the
fluid reservoir and refill the fluid, if neces-
sary.
Maintenance
9-9
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Other specifications
EP01IOE
Item 2500 models 3200 models 3500 models
Fuel systemCombustion typeIn-direct injection Direct Injection Gasoline Direct Injection
Fuel injection
pumpElectronically controlled Electric motor type
Clutch Dry single disc clutch with diaphragm spring, hydraulic action
Steering system Rack & pinion type, power assisted
SuspensionFront Independent type, double wishbone, coil spring
Rear Independent type, multi-link, coil spring
Service brakesType Hydraulic, front and rear split double circuit system with power assistance, anti-lock brake*
Front Ventilated disc brakes
Rear Drum in ventilated disc brakes
Parking brakes Parking brake acts mechanically on rear wheels
*: Optional equipment
Specifications
10-11
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N o . Item Quantity Recommended libricants
5 Washer fluidFront 6.0 litres
−
Rear 1.4 litres
6 Power steering fluid 1.0 litre ATF DEXRON III or DEXRON II
7 Engine coolantWithout rear heater/
rear air conditioning9.0 litres
DIA QUEEN SUPER LONG LIFE COOLANT or equivalent
(Includes 0.65 litre in the reserve tank)
With rear heater/
rear air conditioning10.5 litres
8Manual transmis-
sion oilSuper select 4WD models 3.2 litres
Gear oil API classification GL-4 SAE 75W-85W or 75W-90 Part-time 4WD models 5.1 litres
9 Transfer oilSuper select 4WD models 2.8 litres
Part-time 4WD models 2.5 litres
10 Differential oilFront 1.15 litresHypoid gear oil API classification GL-5 or higher
Above 10°C SAE 90
Below 10°C SAE 80W Rear 1.6 litres
11Refrigerant
(air conditioning)Without rear air conditioning 480-520g
HFC-134a
With rear air conditioning 760-800g
NOTE
Points requiring routine inspection or replenishment such as the engine oil, coolant, brake fluid are marked white for easy identification.
Specifications
10-17
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Parking ............................................................... 5-43
Parking brake ..................................................... 5-42
Parking brake lever stroke ................................. 9-19
Part time 4WD ................................................... 5-24
Performance ...................................................... 10-7
Power steering fluid ............................................. 9-9
Power steering system ...................................... 5-49
Pregnant women restraint .................................. 3-41
Rear differential lock .......................................... 5-34
Rear fog lamp switch ......................................... 4-22
Rear heater/Rear air conditioning ...................... 6-52
Rear seat (3-door models)/Second seat (5-door models) ......................... 3-12
Rear shelf (3-door models) ................................ 6-69
Rear side/quarter window .................................. 2-15
Rear window demister switch ............................ 4-21
Rear window wiper and washer switch .............. 4-19
Removal of water from the fuel filter (diesel- powered vehicles only) ...................... 8-24
Replacement of lamp bulbs ............................... 8-34
Rheostat (meter illumination control) ................. 4-23
Roof carrier precaution ....................................... 1-11
Room lamps ....................................................... 4-24
Running-in recommendations .............................. 5-2
RV meter ............................................................ 4-40
Safe driving techniques ..................................... 1-13
Seat adjustment ................................................... 3-3
Seat arrangement ................................................ 3-3
Seat belt inspection ........................................... 3-41
Seat belts ........................................................... 3-30
Side box ............................................................. 6-67
Snow tyres ......................................................... 9-16
Spare wheel ....................................................... 8-11
Speedometer ....................................................... 4-2
Starting ............................................................... 5-12
Steering wheel height adjustment ...................... 5-49
Sun visors .......................................................... 6-56
Sunroof .............................................................. 2-15
Super select 4WD II (SS4 II) ............................. 5-28
Supplemental restraint system (SRS)-air bag ... 3-42 Tachometer .......................................................... 4-3
Third seat (5-door models) ................................ 3-14
Tools and jack ...................................................... 8-3
Towing ................................................................ 8-17
Trailer towing ....................................................... 5-8
Transmission ...................................................... 10-9
Tyre chains ......................................................... 9-16
Tyre inflation pressure ....................................... 9-14
Tyre rotation ....................................................... 9-15
Tyres and wheels ............................................. 10-10
UKW/MW/LW electronic tuning radio
with CD player ................................................ 6-17
UKW/MW/LW electronic tuning radio with tape player ................................................ 6-2
Used engine oils safety instructions .................. 1-13
Vanity mirror ....................................................... 6-58
Vehicle identification number plate (RHD vehicles only) ....................................... 10-3
Vehicle information code plate ........................... 10-3
Ventilation slots .................................................. 9-21
Ventilators .......................................................... 6-35
Washer fluid ....................................................... 9-11
Water temperature gauge .................................... 4-5
Weatherstripping ................................................ 9-21
Weight ................................................................ 10-7
Wheel condition ................................................. 9-12
Windscreen wiper and washer switch ................ 4-17
Wiper blades ............................................... 7-7, 9-19
Wiper deicer switch ........................................... 4-24
Alphabetical index
10 -19
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