engine NISSAN 350Z 2007 Z33 Body, Lock And Security System Workshop Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2007, Model line: 350Z, Model: NISSAN 350Z 2007 Z33Pages: 260, PDF Size: 11.8 MB
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BL-4Revision: 2006 November2007 350Z Corrosion Protection .............................................180
DESCRIPTION ..................................................180
ANTI-CORROSIVE WAX ...................................181
UNDERCOATING ..............................................182
STONE GUARD COAT ......................................183
Body Sealing (Coupe) ..........................................184
DESCRIPTION ..................................................184
Body Sealing (Roadster) ......................................188
DESCRIPTION ..................................................188
Body Construction (Coupe) ..................................191
BODY CONSTRUCTION ..................................191
Body Construction (Roadster) ..............................192
BODY CONSTRUCTION ..................................192
Body Alignment (Coupe) ......................................193
BODY CENTER MARKS (COUPE) ...................193
PANEL PARTS MATCHING MARKS (COUPE) .194
DESCRIPTION ..................................................195
ENGINE COMPARTMENT ................................196
UNDERBODY ....................................................198
PASSENGER COMPARTMENT (COUPE) .......200
REAR BODY (COUPE) .....................................202
Body Alignment (Roadster) ..................................204
BODY CENTER MARKS (ROADSTER) ...........204
PANEL PARTS MATCHING MARKS (ROAD-
STER) ................................................................205
DESCRIPTION ..................................................206
ENGINE COMPARTMENT ................................207
UNDERBODY ....................................................209
PASSENGER COMPARTMENT (ROADSTER) .211
SOFT TOP MOUNTING BRACKET (ROAD-
STER) ................................................................213
REAR BODY (ROADSTER) ..............................215
Handling Precautions For Plastics (Coupe) ..........217
HANDLING PRECAUTIONS FOR PLASTICS ..217LOCATION OF PLASTIC PARTS (COUPE) ......218
Handling Precautions For Plastics (Roadster) ......220
HANDLING PRECAUTIONS FOR PLASTICS ..220
LOCATION OF PLASTIC PARTS (ROADSTER) .221
Precautions In Repairing High Strength Steel .......223
HIGH STRENGTH STEEL (HSS) USED IN NIS-
SAN VEHICLES .................................................223
Replacement Operations (Coupe) ........................226
DESCRIPTION ..................................................226
HOODLEDGE (COUPE) ....................................229
FRONT SIDE MEMBER (COUPE) ....................230
FRONT SIDE MEMBER (PARTIAL REPLACE-
MENT) (COUPE) ...............................................232
FRONT PILLAR (COUPE) .................................233
OUTER SILL (COUPE) ......................................235
REAR FENDER (COUPE) .................................236
REAR PANEL (COUPE) ....................................237
REAR FLOOR REAR (COUPE) ........................238
REAR SIDE MEMBER EXTENSION (COUPE) .240
Replacement Operations (Roadster) ....................242
DESCRIPTION ..................................................242
HOODLEDGE (ROADSTER) .............................245
FRONT SIDE MEMBER (ROADSTER) .............246
FRONT SIDE MEMBER (PARTIAL REPLACE-
MENT) (ROADSTER) ........................................248
FRONT PILLAR (ROADSTER) ..........................249
OUTER SILL (ROADSTER) ...............................251
REAR FENDER (ROADSTER) ..........................253
LOCK PILLAR REINFORCEMENT (ROAD-
STER) ................................................................254
REAR PANEL (ROADSTER) .............................256
REAR FLOOR REAR (ROADSTER) .................257
REAR SIDE MEMBER EXTENSION (ROAD-
STER) ................................................................259
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PREPARATION
Revision: 2006 November2007 350Z
PREPARATIONPFP:00002
Special Service ToolsNIS00005
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNIS00006
Tool number
(Kent-Moore No.)
Tool nameDescription
(J-39570)
Chassis earLocating the noise
(J-43980)
NISSAN Squeak and
Rattle KitRepairing the cause of noise
SIIA0993E
SIIA0994E
Tool name Description
Engine ear Locating the noise
SIIA0995E
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BL-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2006 November2007 350Z
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T models, drive position on A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
placing a piece of paper between components that you suspect are causing the noise.
looking for loose components and contact marks.
Refer to BL-9, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100×135 mm (3.94×5.31 in)/76884-71L01: 60×85 mm (2.36×3.35 in)/76884-
71L02: 15×25 mm (0.59×0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50×50 mm (1.97×1.97 in)/73982-50Y00:
10 mm (0.39 in) thick, 50×50 mm (1.97×1.97 in)
Page 10 of 260
BL-10
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2006 November2007 350Z
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
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HOOD
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5. While pulling the hood lock cable, remove hood lock cable con-
nected to hood opener handle.
6. Remove grommet on dash board, and pull hood lock cable
toward passenger compartment.
CAUTION:
While pulling, be careful not to damage (peeling) the outside of
the hood lock cable.
INSTALLATION
1. Pull the hood lock cable through the panel hole to the engine compartment.
Be careful not to bend the cable too much, keeping the radius
100 mm (3.94 in) or more.
2. Check that the cable is not offset from the positioning grommet,
and push the grommet into the panel hole securely.
3. Apply the sealant to the grommet (at * mark) properly.
4. Install while pulling hood lock cable.
5. Install the hood lock cable securely to the hood lock.
6. Install hood lock assembly.
7. After installing, check the hood lock adjustment and hood
opener operation.
Hood Lock Control InspectionNIS0000D
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Check that the secondary latch is properly engaged with the
secondary striker with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height.
2. While operating the hood opener, carefully check that the front
end of the hood is raised by approx. 20 mm (0.79 in). Also check
that the hood opener returns to the original position.
PIIB1332E
PIIA2332E
PIIA3552E
PIIB1082E
Page 151 of 260
NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS)
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System DescriptionNIS0003C
NVIS (Nissan Vehicle Immobilizer System-NATS) has the following immobilizer functions:
Since only NVIS (NATS) ignition keys, whose ID Nos. have been registered into the ECM and BCM, allow
the engine to run, a vehicle operation without a key registered in NVIS (NATS) is prevented by NVIS
(NATS).
That is to say, NVIS (NATS) will immobilize the engine if someone tries to start it without the registered
key of NVIS (NATS).
All of the originally supplied ignition key IDs (except for card plate key) have been registered in NVIS
(NATS).
If requested by the vehicle owner, a maximum of five key IDs can be registered into the NVIS (NATS)
components.
The security indicator blinks when the ignition switch is in “OFF” or “ACC” position. Therefore, NVIS
(NATS) warns outsiders that the vehicle is equipped with the anti-theft system.
When NVIS (NATS) detects trouble, the security indicator lamp lights up while ignition key is in the “ON”
position.
NVIS (NATS) trouble diagnoses, system initialization and additional registration of other NVIS (NATS)
ignition key IDs must be carried out using CONSULT-III hardware and CONSULT-III NVIS (NATS) soft-
ware.
When NVIS (NATS) initialization has been completed, the ID of the inserted ignition key is automatically
registered in NVIS (NATS). Then, if necessary, additional registration of other NVIS (NATS) ignition key
IDs can be carried out.
Regarding the procedures of NVIS (NATS) initialization and NVIS (NATS) ignition key ID registration, refer
to CONSULT-III Operation Manual NATS-IVIS/NVIS.
When servicing a malfunction of the NVIS (NATS) (indicated by lighting up of Security Indicator
Lamp) or registering another NVIS (NATS) ignition key ID No., it may be necessary to re-register
original key identification. Therefore, be sure to receive ALL KEYS from vehicle owner.
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BL-152
NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS)
Revision: 2006 November2007 350Z
System CompositionNIS0003D
The immobilizer function of the NVIS (NATS) consists of the following:
NATS ignition key
NATS antenna amp. located in the ignition key cylinder
BCM
Engine control module (ECM)
Security indicator
NOTE:
The communication between ECM and BCM uses the CAN communication system.
ECM Re-communicating FunctionNIS0003E
Performing following procedure can automatically perform re-communication of ECM and BCM, but only
when the ECM has been replaced with a new one (*1).
*1: New one means a virgin ECM which has never been energized on-board.
(In this step, initialization procedure by CONSULT-III is not necessary)
NOTE:
When registering new Key IDs or replacing the ECM other than brand new, refer to CONSULT-III
Operation Manual NATS-IVIS/NVIS.
If multiple keys are attached to the key holder, separate them before work.
Distinguish keys with unregistered key ID from those with registered ID.
1. Install ECM.
2. Using a registered key (*2), turn ignition switch to “ON”.
*2: To perform this step, use the key (except for card plate key) that has been used before performing
ECM replacement.
3. Maintain ignition switch in “ON” position for at least 5 seconds.
4. Turn ignition switch to “OFF”.
5. Start engine.
If engine can be started, procedure is completed.
If engine cannot be started, refer to CONSULT-III Operation Manual NATS-IVIS/NVIS and initialize control
unit.
PIIA1121E
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BL-154
NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS)
Revision: 2006 November2007 350Z
Terminals and Reference Value for BCMNIS0003G
CONSULT-IIINIS0003H
CONSULT-III INSPECTION PROCEDURE
Refer to “CONSULT-III Operation Manual NATS-IVIS/NVIS”.
CONSULT-III DIAGNOSTIC TEST MODE FUNCTION
NOTE:
When any initialization is performed, all ID previously registered will be erased and all NATS ignition keys
must be registered again.
NVIS (NATS) SELF-DIAGNOSTIC RESULTS ITEM CHART
Te r m i -
nal Wire
colorItemSignal
Input/
OutputConditionVoltage (V)
(Approx.)
21 G/W NATS antenna amp.Input/
OutputIgnition switch (OFF → ON)Just after turning ignition switch “ON”:
Pointer of tester should move.
23 G/OR Security indicator lamp OutputGoes OFF → illuminates
(Every 2.4 seconds)Battery voltage → 0
25 BR NATS antenna amp.Input/
OutputIgnition switch (OFF → ON)Just after turning ignition switch “ON”:
Pointer of tester should move.
38 W/L Ignition switch (ON) InputIgnition switch
(ON or START)Battery voltage
39 L CAN-HInput/
Output——
40 P CAN-LInput/
Output——
42 GY Power source (Fuse) Input — Battery voltage
52 B Ground — — 0
55 R Power source (Fusible link) Input — Battery voltage
CONSULT-III DIAGNOSTIC TEST
MODEDescription
C/U INITIALIZATIONWhen replacing any of the following components, C/U initialization and re-registration of all
NATS ignition keys are necessary.
[(NATS ignition key BCM/ ECM)
Detected items
[NVIS (NATS) program card screen
terms]P No. Code
(Self-diagnostic
result of
“ENGINE”)Malfunction is detected when.....Reference
page
CHAIN OF ECM-IMMU
[P1612]NATS MAL-
FUNCTION
P1612Communication impossible between ECM and BCM
In rare case, “CHAIN OF ECM-IMMU” might be stored
during key registration procedure, even if the system is
not malfunctioning.Refer to
BL-158,
"Diagnos-
tic Proce-
dure 1" .
DIFFERENCE OF KEY
[P1615]NATS MAL-
FUNCTION
P1615BCM can receive the key ID signal but the result of ID
verification between key ID and BCM is NG.Refer to
BL-159,
"Diagnos-
tic Proce-
dure 2" .
CHAIN OF IMMU-KEY
[P1614]NATS MAL-
FUNCTION
P1614BCM cannot receive the key ID signal.Refer to
BL-160,
"Diagnos-
tic Proce-
dure 3" .
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NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS)
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Work FlowNIS002B3
1. LISTEN TO CUSTOMER COMPLAINT OR REQUEST
Get symptoms or listen to customer complaints or request.
NOTE:
In case of request for NVIS (NATS) system repair, the key ID re-registration might be necessary. Keep all the
ignition keys before work for the re-registration.
Key ID registration request>>Register ignition key by referring to CONSULT-III Operation Manual NATS-
IVIS/NVIS.
Request for malfunction repair.>>GO TO 2.
2. CONFIRM SELF DIAGNOSIS 1
Start CONSULT-III with ignition switch in ON position and confirm “SELF DIAG RESULT” with “ENGINE”.
Is DTC detected?
No malfunction>>GO TO 3.
If the codes detected are between the interval P1610 to P1615.>> Refer to BL-154, "
NVIS (NATS) SELF-
DIAGNOSTIC RESULTS ITEM CHART" .
If the codes detected are between the interval P1610 to P1615 and others.>> GO TO 4.
3. CHECK SECURITY INDICATOR FUNCTION
Check that security indicator for lighting up fulfill the two conditions below.
Security indicator lights off when ignition switch is ON position.
Security indicator blinks when ignition switch is in any position except ON.
Lighting up condition is normal.>>Inspection END.
Lighting up condition is malfunctioning.>>Perform security indicator Inspection. Refer to BL-163, "
Diagnostic
Procedure 5" .
4. TROUBLE DIAGNOSIS
Perform by priority the trouble diagnosis for the codes which are not included in the interval P1610 to P1615.
Is DTC detected?
No malfunction>>Inspection END.
If the codes detected are between the interval P1610 to P1615.>>BL-154, "
NVIS (NATS) SELF-DIAGNOS-
TIC RESULTS ITEM CHART".
ID DISCORD, IMM-ECM
[P1611]NATS MAL-
FUNCTION
P1611The result of ID verification between BCM and ECM is
NG. System initialization is required.Refer to
BL-161, "Diagnos-
tic Proce-
dure 4" .
LOCK MODE
[P1610]NATS MAL-
FUNCTION
P1610When the starting operation is carried out five or more
times consecutively under the following conditions, NVIS
(NATS) will shift the mode to one which prevents the
engine from being started.
Unregistered ignition key is used.
BCM or ECM’s malfunctioning.Refer to
BL-165,
"Diagnos-
tic Proce-
dure 6" .
DON'T ERASE BEFORE CHECK-
ING ENG DIAG—All engine trouble codes except NVIS (NATS) trouble
code has been detected in ECM.Refer to
BL-155,
"Work
Flow" . Detected items
[NVIS (NATS) program card screen
terms]P No. Code
(Self-diagnostic
result of
“ENGINE”)Malfunction is detected when.....Reference
page
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BL-156
NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS)
Revision: 2006 November2007 350Z
Trouble DiagnosesNIS0003J
SYMPTOM MATRIX CHART 1
Self-diagnosis related item
SYMPTOMDisplayed “SELF-DIAG
RESULTS” on CON-
SULT-III screen.DIAGNOSTIC PROCE-
DURE
(Reference page)SYSTEM
(Malfunctioning part or
mode)REFERENCE PART NO.
OF ILLUSTRATION ON
SYSTEM DIAGRAM
Security indicator
lighting up*
Engine cannot be
startedCHAIN OF ECM-IMMU
[P1612]PROCEDURE 1
(BL-158
)In rare case, “CHAIN OF
ECM-IMMU” might be
stored during key regis-
tration procedure, even if
the system is not mal-
functioning.—
Open circuit in battery
voltage line of BCM cir-
cuitC1
Open circuit in ignition
line of BCM circuitC2
Open circuit in ground
line of BCM circuitC3
Open or short circuit
between BCM and ECM
communication lineC4
ECM B
BCM A
DIFFERENCE OF KEY
[P1615]PROCEDURE 2
(BL-159
)Unregistered key D
BCM A
CHAIN OF IMMU-KEY
[P1614]PROCEDURE 3
(BL-160
)Malfunction of key ID
chipE5
Communication line
between ANT/ AMP and
BCM:
Open circuit or short cir-
cuit of battery voltage
line or ground lineE1
E2
Open circuit in power
source line of ANT/ AMP
circuitE3
Open circuit in ground
line of ANT/ AMP circuitE4
NATS antenna amp. E6
BCM A
ID DISCORD, IMM-ECM
[P1611]PROCEDURE 4
(BL-161
)System initialization has
not yet been completed.F
ECM B