transmission NISSAN 300ZX 1984 Z31 Maintenance Workshop Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 1984, Model line: 300ZX, Model: NISSAN 300ZX 1984 Z31Pages: 38, PDF Size: 1.19 MB
Page 3 of 38
CHASSIS AND BODY MAINTENANCE
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Periodic mamtenance should be performed Mdes x 1,000 15 30 45 60
at number of miles. kilometers or months IKnlometers x 1 0001 1241 1481 1721 196) Reference page
whichever comes first Months 12 24 36 48
Brake liner E hoses I I I I MA-26
Brake
pads E discs I 1 I I MA-27
Brake fluid
R R MA-26
Manual and
automatic transmission E differential gear 011 I I I I MA-18, 19. 20
Power rteerlng lines E hares I I I I MA-34
Steering gear & linkage, & suwenston parts I I I I MA-21,22,23.34
Steertng llnkage ball
~OlntL E front suspension ball JOllltS
Propeller shaft14 I I MA-20
Locks.
hinges E hood latch L L L L MA-35
Front wheel bearing grease
I I MA-22
Exhaust system
I I I I MA-17
Seat belts, buckles, retractors. anchors E adiusler I I I I MA-35
I MA-21,34
Abbreviations A =Adlust
R = Replace
I = Inspect Correct or replace if necessary
MAINTENANCE UNDER
SEVERE DRIVING CONDITIONS
The maintenance intervals shown on the
preceding pages are for normal operating
DW"g Mal"te"a"Ce Mal"te"a"Ce Malnte"a"Ce condition item OperaflO" interval
C Aw cleaner filter R More frequently
R Every 3.000 miles Engine 001 IExceDt turbo- ABC E charged engine) 15.000 km) or 3 months conditions If the vehicle is operated under
severe driving conditions as shown below, Engine 081 ITurboCharged R Every 2,500 miles
more frequent maintenance must be per-
formed on the following items as shown in A E
engd
Engine 081 filter R At the first 001 change
(4,000 kml or 3 months
and then every second 011 the table rhmae
Severe driving conditions
A - Repeated short distance driving
6 - Extensive idling
C - Driving in dusty conditions
D - Driving in extremely low or hlgh
ambient temperatures
E - Towing a trailer
F - Driving in areas using road salt or
G - Driving on rough andlor muddy
H - Driving in high humidity areas or in
other corrosive materials
roads
mountainous areas
A C EFG Brake pads & dorm I Every 7,500 miles 112,oW kml or 6 months
124.000 kml or 12 months
I48 Ow kml 01 24 monlhi
H Brakefluid R Every 15.000 miles
EG Manual and automatic trans- R Every 30.000 miles mmmn & drtferentml (lea, 011)
G Steering gear & linkage. I Every 7.500 miles 112 000 kml or 6 months
Every 7,500 miles
112.000 kml or 6 months
& rurpenrlon parm
(I front rurpenrlo" ball 1Ol"fS
CO FG Steering linkage ball pnts I
F Locks. hinges & hood latch I Every 7.930 miles
A EFG Exhaust system I Every 7,500miler
Maintenance operations I = lnr~ect Correct or replace 11 necerrary R = Replace
112.000 kml or 6 months
112.000 kml or 6 monthi
Page 5 of 38
GENERAL MAINTENANCE
Item Reference item in MAsection
Windshield defroster Check that the air comes out of the
defroster outlets properly and in sufficient quantity when
operating the heater or
air conditioner
Rear view mirror Make sure that it is secure
-
-
Sun visors Make sure that they can be moved freely and are
secure
Steering wheel Check that it has the specified free play Be
sure to check for changes in the steering condition, such
as
excessive free play, hard steering or strange noises
-
Specification
Free
play Less than 35 mm (1 38 in)
Seats Check front seat position controls such as seat adjust- -
ters, seatback recliner, etc to ensure they operate smoothly
and that
all latches lock securely in every position Check
that the head restraints move up and down smoothly and
that
the locks (if so equipped) hold securely in all latched
positions Check that the latches lock securely for folding-
down rear seatbacks
Seat belts Check that all parts of the seat belt system e g
buckles, anchors and retractors operate property and ANCHORS, RETRACTORS AND ADJUSTER
smoothly Check the belt webbing for cuts, fraying, wear or
damage
INSPECTING SEAT BELTS, BLUCKLES,
Accelerator pedal Check the pedal for smooth operation -
and make sure the pedal does not catch or require uneven
effort
Clutch pedal Make sure the pedal operates smoothly and
check that
it has the proper free travel
ADJUSTING CLUTCH PEDAL HEIGHT AND
FREE PLAY
Brakes Check that the brake does not pull the vehicle to
one side when applied
Brake pedal Check the pedal for smooth operation and
make sure
it has the proper distance under it when de-
pressed fully Check the brake booster function
CHECKING BRAKE PEDAL DEPRESSED HEIGHT
0 CHECKING BRAKE BOOSTER FUNCTION
Parking brake Check that the lever has the proper travel and
confirm that your vehicle
is held securery on a fairly steep
hill with only the parking brake applied
0 CHECKING PARKING BRAKE
Automatic transmission "Park" mechanism Check that the
lock release button on the selector lever operates properly
and smoothly
On a fairly steep hill check that your vehicle
is held securely with the selector lever in the "P" wsition
without
aDDlvina anv brakes
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically e g each time you check the engine oil or refuel
MA-5
Page 6 of 38
GENERAL MAINTENANCE
Item
Windshield washer fluid Check that there
is adequate fluid
in the tank
Reference item in MA section
-
Engine coolant level Check the coolant level when the -
engine is cold
Radiator and hoses Check the front of the radiator and
clean off any dirt, insects,
leaves, etc , that may have
accumulated Make sure the hoses have no cracks, deforrna-
tion, rot or loose connections
Brake and clutch fluid levels Make sure that the brake and CHECKING CLUTCH FLUID LEAKS
clutch fluid
levels are between the "MAX" and "MIN" lines INSPECTING BRAKE LINES & HOSES
on the reservoir
Engine drwe belts Make sure that no belt if frayed, worn,
cracked or oily CHECKING AND ADJUSTING DRIVE BELT
Engine oil level Check the level on the dipstick after park- -
ing the vehicle on a level spot and turning off the engine
Power steering fluid level Check the level on the dipstick
when the fluid
is cold and the engine is turned off
0 CHECKING POWER STEERING FLUID LEVEL
Automatic transmission fluid level Check the level on the CHECKING AUTOMATIC TRANSMISSION
dipstick after putting the selector
level in "P" with the FLUID LEVEL
engine idling
Exhaust system Make sure there are no loose supports, 0 INSPECTING EXHAUST SYSTEM
cracks or holes If the sound of the exhaust seems unusual
or there
is a smell of exhaust fumes, immediately locate the
trouble and correct
it
Underbody The underbody is frequently exposed to corro-
sive substances such as those used on icy roads or to control
dust
It is very impOrtant to remove these substances, other-
wise rust will form on the floor pan, frame, fuel lines and
around
the exhaust system. At the end of winter, the
underbody should be thoroughly flushed with plain water,
being careful to clean those
areas where mud and dirt can
easily accumulate.
Fluid leaks Check under the vehicle for fuel, oil, water or
other fluid
leaks after the vehicle has been parked for a 0 INSPECTING MANUAL TRANSMISSION OIL
while.
Water dripping from the air conditioner after use is 0 INSPECTING AUTOMATIC TRANSMISSION FLUID
normal. If you should notice
any leaks or gasoline fumes
are evident, check for
the cause and correct it immediately.
0 CHECKING CLUTCH FLUID LEAKS
0 INSPECTING DIFFERENTIAL GEAR OIL
0 INSPECTING FRONT AXLE AND SUSPENSION
0 INSPECTING REAR AXLE AND SUSPENSION
0 INSPECTING BRAKE LINES & HOSES
0 CHECKING POWER STEERING LINE & HOSES
PARTS
PARTS
MA-6
Page 7 of 38
kmlmils Month
ENGINE ANTI FREEZE- - COOLANT
FRONT WHEEL
BEARING GREASE -
BRAKE FLUID -
DIFFERENTIAL - GEAR OIL
* Maintenance under severe driving condittons
z
tl
:
h)
whsather conditions or in areas where ambient
temperatures are either extremely low or extreme ly high, the filter might becomeclogged In such
, -1 --I-- 4 - -1 - t WINDSHIELD AND REAR
WINDOW WASHER FLUID --
-/---l--]--t-]-- POWERSTEERINGFLUID
w-1 --I- -ENGINE OIL (Except turbocharger engine)
- - @) OIL FILTER
*
--MANUAL TRANSMISSION
--AUTOMATIC
TRANSMISSION
@ Replace at the first 011 change After that. replace 011 filter every second engine 011 change
Page 14 of 38
ENGINE MAINTENANCE
Checking idle Speed (VG30E engine)
Preparation
WARNING:
a. Depress brake pedal while accelerating the engine to prevent forward surge of vehicle.
b. Inspection should
be carried out while shift lever IS in "D" position on automatic transmission equipped
models.
c. After inspection and adjustment have been made, shift the lever to "N" or "P" position.
Engage parking brake and lock both front and rear wheels with wheel chocks.
Turn
off air conditioner and headlamps.
Keep front wheels straight ahead.
c START I 1
Start engine and warm up untgl water
temperature Indicator poinrs to middle of
I
To harness 4
Stop engine and anach adapter harness between ignmon coil primary winding terminals and harness connector Then set
timer under no-load, then run engine at
+
Stop engine and connect idle UP solenoid
harness connector
Dismnnm adapter harness Connector and
connect ignition
coil harness connector io
(- END
MA-I 4
-
Page 18 of 38
CHASSIS AND BODY MAINTENANCE
Checking Clutch System
Check clutch fluid lines for proper attachment,
leaks, chafing, deterioration, etc
SMA741A
Checking M/T Oil
1. Check manual transmission for signs of leakage
SMA429A
2 Check oil level
LFiller plug
SMAl03
Never start engine while checking oil level.
Changing M/T Oil
n
Drain plug
Oil capacity:
FS5W71C and BW T-5 (FS5R90A)
1.9 Liters (4 US pt, 3-3/8 Imp pt)
MA-1 8
Page 19 of 38
CHASSIS AND BODY MAINTENANCE
1 Check automatic transmission for signs of
leakage
SMA430A
2 Check under following conditions
(1) Place selector lever in "P" (PARK) position
and
idle engine
(2) Maintain fluid temperature at 50 to 80°C
(122 to 176'F)
(3) Add oil, if necessary
Use only A/T fluid having "DEXRON"
SMA559A
L/T Fluid
3 Check automatic fluid condition.
Check fluid for contamination to determine
condition of automatic transmission If fluid
is very dark or smells burned, the frictional
material (clutches, band,
etc ) may need re-
placement
Check flwd for COntaminarlOn
r?
,w
Check fluid for smell SMA107
MA-19
Page 37 of 38
SERVICE DATA AND SPECIFICATIONS (S.D.S.)
Chassis and Body Maintenance (Cont'd)
Parklng brake
[at
pulling force 196 N 120 kg. 44 Ibll
Number of notches
Brake Unit mm (mi
8-9
CL28V 2 0 10 0791
Pad wear limit -+--- CL14H 2 0 10 0791
Difference between right
and left lateral
runout mm (In1
Rotor repair limit CL14H 9 0 (0 3541
Pedal free hetght "h"
Mi7 model 182.192 (7 17.7 56)
Less than 0 5 (0 0201'1
0 2 10 0081'2
Pedal depressed height
[Under force
of 490 N 150 kg. 110 Ibl with englne running1 More than 90 13 541
Wheel and tire
Tire inflation
Proper tire pressures are shown on the tire placard affixed
to the driver's side center Dillar of vehicle.
80 km/h 150 MPH)
28 psi 1200 kPa1
Spare tire C78-14
T~re pressure should be checked when tires are COLD
Wheel rim lateral and
radial runout
1
Less than 1 0 10 0391'1 0 5 (0 020)*2 mm 11nl
Wheel balance IMaximvm allowable gr 102) 10 10 35)
unbalance at rim flange1
I 5-601018-2121 Spmng 5 10 181 Tire balancing weight gr 1oz)
I
*1 Steel wheel *2 Aluminum wheel
TIGHTENING TORQUE
Unit Nm
Clutch
Pedal stopper lock nut
Clutch switch lock
nut
Master cyhnder push 8. 12
rod lock nut
Manual transmission
9 1 - 11 8
12 - 15
Drain and filter plugs
FS5W71C 25 - 34
FS5R90A 20.34
Differential carrier
Front axle and front
S"Spe"Sl0"
Side rad lock nut
Drain and flller plugs 39 - 59
14.17
Brake Air bleeder value 7-9
Stop lamp swmh 12-15
lock nut
Brake booster input
rod lock
nut
16 - 22
Wheel and tire
Wheel nut 78.98
kg-m ft-lb
093.12 67-87
12-15 9-11
08-12 58-87
25-35 18-25
20-35 14-25
4-6 29 - 43
14-17 10-12
07-09 51-65
12-15 9-11
16-22 12-16
80.100 58-72
MA-37