brake NISSAN 350Z 2007 Z33 Automatic Transmission Workshop Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2007, Model line: 350Z, Model: NISSAN 350Z 2007 Z33Pages: 312, PDF Size: 10.64 MB
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AT-1
AUTOMATIC TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION AT
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Revision: 2006 November2007 350Z
AUTOMATIC TRANSMISSION
INDEX FOR DTC ........................................................ 5
Alphabetical Index .................................................... 5
DTC No. Index ......................................................... 6
PRECAUTIONS .......................................................... 7
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 7
Precautions for Battery Service ................................ 7
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine .................................................... 7
Precautions .............................................................. 8
Service Notice or Precautions .................................. 9
PREPARATION ......................................................... 10
Special Service Tools ............................................. 10
Commercial Service Tools ....................................... 11
A/T FLUID ................................................................. 12
Changing A/T Fluid ................................................ 12
Checking A/T Fluid ................................................. 12
A/T Fluid Cooler Cleaning ...................................... 14
A/T CONTROL SYSTEM .......................................... 17
Cross-sectional View .............................................. 17
Shift Mechanism ..................................................... 18
TCM Function ......................................................... 29
CAN Communication .............................................. 30
Input/Output Signal of TCM .................................... 30
Line Pressure Control ............................................ 31
Shift Control ........................................................... 32
Lock-up Control ...................................................... 34
Engine Brake Control ............................................. 35
Control Valve .......................................................... 35
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 37
Introduction ............................................................ 37
OBD-II Function for A/T System ............................. 37
One or Two Trip Detection Logic of OBD-II ............ 37
OBD-II Diagnostic Trouble Code (DTC) ................. 37
Malfunction Indicator Lamp (MIL) ........................... 39
TROUBLE DIAGNOSIS ............................................ 40
DTC Inspection Priority Chart ................................ 40
Fail-safe ................................................................. 40
How to Perform Trouble Diagnosis for Quick and Accurate Repair ...................................................... 42
A/T Electrical Parts Location .................................. 47
Circuit Diagram ....................................................... 48
Inspections Before Trouble Diagnosis .................... 49
Check Before Engine is Started .............................. 53
Check at Idle ........................................................... 53
Cruise Test — Part 1 .............................................. 55
Cruise Test — Part 2 .............................................. 57
Cruise Test — Part 3 .............................................. 58
Vehicle Speed at When Gears Shifting Occurs ...... 58
Vehicle Speed at Which Lock-up Occurs/Releases ... 58
Symptom Chart ....................................................... 59
TCM Input/Output Signal Reference Values ........... 83
CONSULT-III Function (TRANSMISSION) ............. 84
Diagnostic Procedure Without CONSULT-III .......... 92
DTC U1000 CAN COMMUNICATION LINE .............. 94
Description .............................................................. 94
On Board Diagnosis Logic ...................................... 94
Possible Cause ....................................................... 94
DTC Confirmation Procedure ................................. 94
Wiring Diagram — AT — CAN ................................ 95
Diagnostic Procedure ............................................. 96
DTC P0615 START SIGNAL CIRCUIT ..................... 97
Description .............................................................. 97
CONSULT-III Reference Value ............................... 97
On Board Diagnosis Logic ...................................... 97
Possible Cause ....................................................... 97
DTC Confirmation Procedure ................................. 97
Wiring Diagram — AT — STSIG ............................ 98
Diagnostic Procedure ............................................. 99
DTC P0700 TCM .....................................................101
Description ............................................................101
On Board Diagnosis Logic ....................................101
Possible Cause .....................................................101
DTC Confirmation Procedure ...............................101
Diagnostic Procedure ...........................................101
DTC P0705 PARK/NEUTRAL POSITION SWITCH .102
Description ............................................................102
CONSULT-III Reference Value .............................102
On Board Diagnosis Logic ....................................102
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AT-3
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Revision: 2006 November2007 350Z Description ........................................................... 145
CONSULT-III Reference Value ............................. 145
On Board Diagnosis Logic ................................... 145
Possible Cause .................................................... 145
DTC Confirmation Procedure ............................... 145
Diagnostic Procedure ........................................... 146
DTC P1757 FRONT BRAKE SOLENOID VALVE .. 147
Description ........................................................... 147
CONSULT-III Reference Value ............................. 147
On Board Diagnosis Logic ................................... 147
Possible Cause .................................................... 147
DTC Confirmation Procedure ............................... 147
Diagnostic Procedure ........................................... 148
DTC P1762 DIRECT CLUTCH SOLENOID VALVE . 149
Description ........................................................... 149
CONSULT-III Reference Value ............................. 149
On Board Diagnosis Logic ................................... 149
Possible Cause .................................................... 149
DTC Confirmation Procedure ............................... 149
Diagnostic Procedure ........................................... 150
DTC P1767 HIGH AND LOW REVERSE CLUTCH
SOLENOID VALVE ................................................. 151
Description ........................................................... 151
CONSULT-III Reference Value ............................. 151
On Board Diagnosis Logic ................................... 151
Possible Cause .................................................... 151
DTC Confirmation Procedure ............................... 151
Diagnostic Procedure ........................................... 152
DTC P1772 LOW COAST BRAKE SOLENOID
VALVE ..................................................................... 153
Description ........................................................... 153
CONSULT-III Reference Value ............................. 153
On Board Diagnosis Logic ................................... 153
Possible Cause .................................................... 153
DTC Confirmation Procedure ............................... 153
Diagnostic Procedure ........................................... 154
DTC P1774 LOW COAST BRAKE SOLENOID
VALVE FUNCTION ................................................. 155
Description ........................................................... 155
CONSULT-III Reference Value ............................. 155
On Board Diagnosis Logic ................................... 155
Possible Cause .................................................... 155
DTC Confirmation Procedure ............................... 155
Diagnostic Procedure ........................................... 156
DTC P1815 MANUAL MODE SWITCH .................. 157
Description ........................................................... 157
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 157
On Board Diagnosis Logic ................................... 157
Possible Cause .................................................... 157
DTC Confirmation Procedure ............................... 157
Wiring Diagram — AT — MMSW ......................... 158
Diagnostic Procedure ........................................... 160
Component Inspection ......................................... 161
MAIN POWER SUPPLY AND GROUND CIRCUIT . 162
Wiring Diagram — AT — MAIN ............................ 162
Diagnostic Procedure ........................................... 163
CLOSED THROTTLE POSITION AND WIDE OPEN
THROTTLE POSITION CIRCUIT ........................... 166CONSULT-III Reference Value .............................166
Diagnostic Procedure ...........................................166
BRAKE SIGNAL CIRCUIT ......................................167
CONSULT-III Reference Value .............................167
Diagnostic Procedure ...........................................167
A/T INDICATOR CIRCUIT .......................................168
Description ............................................................168
CONSULT-III Reference Value .............................168
Diagnostic Procedure ...........................................168
TROUBLE DIAGNOSIS FOR SYMPTOMS ............169
Wiring Diagram — AT — NONDTC ......................169
A/T Check Indicator Lamp Does Not Come On ....172
Engine Cannot Be Started in “P” or “N” Position ..173
In “P” Position, Vehicle Moves When Pushed ......173
In “N” Position, Vehicle Moves ..............................174
Large Shock (“N” to “D” Position) .........................175
Vehicle Does Not Creep Backward in “R” Position .177
Vehicle Does Not Creep Forward in “D” Position . 179
Vehicle Cannot Be Started from D
1 ......................181
A/T Does Not Shift: D
1 → D2 ................................183
A/T Does Not Shift: D
2 → D3 ................................185
A/T Does Not Shift: D
3 → D4 ................................187
A/T Does Not Shift: D
4 → D5 ................................189
A/T Does Not Lock-up ..........................................191
A/T Does Not Hold Lock-up Condition ..................193
Lock-up Is Not Released ......................................194
Engine Speed Does Not Return to Idle ................195
Cannot Be Changed to Manual Mode ..................196
A/T Does Not Shift: 5th Gear → 4th Gear ............196
A/T Does Not Shift: 4th Gear → 3rd Gear ............198
A/T Does Not Shift: 3rd Gear → 2nd Gear ...........199
A/T Does Not Shift: 2nd Gear → 1st Gear ...........201
Vehicle Does Not Decelerate by Engine Brake ....202
SHIFT CONTROL SYSTEM ....................................204
Control Device Removal and Installation ..............204
Control Rod Removal and Installation ..................205
Adjustment of A/T Position ...................................206
Checking of A/T Position ......................................206
A/T SHIFT LOCK SYSTEM ....................................207
Description ............................................................207
Shift Lock System Electrical Parts Location .........207
Wiring Diagram — AT — SHIFT ...........................208
Diagnostic Procedure ...........................................209
KEY INTERLOCK CABLE ......................................212
Components .........................................................212
Removal and Installation ......................................213
ON-VEHICLE SERVICE ..........................................215
Control Valve with TCM and A/T Fluid Temperature
Sensor 2 ...............................................................215
Parking Components ............................................227
Rear Oil Seal ........................................................234
Revolution Sensor ................................................235
AIR BREATHER HOSE ..........................................241
Removal and Installation ......................................241
TRANSMISSION ASSEMBLY ................................242
Removal and Installation ......................................242
OVERHAUL ............................................................246
Components .........................................................246
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AT-4Revision: 2006 November2007 350Z Oil Channel ...........................................................252
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ..........................253
DISASSEMBLY .......................................................255
Disassembly .........................................................255
REPAIR FOR COMPONENT PARTS ......................271
Oil Pump ...............................................................271
Front Sun Gear, 3rd One-way Clutch ...................274
Front Carrier, Input Clutch, Rear Internal Gear ....276
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub .............................................281
High and Low Reverse Clutch ..............................286
Direct Clutch .........................................................288
ASSEMBLY .............................................................290Assembly (1) .........................................................290
Adjustment ............................................................302
Assembly (2) .........................................................304
SERVICE DATA AND SPECIFICATIONS (SDS) ....311
General Specifications ..........................................311
Vehicle Speed at Which Gear Shifting Occurs ......311
Vehicle Speed at Which Lock-up Occurs/Releases .311
Stall Speed ............................................................311
Line Pressure ........................................................311
A/T Fluid Temperature Sensor ..............................312
Turbine Revolution Sensor ....................................312
Vehicle Speed Sensor A/T (Revolution Sensor) ...312
Reverse Brake ......................................................312
Total End Play .......................................................312
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AT-10
PREPARATION
Revision: 2006 November2007 350Z
PREPARATIONPFP:00002
Special Service ToolsNCS0001F
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
ST2505S001
(J-34301-C)
Oil pressure gauge set
1. ST25051001
(—)
Oil pressure gauge
2. ST25052000
(—)
Hose
3. ST25053000
(—)
Joint pipe
4. ST25054000
(—)
Adapter
5. ST25055000
(—)
AdapterMeasuring line pressure
KV31103600
(J-45674)
Joint pipe adapter
(With ST25054000)Measuring line pressure
ST33400001
(J-26082)
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
Installing rear oil seal
Installing oil pump housing oil seal
KV31102400
(J-34285 and J-34285-87)
Clutch spring compressor
a: 320 mm (12.60 in)
b: 174 mm (6.85 in)Installing reverse brake return spring retainer
ST25850000
(J-25721-A)
Sliding hammer
a: 179 mm (7.05 in)
b: 70 mm (2.76 in)
c: 40 mm (1.57 in)
d: M12X1.75PRemove oil pump assembly
SCIA3695J
ZZA1227D
NT086
NT423
NT422
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AT-12
A/T FLUID
Revision: 2006 November2007 350Z
A/T FLUIDPFP:KLE40
Changing A/T FluidNCS0001H
1. Warm up ATF.
2. Stop engine.
3. Loosen the level gauge bolt.
4. Drain ATF from drain plug and refill with new ATF. Always refill
same volume with drained ATF.
To replace the ATF, pour in new ATF at the A/T fluid charging
pipe with the engine idling and at the same time drain the old
ATF from the radiator cooler hose return side.
When the color of the ATF coming out is about the same as
the color of the new ATF, the replacement is complete. The
amount of new ATF to use should be 30 to 50% increase of
the stipulated amount.
CAUTION:
Use only Genuine NISSAN Matic J ATF. Do not mix with other ATF.
Using ATF other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and A/
T durability, and may damage the A/T, which is not covered by the NISSAN new vehicle limited
warranty.
When filling ATF, take care not to splash heat generating parts such as exhaust with ATF.
Do not reuse drain plug gasket.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to AT- 1 2 , "
Checking A/T Fluid" . If ATF is still dirty, repeat step 2.
through 5.
7. Install the removed A/T fluid level gauge in the A/T fluid charging pipe.
8. Tighten the level gauge bolt.
Checking A/T FluidNCS0001I
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen the level gauge bolt.
4. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using “COLD” range on A/
T fluid level gauge as follows.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free
paper.
CAUTION:
When wiping away the A/T fluid level gauge, always use
lint-free paper, not a cloth one.ATF: Genuine NISSAN Matic J ATF
Fluid capacity:
10.3 (10-7/8 US qt, 9-1/8 lmp qt)
Drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)
Level gauge bolt:
: 5.1 N·m (0.52 kg-m, 45 in-lb)
SCIA4896E
SCIA7120E
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A/T CONTROL SYSTEM
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A/T CONTROL SYSTEMPFP:31036
Cross-sectional ViewNCS0001K
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Rear extension 20. Output shaft
SCIA5262E
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AT-18
A/T CONTROL SYSTEM
Revision: 2006 November2007 350Z
Shift MechanismNCS0001L
The A/T uses compact triple planetary gear systems to improve power transmission efficiency, simplify con-
struction and reduce weight.
It also employs an optimum shift control and super wide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
CONSTRUCTION
FUNCTION OF CLUTCH AND BRAKE
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
PCIA0002J
Name of the Part Abbreviation Function
Front brake (1) FR/B Fastens the front sun gear (11).
Input clutch (2) I/CConnects the input shaft (12), the front internal gear (14) and the mid internal
gear (13).
Direct clutch (3) D/C Connects the rear carrier (15) and the rear sun gear (16).
High and low reverse clutch (4) HLR/C Connects the mid sun gear (17) and the rear sun gear (16).
Reverse brake (5) R/B Fastens the rear carrier (15).
Forward brake (6) Fwd/B Fastens the mid sun gear (17).
Low coast brake (7) LC/B Fastens the mid sun gear (17).
1st one-way clutch (8) 1st OWCAllows the rear sun gear (16) to turn freely forward relative to the mid sun gear
(17) but fastens it for reverse rotation.
Forward one-way clutch (9) Fwd OWCAllows the mid sun gear (17) to turn freely in the forward direction but fastens it
for reverse rotation.
3rd one-way clutch (10) 3rd OWCAllows the front sun gear (11) to turn freely in the forward direction but fastens
it for reverse rotation.
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AT-20
A/T CONTROL SYSTEM
Revision: 2006 November2007 350Z
POWER TRANSMISSION
“N” Position
Since both the forward brake and the reverse brake are released, torque from the input shaft drive is not trans-
mitted to the output shaft.
“P” Position
The same as for the “N” position, both the forward brake and the reverse brake are released, so torque
from the input shaft drive is not transmitted to the output shaft.
The parking pawl linked with the selector lever meshes with the parking gear and fastens the output shaft
mechanically.
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
PCIA0003J
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A/T CONTROL SYSTEM
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“D1 ” Position
The forward brake and the forward one-way clutch regulate reverse rotation of the mid sun gear.
The 1st one-way clutch regulates reverse rotation of the rear sun gear.
The 3rd one-way clutch regulates reverse rotation of the front sun gear.
During deceleration, the mid sun gear turns forward, so the forward one-way clutch idles and the engine
brake is not activated.
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
SCIA1512E
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AT-22
A/T CONTROL SYSTEM
Revision: 2006 November2007 350Z
“M1 ” Position
The front brake fastens the front sun gear.
The forward brake and the forward one-way clutch regulate reverse rotation of the mid sun gear.
High and low reverse clutch connects the rear sun gear and the mid sun gear.
The low coast brake fastens the mid sun gear.
During deceleration, the low coast brake regulates forward rotation of the mid sun gear and the engine
brake functions.
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
SCIA1513E