light NISSAN 350Z 2003 Z33 Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2003, Model line: 350Z, Model: NISSAN 350Z 2003 Z33Pages: 227, PDF Size: 2.39 MB
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surface. The brake LSD system brakes the spin-
ning wheel to distribute the driving power to the
other driving wheel.
If the vehicle is operated with the vehicle dy-
namic control system turned off, all VDC and
TCS functions will be turned off. The brake LSD
system and ABS will still operate with the VDC
system off. If the brake LSD system or the ABS
is activated, the slip indicator light will blink and
you may hear a clunk noise and/or feel a pulsa-
tion in the brake pedal. This is normal.
While the VDC system is operating, you may feel
a pulsation in the brake pedal and hear a noise or
vibration from under the hood. This is normal and
indicates that the VDC system is working prop-
erly.
The computer has a built in diagnostic feature
that tests the system each time you start the
engine and move the vehicle forward or in
reverse at a slow speed. When the self-test
occurs, you may hear a clunk noise and/or feel a
pulsation in the brake pedal. This is normal and is
not an indication of a malfunction.
WARNING
IThe vehicle dynamic control systemis designed to help improve driving
stability but does not prevent acci-
dents due to abrupt steering opera-
tion at high speeds or by careless or
dangerous driving techniques. Re-
duce vehicle speed and be especially
careful when driving and cornering
on slippery surfaces and always drive
carefully.
IIf suspension parts such as shock
absorbers, struts, springs and bush-
ings are not standard equipment or
are extremely deteriorated, the ve-
hicle dynamic control off indicator
light may come on.
IWhen driving on extremely inclined
surfaces such as higher banked cor-
ners, the vehicle dynamic control sys-
tem may not operate properly or the
vehicle dynamic control off indicator
light may come on. Do not drive on
these types of roads.
IIf the tires other than the recom-
mended ones are used, the vehicle
dynamic control system may not op-erate properly or the vehicle dynamic
control off indicator light may come
on.
IThe vehicle dynamic control system
is not a substitute for winter tires or
tire chains on a snow covered road.
Starting and driving
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LOW TIRE PRESSURE WARNING
SYSTEM (if so equipped)The low tire pressure warning system which
displays pressure of all tires (except the spare
tire) on the trip computer by sending a signal
from a sensor that is installed in each wheel. If
the vehicle is being driven with a flat tire or very
low tire pressure (lower than 28 psi), the low tire
pressure warning system will activate and warn
you of it by the low tire pressure warning light (in
the meter panel) or the PSI indicator (on the trip
computer). This system will activate only when
the vehicle is driven at speeds above 20 MPH
(32 km/h). For more details, refer to ªTrip com-
puterº and ªWarning/indicator lights and audible
remindersº in the ª2. Instruments and controlsº
section and ªLow tire pressure warning systemº
in the ª5. Starting and drivingº section.
WARNING
IIf the low tire pressure warning light
comes on and/or the PSI indicator
flashes while driving, avoid sudden
steering maneuvers or abrupt brak-
ing, reduce vehicle speed, pull off the
road to a safe location and stop thevehicle as soon as possible. Serious
vehicle damage could occur and may
lead to an accident and could result
in serious personal injury. Check the
pressure for all four tires and adjust
the pressure to the COLD tire pres-
sure shown on the tire placard. If you
have a flat tire, replace it with a spare
tire as soon as possible.
IWhen a spare tire is mounted or a
wheel is replaced, tire pressure will
not be indicated and the low tire
pressure warning system will not
function. Contact your NISSAN
dealer as soon as possible for tire
replacement and/or system reset-
ting.
IDo not inject any tire liquid or aerosol
tire sealant into the tires, as this may
cause a malfunction of the tire pres-
sure sensors.
CHANGING A FLAT TIREIf you have a flat tire, follow the instructions
below.Stopping the vehicle1. Safely move the vehicle off the road away
from traffic.
2. Turn on the hazard warning flashers.
3. Park on a level surface and apply the parking
brake. Shift the manual transmission into R
(Reverse) position (automatic transmission in
P (Park) position).
4. Turn off the engine.
5. Raise the hood to warn other traffic, and to
signal professional road assistance person-
nel that you need assistance.
6. Have all passengers get out of the vehicle
and stand in a safe place, away from traffic
and clear of the vehicle.
WARNING
IMake sure that the parking brake is
securely applied and the manual
transmission is shifted into R (Re-
FLAT TIRE6-2
In case of emergency
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12 volts. Use of an improperly rated
battery can damage your vehicle.
IWhenever working on or near a bat-
tery, always wear suitable eye protec-
tors (for example, goggles or indus-
trial safety spectacles) and remove
rings, metal bands, or any other jew-
elry. Do not lean over the battery
when jump starting.
IDo not attempt to jump start a frozen
battery. It could explode and cause
serious injury.
WARNING
Always follow the instructions below.
Failure to do so could result in damage
to the charging system and cause per-
sonal injury.
1. If the booster battery is in another vehicle,
position the two vehicles to bring their bat-
teries into close proximity to each other.
Do not allow the two vehicles to touch.
2. Apply parking brake. Move the shift lever tothe N (Neutral) position (On automatic trans-
mission models, move the selector lever to
the P (Park) position). Switch off all unnec-
essary electrical systems (light, heater, air
conditioner, etc.).
3. Remove vent caps on the battery (if so
equipped). Cover the battery with an old
cloth to reduce explosion hazard.
4. Connect jumper cables in the sequence as
illustrated. (
q1
-q4)
SCE0411
In case of emergency
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In order to maintain the appearance of your
vehicle, it is important to take proper care of it.
In the following cases, please wash your vehicle
as soon as possible to protect the paint surface.
IAfter a rainfall to prevent possible damage
from acid rain
IAfter driving on coastal roads
IWhen contaminants such as soot, bird drop-
pings, tree sap, metal particles or bugs get on
the paint surface
IWhen dust or mud builds up on the surface
Whenever possible, store or park your vehicleinside a garage or in a covered area.
When it is necessary to park outside, park in a
shady area or protect the vehicle with a body
cover.
Be careful not to scratch the paint surface
when putting on or removing the body
cover.
WASHINGThoroughly rinse surface dirt off the vehicle with
a wet sponge and plenty of clean water. Clean
the vehicle thoroughly using a mild soap such as
Nissan Car Wash, or a general purpose dish-
washing liquid mixed with clean, lukewarm
(never hot) water.
CAUTION
IDo not use strong household soap,
strong chemical detergents, gasoline
or solvents.
IDo not wash the vehicle in direct
sunlight or while the vehicle body is
hot, as the surface may become
water-spotted.IAvoid using tight-napped or rough
cloths, such as washing mitts. Care
must be taken when removing
caked-on dirt or other foreign sub-
stances so that the paint surface is
not scratched or damaged.
Rinse the vehicle again with plenty of clean
water.
Inside flanges, seams and folds on the doors,
hatches and hood are particularly vulnerable to
the effects of road salt. Therefore, these areas
must be regularly cleaned. Make sure that the
drain holes in the lower edge of the door are
open. Spray water under the body and in the
wheel wells to loosen the dirt and wash away
road salt.
Avoid leaving water spots on the paint surface
by using a damp chamois to dry the vehicle.
WAXINGRegular waxing protects the paint surface and
helps retain new vehicle appearance. After wax-
ing, polishing is recommended to remove
built-up residue and to avoid a weathered ap-
pearance.
If you wish to wax your vehicle, only use a wax
MAI0001
CLEANING EXTERIOR7-2
Appearance and care
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8 Maintenance and do-it-yourselfMaintenance requirements .................................................. 8-2
General maintenance ............................................................ 8-2
Explanation of general maintenance items ................ 8-2
Maintenance precautions ..................................................... 8-5
Engine compartment check locations .............................. 8-7
Engine cooling system.......................................................... 8-8
Checking engine coolant level...................................... 8-8
Changing engine coolant ............................................... 8-9
Engine oil ............................................................................... 8-10
Checking engine oil level ............................................ 8-10
Changing engine oil and filter .................................... 8-10
Automatic transmission fluid ............................................. 8-12
Power steering fluid ............................................................ 8-13
Brake and clutch fluid ........................................................ 8-13
Brake fluid ....................................................................... 8-13
Clutch fluid ...................................................................... 8-14
Window washer fluid.......................................................... 8-14
Battery .................................................................................... 8-15
Jump starting .................................................................. 8-16
Drive belts ............................................................................. 8-17
Spark plugs ........................................................................... 8-17Replacing spark plugs.................................................. 8-17
Air cleaner ............................................................................. 8-18
Windshield wiper blades ................................................... 8-19
Cleaning ........................................................................... 8-19
Replacing ......................................................................... 8-20
Parking brake and brake pedal ........................................ 8-21
Checking parking brake ............................................... 8-21
Checking brake pedal .................................................. 8-21
Brake booster ................................................................. 8-22
Fuses ...................................................................................... 8-22
Engine compartment ..................................................... 8-22
Passenger compartment .............................................. 8-23
Keyfob battery replacement .............................................. 8-24
Lights ...................................................................................... 8-25
Headlights ....................................................................... 8-26
Exterior and interior lights............................................ 8-27
Wheels and tires ................................................................. 8-29
Tire pressure ................................................................... 8-29
Types of tires .................................................................. 8-30
Tire chains ....................................................................... 8-31
Changing wheels and tires ......................................... 8-31
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Tire rotation*:Tires cannot be rotated in this
vehicle.
Wheel alignment and balance:If the vehicle
pulls to either side while driving on a straight and
level road, or if you detect uneven or abnormal
tire wear, there may be a need for wheel align-
ment.
If the steering wheel or seat vibrates at normal
highway speeds, wheel balancing may be
needed.
For additional information regarding tires, refer to
ªImportant Tire Safety Informationº (US) or ªTire
Safety Informationº (Canada) in the Warranty
Information booklet.
Windshield:Clean the windshield on a regular
basis. Check the windshield at least every six
months for cracks or other damage. Have a
damaged windshield repaired by a qualified re-
pair facility.
Windshield wiper blades*:Check for cracks
or wear if they do not wipe properly.
Doors and engine hood:Check that all doors
and the engine hood operate smoothly as well as
the trunk lid or back hatch. Also make sure that
all latches lock securely. Lubricate if necessary.
Make sure that the secondary latch keeps the
hood from opening when the primary latch is
released.When driving in areas using road salt or other
corrosive materials, check lubrication frequently.
Lights*:Clean the headlights on a regular basis.
Make sure that the headlights, stop lights, tail
lights, turn signal lights, and other lights are all
operating properly and installed securely. Also
check headlight aim.
Inside the vehicleThe maintenance items listed here should be
checked on a regular basis, such as when
performing periodic maintenance, cleaning the
vehicle, etc.
Warning lights and chimes:Make sure that all
warning lights and chimes are operating prop-
erly.
Windshield wiper and washer*:Check that
the wipers and washer operate properly and that
the wipers do not streak.
Windshield defroster:Check that the air
comes out of the defroster outlets properly and
in good quantity when operating the heater or air
conditioner.
Steering wheel:Check for changes in the
steering conditions, such as excessive free play,
hard steering or strange noises.
Seats:Check seat position controls such as
seat adjusters, seatback recliner, etc. to ensurethey operate smoothly and that all latches lock
securely in every position. Check that the head
restraints move up and down smoothly and that
the locks (if equipped) hold securely in all
latched positions.
Seat belts:Check that all parts of the seat belt
system (for example, buckles, anchors, adjusters
and retractors) operate properly and smoothly,
and are installed securely. Check the belt web-
bing for cuts, fraying, wear or damage.
Accelerator pedal:Check the pedal for
smooth operation and make sure the pedal does
not catch or require uneven effort. Keep the floor
mat away from the pedal.
Clutch pedal*:Make sure the pedal operates
smoothly and check that it has the proper free
play.
Brakes:Check that the brakes do not pull the
vehicle to one side when applied.
Brake pedal and booster*:Check the pedal
for smooth operation and make sure it has the
proper distance under it when depressed fully.
Check the brake booster function. Be sure to
keep floor mat away from the pedal.
Parking brake*:Check that the lever has the
proper travel and make sure that the vehicle is
held securely on a fairly steep hill when only the
parking brake is applied.
Maintenance and do-it-yourself
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IA suitable adapter should be attached to the
jack stand saddle.
5. Remove the plastic engine undercover.
a. Remove the small plastic clip at the center
point of the undercover.
b. Then remove the other bolts that hold the
undercover in place.
CAUTION
Make sure the correct lifting and sup-
port points are used to avoid vehicle
damage.
Engine oil and filter1. Place a large drain pan under the drain plug.
2. Remove the oil filler cap.
3. Remove the drain plug with a wrench and
completely drain the oil.
CAUTION
Be careful not to burn yourself, as the
engine oil is hot.
IWaste oil must be disposed of properly.
ICheck your local regulations.4. Loosen the oil filter with an oil filter wrench.
Remove the oil filter by turning it by hand.
5. Wipe the engine oil filter mounting surface
with a clean rag.
Be sure to remove any old rubber gas-
ket remaining on the mounting surface
of the engine.
6. Coat the gasket on the new filter with clean
engine oil.
7. Screw in the oil filter clockwise until a slight
resistance is felt, then tighten additionally
more than 2/3 turn.
Oil filter tightening torque:
11 to 15 ft-lb
(14.7 to 20.5 N×m)
8. Clean and re-install the drain plug with a new
washer. Securely tighten the drain plug with a
wrench.
Drain plug tightening torque:
22 to 29 ft-lb
(29 to 39 N×m)
Do not use excessive force.
9. Refill engine with recommended oil and in-
stall the cap securely.
SDI1520
Maintenance and do-it-yourself
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Check the fluid level in the reservoir tank.
The fluid level should be checked using the HOT
range at fluid temperatures of 122 - 176ÉF (50 -
80ÉC) or using the COLD range at fluid tem-
peratures of 32 - 86ÉF (0 - 30ÉC).
CAUTION
IDo not overfill.
IUse Genuine Nissan PSF II or equiva-
lent.
BRAKE FLUIDCheck the fluid level in the reservoir. If the fluid is
below the MIN line or the brake warning light
comes on, addDOT 3fluid up to the MAX line.
If fluid must be added frequently, the system
should be thoroughly checked by your NISSAN
dealer.
WARNING
Use only new fluid. Old, inferior, or con-
taminated fluid may damage the brakesystem. Do not add synthetic brake
fluid. The use of improper fluids can
damage the brake system and affect the
vehicle's stopping ability.
CAUTION
Do not spill the fluid on painted sur-
faces. This will damage the paint. If fluid
is spilled, wash with water.
SDI1443
SDI0847
POWER STEERING FLUID BRAKE AND CLUTCH FLUID
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CLUTCH FLUIDCheck the fluid level in the reservoir. If the fluid
level is below the MIN. line, add Genuine Nissan
Brake Fluid or equivalent DOT 3 fluid up to the
MAX. line.
If fluid is added frequently, the system should be
thoroughly checked by your NISSAN dealer.
WARNING
Use only new fluid from a sealed con-
tainer. Old, inferior or contaminated
fluid may damage the clutch system.
CAUTION
Do not spill the fluid on painted sur-
faces. This will damage the paint. If fluid
is spilled, wash the surface with water.
Open the cap and add fluid when the low
washer fluid warning light comes on. Add a
washer solvent to the water for better cleaning.
In the winter season, add a windshield washer
anti-freeze. Follow the manufacturer's instruc-
tions for the mixture ratio.
SDI1478
SDI1444
WINDOW WASHER FLUID
8-14
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CHECKING PARKING BRAKEFrom the released position, pull the parking
brake lever up slowly and firmly. If the number of
clicks is out of the range listed above, see your
NISSAN dealer.
CHECKING BRAKE PEDALWith the engine running, check the distance
between the upper surface of the pedal and the
metal floor. If it is out of the range shown above,
see your NISSAN dealer.Self-adjusting brakesYour vehicle is equipped with self-adjusting
brakes.
The disc-type brakes self-adjust every time the
brake pedal is applied.
WARNING
See your NISSAN dealer and have it
checked if the brake pedal height does
not return to normal.Brake pad wear indicatorsThe disc brake pads on your vehicle have au-
dible wear indicators. When a brake pad re-
quires replacement, it will make a high pitched
scraping or screeching sound when the vehicle
is in motion whether or not the brake pedal is
depressed. Have the brakes checked as soon as
possible if the wear indicator sound is heard.
Under some driving or climate conditions, occa-
sional brake squeak, squeal or other noise may
be heard. Occasional brake noise during light to
moderate stops is normal and does not affect
the function or performance of the brake system.
Proper brake inspection intervals should
be followed.For additional information, see the
appropriate maintenance log shown in the Ser-
vice and Maintenance Guide.
SDI1447
DI1020MI
PARKING BRAKE AND BRAKE
PEDAL
Maintenance and do-it-yourself
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