ABS MITSUBISHI SPYDER 1990 Service Manual Online

ABS Master Cylinder and Brake Booster
MASTER CYLINDER AND BRAKE BOOSTER
REMOVAL AND INSTALLATION
(Refer to GROUP Master Cylinder and Brake Booster.)
MASTER CYLINDER
DISASSEMBLY AND REASSEMBLY
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19 14
15
Master cylinder kit
Brake fluid:
steps
Reservoir bracket2.Reservoir hose3. Reservoir cap assembly4.Diaphragm5.Reservoir cap6.Filter7. Brake fluid level sensor8,Float9.Reservoir10.Pin
Retainer12.Connector13.Grommet14. Piston stopper bolt15.Gasket
16. Piston stopper ring
17. Primary piston assembly
18. piston assembly19. Master cylinder body
CautionDo not disassemble the primary and secondary piston
assembly.

ABS Master Cylinder and Brake’ Booster . . ,
Pistonstopper bolt PISTON STOPPER
Remove the piston stopper while depressing the piston.,
PISTON STOPPER RING DISASSEMBLY
Remove the piston stopper ring, while depressing th e piston.
INSPECTION
l <’ Check the inner surface of master cylinder body for
corrosion
lCheck the primary and secondary for corrosion,
scoring, damage or wear.
lCheck the diaphragm for

ABS
PROPORTIONING VALVE
REMOVAL AND
Operationl Brake Fluid Draining
l Link Assembly Mounting Bolts Removal
Engine (Turbo) and Engine> (Refer to GROUP17 Auto-Cruise Control.)l Manifold Removal Engine (Non-turbo)>(Refer to GROUP 15 Intake Manifold.)
Flared brake line nuts
15 Nm
P o s t - i n s t a l l a t i o nl Brake Fluid. ing
l Brake
l L i n kEngine (Turboandbolts’ Installation (Refer to GROUP17 Auto-Cruise l Intake Engine
(Non-turbo)> (Refer to GROUP 15 IntakeManifold.)
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Removal steps
1. Brake pipe
2. Proportioning valve

ABS
, ,
the pipes to the shown in
the illustration.,
1 . P r o p o r t i o n i n g v a l v e R e a r
42. Proportioning valve
3 . P r o p o r t i o n i n g v a l v e
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4. Proportioning -valve ,
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HYDRAULIC UNIT
ABS Hydraulic .
.
REMOVAL AND
.
Operationl Brake Fluid Draining
l Splash Shield (L.H.) Removal
(Refer to GROUP 42
Fender.)
l Headlight Assembly (L.H.) Removal
(Refer to GROUP 54 -Headlight, Front Turn-SignalLight and Position Light Assembly.)
l Air Cleaner Assembly Removal Engine(Non-turbo)>l Engine Control Module (ECM) Removal Engine (Non-turbo)>l R e l a y B o x B r a c k e t R e m o v a l E n g i n e(Non-turbo)>
Power Steering Pipe, Pipe
Clamp: Engine.( T u r b o ) a n d . GROUP l ‘Power‘ Steering Oil Reservoir Bolts (Turbo) and (Refer’to GROUP Power Hoses.)
l R e l a y Installation (Non-turbo)>l Engine Control Module (ECM) Installation Engine (Non-turbo)>l Air Cleaner Assembly Installation Engine(Non-turbo)>l Power Steering Oil Reservoir Mounting Bolts
Removal Engine (Turbo) and (Refer to GROUP Power Steering Hoses.)
l Power Steering Pressure Pipe and Return Pipe
Clamp Mounting Bolts Removal
EngineTurbo)and Engine>
Refer to GROUP Power Steering Hoses.) l
Headlight Assembly (L.H.) Installation
(Refer to GROUP 54 Headlight, Front Light and Position Light Assembly.)
l Splash Shield (L.H.) Installation
(Refer to GROUP 42
Fender.)
l Brake Fluid Supplying
l Brake Lines Bleeding (Refer to
lHydraulic Unit (Refer to
Flared brake line nuts
Removal steps
1. Brake pipe connection2.Harness connector
3. Hydraulic unit assembly
4. Hydraulic unit 5. Hydraulic unit bracket
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I

ABS W h e e l S p e e d S e n s o r
WHEEL SPEED SENSOR
REMOVAL AND INSTALLATION
Operationl Splash Shield Removal Installation Splash Shield Front ,
Rear 49-59
74-66
4
Front wheel speed sensor removalsteps
1. Clip 2. Front wheel speed sensor Front ABS rotor removal3. Drive shaft (Refer to GROUP 26 Drive
Shaft.)
Rear wheel speed sensor removal
4. Rear wheel speed sensor
Rear ABS rotor removal steps
5. Caliper assembly
6. Brake disc
7. Shoe and lining assembly
(Refer to GROUP 36 Parking
Brake Drum.)8. Rear hub assembly
9. Rear ABS rotor
NOTEThe front ABS rotor, integrated with the drive shaf t, can not be dis-assembled.
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ABS Wheel
INSTALLATIONFrontRear
FrontRear
Magnetic parts
0 C C
WHEEL SPEED SENSOR/REAR WHEEL
S P E E D
The clearance between the wheel speed ABS
rotor’s toothed surface not’ ‘the
distance between the
rotor’s toothed surface.
Standard value: (1.11-1.12 in.)
INSPECTION
WHEEL SPEED SENSOR CHECK
Check whether any metallic foreign material has ad hered
to the parts shown in the illustration at the wheel speed
sensor tip, and it so, remove it.
NOTE
The section shown in the illustration can become magnetized because of the magnet built into the whe el
speed sensor, with the result that foreign metallic material
is attached to it.
(2) Measure the resistance between the wheel speed sensor
terminals.
Standard value:
If the internal resistance of the wheel speed sensor is
not within the standard value, replace with a new w heel
speed sensor.
(3) Check the wheel speed sensor cable for breakage ,
damage or disconnection; replace with a new one if a
problem is found.
NOTE
When checking for cable damage, remove the cable cl amp
part from the body and then bend and pull the cable
near the clamp to check whether or not an intermittent
contact results. Check the connector connection and the
terminal insertion.
WHEEL SPEED SENSOR INSULATION CHECK
(1) Remove all connections from the wheel speed sen sor,
and then measure the resistance between terminals ( 1)
and (2) and the body of the wheel speed sensor.
Standard value: 100
or more
(2) If the wheel speed sensor insulation resistance is outside
the standard value range, replace with a new wheel speed
sensor.

ABS Wheel Speed
A B S R O T O R C H E C K
Check whether ABS rotor teeth are or deformed,
if so, replace the
.
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ABS-ECU
and Post-installation Operation
Cowl Side Trim (R.H.) and Front Scuff Plate
Removal steps
1. Control unit cover
2. ABS-ECU
INSPECTION
ABS-ECU CHECK
Refer to

CONTENTS
ABS-ECU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . 3
GENERAL INFORMATION2SPECIAL TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . .3. . . . . . . . . . . . . . . . . .
G-SENSOR2 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ON-VEHICLE SERVICE . . . . . . . . . . . .
. . . . 21WHEEL SPEED . . . . . . . . . . . . . . . . . .
ABS Operation Check . . . . . . . . . . . . . . . . . . . . . . . 21
Refer to for the following items.
BRAKE PEDAL
FRONT DISC BRAKE
LUBRICANTS
REAR DISC BRAKE
REAR DRUM BRAKE SHOE
REAR DRUM BRAKE WHEEL CYLINDER
ON-VEHICLE SERVICE
Brake Booster Operating Test
Brake Drum Inside Diameter Check
with Rear Drum Brakes>
Brake Fluid Level Sensor Check
Brake Lining and Brake Drum
Contact Check
Brake Lining Thickness Check Brake Pedal Check and Adjustment
Check Valve Operation Check
Front Brake Disc Run-out Check
Brake
Front Check and
Front Check
Proportioning Valve Test
Rear Brake Check
Rear Brake Disc Run-out Correction
Rear Brake Disc Thickness Check
Rear Disc Brake Pad Check and Replacement
Stop Light Switch Check
Refer to GROUP for the following items.
H Y D R A U L I C U N I T
MASTER CYLINDER AND BRAKE BOOSTER
PROPORTIONING VALVE
ON-VEHICLE
,
Bleeding,