ABS MITSUBISHI SPYDER 1990 Service Owner's Manual

AUTOMATIC TRANSAXLE OVERHAUL
removing reverse and overdrive clutches, install No.
2 needle bearing with 3 small tabs facing up.
Underdrive
shaft
No. 3 thrust
washer (note 5 tabs)Underdrive shaftassembly
Overdriveshaft Dabs of
petrolatum
(for retention)
(note 3 tabsj
underdrive shaft assembly.
No. 3 thrust washer.
No. 3 thrust plate onto overdrive shaft assembly
with dabs of petrolatum.
overdrive shaft assembly.
Now that both shaft assemblies and thrust washers a re
properly installed, reinstall overdrive clutch and reverse
clutch as shown in step 19 26. Rechecking these clutch
clearances is not necessary, as they were set and
approved previously.
Overdrive
shaft
assemblyNo. 3 thrust
No. 3thrust
washer

FRONT AXLE Front Hub Assembly
196-255 Nm
145-188
I(2) Use the special tool to tighten the drive shaft nut.
Caution
Before securely tightening the drive shaft nuts, ma ke
sure there isno load on the wheel bearings.
(3) If the position of the cotter pin holes does no t match,
tighten the nut up to 255 Nm (188
in maximum.
(4) Install the cotter pin in the first matching ho les and bend
it securely.
INSPECTION
WHEEL BEARING BREAKAWAY TORQUE CHECK
(1) Install the special tool to the front hub assem bly and
tighten the nut to the specified torque 196-255 Nm
86
(2) Use the special tool to measure the hub rotatio n break-
away torque.
Limit: 1.0 Nm (9 or less
(3) The hub rotation breakaway torque should be wit hin the
limit value range, and there should be no engagemen t
or feeling of roughness. Nm
0 0 0 0 0 3 2 0
FRONT HUB ASSEMBLY REMOVAL
Shift the knuckle to the outside in order to mainta in the clear-
ance between the front hub assembly mounting bolts and
the drive shaft.
Caution
1. Do not damage the ball joint boot.
2.For vehicles with ABS, be careful not to damage the
rotor.
INSTALLATION SERVICE POINT
DRIVE SHAFT NUT INSTALLATION
(1) Install the drive shaft washer in the specified direction.
WHEEL BEARING END PLAY CHECK
(1) Install the special tool to the front hub assem bly and
tighten the nut to the specified torque 196-255 Nm
(2) Measure the play in the hub axial direction.
Limit: 0.05 mm
in.)
(3) If the limit value of wheel bearing end play ca nnot be
obtained, replace the front hub assembly.
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General Information/Service Specifications/
REAR AXLE Special Tools
The rear axle consists of a knuckle, rear hub, unit
bearing and axle shaft. The unit bearing is
fitted to the rear axle shaft and bolted to the knuckle.
Also, the unit bearing utilizes the same type of
double row angular contact ball bearing as does
the front axle.
On, ABS, a ABS rotor
for detecting the speed is located on the
and sensor is located on
the knuckle.
Rear rotor
UnitOil seal
Items
Wheel bearing end play mm (in.)
Wheel bearing rotary-sliding resistance
(Ibs.) Limit
, ,
0.05
1 8 ( 3 . 9 )
ToolTool number and name
113
Steering linkage puller
248
Inner shaft remover
Supersession Application,
Toe’ arm ball and
k n u c k l e r e m o v a l ’
.
I
. .
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REAR AXLE Rear Hub Assembly
REMOVAL AND INSTALLATION
54-65
a

54-65
8
8
0 0 0 0 4 0 4 5
Removal steps
1. Rear wheel speed sensor (Refer to GROUP WheelSpeed Sensor.)2.Caliper assembly3. Brake drum
4. Brake disc 5. Clip mounting bolt
6. Shoe and lining assembly (Refer
GROUP 36 Parking Brake.)
7. Rear hub assembly 8. ABS with
CautionThe rear hub assembly should not be disassembled.
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REAR AXLE Rear Hub
REMOVAL SERVICE
CALIPER ASSEMBLY ,
Remove the caliper assembly it.
Socket
ABS ROTOR
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INSTALLATION SERVICE POINT
ROTOR INSTALLATION
INSPECTION
lCheck the oil seal for crack or damage.
lCheck the ABS rotor for chipped teeth.
27100210105

REAR AXLE Knuckle
REMOVAL AND INSTALLATION
27100300055
Pre-removal and Post-installation OperationlRear Wheel Speed sensor Removal and Installation 85-99
71‘2
Removal steps
1. Trailing arm connection
2. Lower arm connection
3. Toe control arm ball joint and
knuckle connection
4. Shock absorber connection
5. Upper arm connection
6. Knuckle
Caution
7. Hub cap without
l : Indicates parts which should be temporarily
and then fully tightened with the vehicle
on the ground in the unladen condition.
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REAR AXLE Knuckle
REMOVAL AND INSTALLATION
II and Post-installation OperationlRear Wheel Speed Sensor Removal and Installation with lRear Hub Assembly Removal and installation(Refer to
98, 71
98
118-13785-99
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9871
Removal steps
1. Trailing arm connection
2. Lower arm connection
3. Toe control arm ball joint and knuckle connection (Refer to
4. Shock absorber connection
5. Upper arm connection
6. Knuckle
CautionIndicates
and thenarts which should be tightened, tightened the veh on the groundin the unladen condition.

REAR AXLE Drive
2 7 1 0 0 3 3 0 0 2 3
REMOVAL AND INSTALLATION
Brake Line Bleeding with drum brakes>
(Refer to GROUP 36
On-vehicle Service.)
9871
I I10
,19
44118-1373385-99
11
with drum brakes>
11
9871. .,
Removal steps
1. Rear wheel speed sensor 2. Caliper assembly (Refer to 3. Brake disc
4. Brake drum
5. Shoe and lining assembly (Refer to
GROUP 36
Parking Brake.)6. Shoe and lever assembly
7. Clip8. Parking brake cable
9. Brake pipe connection
10. Shock absorber connection Trailing arm connection12. Lower arm connection
13. Toe control armball joint andknuckle connection(Refer to 14. pin 15. Drive shaft nut16. Washer
17. Differential mount support
18. Drive shaft
19.
Caution1.For vehicles with ABS, careful not to damagedrive shaft rotor.2.l : Indicates parts should be temporarily and then fully tightened the on the
ground in the unladen condition.
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REAR AXLE Differential Carrier
DIFFERENTIAL CARRIER
REMOVAL AND INSTALLATION
Pre-removal OperationlBrake Fluid Draining with drum brakes>l Differential Gear Oil Draining
98 Nm
Post-installation OperationlDifferential Gear Oil Filling (Refer to lBrake Line Bleeding with drum (Refer to GROUP Service.)l Parking Brake Adjustment (Refer to GROUP Service.)
98
2 2 - 2 5
118-13785-99
11

5
11
Removal steps
1. Rear wheel speed sensor
with 2. Caliper assembly (Refer to
3. Brake disc
4. Brake drum
5. Shoe and lining assembly (Refer to
GROUP 36
Parking Brake.)6. Shoe and lever assembly7. Clip8. Parking brake cable9. Brake pipe connection
10. Shock absorber connection
11. Trailing arm connection 12. Lower arm connection
13. Toe control arm ball joint and
connection (Refer to
14. Differential mount support 15. Propeller shaft connection 16. shaft 17. Differential mount
bracket assembly
parts which should be tightened,and then fully tightened wlth the vehicle on the gr oundin the unladen condition.
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POWER PLANT MOUNT Crossmember
CROSSMEMBER
REMOVAL AND INSTALLATION
and Post Installation Operation(1) Power Steering Fluid Draining and Supplying(Refer to GROUP On-vehicle Service.)
(2) Centermember Removal and Instrallation
(Refer to (3) Stay Removal and Installation (Refer to Compression lower and lateral lower armassemblies.)(4)Front Exhaust Pipe Removal and Installation (Referto GROUP 15 Exhaust Pipe and Muffler.)
(5) Stabilizer Bar Removal and Installation (Refer to GROUP
Stabilizer Bar.)(6)Steering Gear Box Removal and Installation (Referto GROUP Power Steering Gear Box.)
Engine (Non-turbo)>
44Nm32
Engine (Turbo) and Engine>
44Nm3 2
88Nm84
88
00003506
Crossmember removal steps
1. Lateral lower arm mounting bolt
2. Compression lower arm
mounting bolts3. Shock absorber lowermounting bolt4. Rear roll stopper bracketmounting bolts5. Bushing retaining self-locking nut
6. Lower plate
7. Bushing retaining self-locking nut
8. Lower plate
Bushing retaining bolt10. Crossmember11. Stopper 12. Stopper A
13. Bushing
14. Bushing A
15. Bushing
Cautionl Indicates parts which should be temporarily tighten ed,
and then fully tightened with the vehicle on the gr ound
in the unladen condition.
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