fuel NISSAN 350Z 2007 Z33 Body, Lock And Security System Workshop Manual

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BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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BODY, LOCK & SECURITY SYSTEM
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions for Battery Service ................................ 5
Precautions for Work ................................................ 5
PREPARATION ........................................................... 6
Special Service Tools ............................................... 6
Commercial Service Tools ........................................ 6
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 7
Work Flow ................................................................ 7
CUSTOMER INTERVIEW ..................................... 7
DUPLICATE THE NOISE AND TEST DRIVE ....... 8
CHECK RELATED SERVICE BULLETINS ........... 8
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 8
REPAIR THE CAUSE ........................................... 8
CONFIRM THE REPAIR ....................................... 9
Generic Squeak and Rattle Troubleshooting ........... 9
INSTRUMENT PANEL .......................................... 9
CENTER CONSOLE ............................................. 9
DOORS ................................................................. 9
TRUNK ................................................................ 10
SUNROOF/HEADLINING ................................... 10
SEATS ................................................................. 10
UNDERHOOD ..................................................... 10
Diagnostic Worksheet ............................................. 11
HOOD ....................................................................... 13
Fitting Adjustment .................................................. 13
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT .................................................... 13
FRONT END HEIGHT ADJUSTMENT ............... 13
SURFACE HEIGHT ADJUSTMENT ................... 14
Removal and Installation of Hood Assembly .......... 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15
Removal and Installation of Hood Lock Control ..... 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 17
Hood Lock Control Inspection ................................ 17RADIATOR CORE SUPPORT .................................. 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 20
POWER DOOR LOCK SYSTEM .............................. 21
Component Parts and Harness Connector Location ... 21
FOR COUPE ....................................................... 21
FOR ROADSTER ................................................ 22
System Description ................................................. 23
POWER WINDOW SERIAL LINK ....................... 24
OUTLINE ............................................................. 24
Schematic ............................................................... 25
Wiring Diagram — D/LOCK — /For Coupe ............ 26
Wiring Diagram — D/LOCK — /For Roadster ........ 31
Terminals and Reference Value for BCM ............... 34
Terminal and Reference Value for Power Window
Main Switch ............................................................ 34
Work Flow ............................................................... 35
CONSULT-III Function (BCM) ................................ 35
WORK SUPPORT ............................................... 35
DATA MONITOR ................................................. 35
ACTIVE TEST ..................................................... 35
Trouble Diagnoses Symptom Chart ....................... 36
Check Power Supply and Ground Circuit of BCM ... 37
CHECK FUSE ..................................................... 37
Check Door Switch ................................................. 38
Check Key Switch (insert) ...................................... 40
Check Door Lock and Unlock Switch ..................... 42
Check Driver Side Door Lock Actuator ................... 45
Check Passenger Side Door Lock Actuator ........... 46
Check Door Key Cylinder Switch ............................ 47
Check Back Door Opener Switch ........................... 48
Check Back Door Opener Actuator ........................ 50
FUEL FILLER LID OPENER ..................................... 52
System Description/For RoadSter .......................... 52
FUEL LID OPEN OPERATION ............................ 52
FUEL LID OPENER CANCEL OPERATION ....... 52
Wiring Diagram — F/LID — /For Coupe ................. 53
Wiring Diagram — F/LID — / For Roadster ............ 54
CONSULT-III Function (BCM)/For Roadster .......... 55

BL-2Revision: 2006 November2007 350Z DATA MONITOR .................................................. 55
ACTIVE TEST ..................................................... 55
Terminals and Reference Value for BCM/For Road-
ster .......................................................................... 56
Trouble Diagnosis/For Roadster ............................. 56
FUEL LID DOSE NOT OPEN WITH FUEL LID
OPENER SWITCH .............................................. 56
REMOTE KEYLESS ENTRY SYSTEM ..................... 59
Component Parts and Harness Connector Location ... 59
FOR COUPE ....................................................... 59
FOR ROADSTER ................................................ 60
System Description ................................................. 61
INPUTS ............................................................... 61
OPERATION PROCEDURE ................................ 62
CAN Communication System Description .............. 63
CAN Communication Unit ....................................... 63
Schematic ............................................................... 64
Wiring Diagram — KEYLES — /For Coupe ............ 65
Wiring Diagram — KEYLES — /For Roadster ........ 68
Terminals and Reference Value for BCM ................ 71
Terminals and Reference Value for IPDM E/R ........ 72
CONSULT-III Function (BCM) ................................. 72
CONSULT-III Application Items for BCM ................ 73
“MULTI REMOTE CONTENT” ............................. 73
CONSULT-III Application Items for IPDM E/R ........ 74
DATA MONITOR .................................................. 74
ACTIVE TEST ..................................................... 74
Work Flow ............................................................... 75
Trouble Diagnosis Chart by Symptom .................... 75
Check Key Fob Battery and Function ..................... 77
Check ACC Switch ................................................. 78
Check Door Switch ................................................. 79
DRIVER SIDE DOOR SWITCH AND PASSEN-
GER SIDE DOOR SWITCH CHECK ................... 79
CHECK BACK DOOR SWITCH /FOR COUPE ... 81
Check Trunk Lid Lock Assembly (Trunk Room Lamp
Switch) / For Roadster ............................................ 83
Check Key Switch ................................................... 84
Check IPDM E/R Operation .................................... 85
Check Remote Keyless Entry Receiver .................. 85
Check Horn Function .............................................. 88
Check Headlamp Alarm .......................................... 88
Check Interior Lamp Operation .............................. 88
ID Code Entry Procedure ....................................... 89
KEY FOB ID SETUP WITH CONSULT-III ........... 89
KEY FOB ID SETUP WITHOUT CONSULT-III .... 90
Key Fob Battery Replacement ................................ 91
Removal and Installation of Remote Keyless Entry
Receiver ................................................................. 92
REMOVAL ........................................................... 92
INSTALLATION .................................................... 92
DOOR ........................................................................ 93
Fitting Adjustment ................................................... 93
COUPE ................................................................ 93
DOOR .................................................................. 93
STRIKER ADJUSTMENT .................................... 93
ROADSTER ......................................................... 94
DOOR .................................................................. 94
STRIKER ADJUSTMENT .................................... 94DOVE TAIL FEMALE ADJUSTMENT (ROAD-
STER) .................................................................. 95
Removal and Installation ......................................... 95
REMOVAL ............................................................ 95
INSTALLATION .................................................... 96
Removal and Installation of Dove Tail Male &
Female (Roadster) .................................................. 96
REMOVAL ............................................................ 96
INSTALLATION .................................................... 96
Door Weatherstrip ................................................... 97
REMOVAL ............................................................ 97
INSTALLATION .................................................... 97
DOOR LOCK ............................................................. 98
Component Structure .............................................. 98
Inspection and Adjustment ...................................... 98
EXTERIOR HANDLE ROD ADJUSTMENT ......... 98
Removal and Installation ......................................... 98
REMOVAL ............................................................ 98
INSTALLATION .................................................... 99
Disassembly and Assembly .................................... 99
DISASSEMBLY .................................................... 99
ASSEMBLY .......................................................... 99
BACK DOOR ...........................................................100
Fitting Adjustment .................................................100
VERTICAL/LATERAL CLEARANCE ADJUST-
MENT .................................................................100
Back Door Assembly .............................................100
REMOVAL ..........................................................100
INSTALLATION ..................................................101
INSPECTION .....................................................101
Removal and Installation of Back Door Striker ......101
REMOVAL ..........................................................101
INSTALLATION ..................................................102
Removal and Installation of Back Door Stay .........102
REMOVAL ..........................................................102
INSTALLATION ..................................................102
Removal and Installation of Back Door Weatherstrip .103
REMOVAL ..........................................................103
INSTALLATION ..................................................103
BACK DOOR LOCK ................................................104
Removal and Installation of Back Door Lock & Back
Door Opener Actuator ...........................................104
REMOVAL ..........................................................104
INSTALLATION ..................................................104
INSPECTION .....................................................104
Removal and Installation of Back Door Opener
Switch (External) ...................................................105
REMOVAL ..........................................................105
INSTALLATION ..................................................105
Removal and Installation of Back Door Emergency
Opener Cable ........................................................106
REMOVAL ..........................................................106
INSTALLATION ..................................................106
TRUNK LID ..............................................................107
Fitting Adjustment .................................................107
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT ...................................................107
SURFACE HEIGHT ADJUSTMENT ..................107
Removal and Installation of Trunk Lid Assembly ..108

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FUEL FILLER LID OPENER
Revision: 2006 November2007 350Z
FUEL FILLER LID OPENERPFP:78820
System Description/For RoadSterNIS0000Y
Power is supplied at all times

through 40A fusible link (letter F , located in the fuse and fusible link box)

to BCM terminal 55,

through 10A fuse [No.18, located in the fuse block (J/B)]

to BCM terminal 42.
When ignition switch ACC or ON position, power is supplied

through 10A fuse [No. 6, located in the fuse block (J/B)]

to BCM terminal 11.
Ground is supplied

to BCM terminal 52

through body grounds M30 and M66.
FUEL LID OPEN OPERATION
When fuel lid opener switch is ON (pushed), ground is supplied

to BCM terminal 58

through fuel lid opener switch terminals 1 and 2, and

through body grounds M30 and M66.
And power is supplied

to BCM terminal 70

through fuel lid opener actuator terminals 1 and 2, and

through body grounds B5, B6, and T14.
Then fuel lid opener actuator opens fuel lid.
FUEL LID OPENER CANCEL OPERATION
Fuel lid cannot open when vehicle condition is in arm or alarm phase.

FUEL FILLER LID OPENER
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Wiring Diagram — F/LID — /For CoupeNIS0000Z
TIWT1574E

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FUEL FILLER LID OPENER
Revision: 2006 November2007 350Z
Wiring Diagram — F/LID — / For RoadsterNIS00010
TIWT1575E

FUEL FILLER LID OPENER
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CONSULT-III Function (BCM)/For RoadsterNIS00011
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
DATA MONITOR
ACTIVE TEST
BCM diagnosis
partInspection item, self-diagnosis
modeContent
Fuel lidData monitor Displays BCM input data on real-time basis.
Active test Sends drive signals to fuel lid opener actuator to perform operation check.
Monitor item “operation” Content
F/LID OPN SW Indicates [ON/OFF] condition of fuel lid opener switch.
Test item Content
FUEL LID OPENThis test is able to check fuel lid opener actuator unlock operation. This actuator unlocks when “ON” on
CONSULT-III screen is touched.

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FUEL FILLER LID OPENER
Revision: 2006 November2007 350Z
Terminals and Reference Value for BCM/For RoadsterNIS00012
Trouble Diagnosis/For RoadsterNIS00013
FUEL LID DOSE NOT OPEN WITH FUEL LID OPENER SWITCH
1. VEHICLE CONDITION
Check vehicle security system.
Ye s o r N o
Yes >> Cancel arm phase or alarm phase condition.
No >> GO TO 2.
2. CHECK FUEL LID OPEN INPUT SIGNAL
With CONSULT-III
Check door switches (“F/LID OPN SW”) in “DATA MONITOR” mode with CONSULT-III.
Without CONSULT-III
1. Turn ignition switch OFF.
2. Check voltage between BCM and ground.
OK or NG
OK >> GO TO 3.
NG >> GO TO 6.
Termi-
nalWire
colorItemSignal
Input/
OutputConditionVoltage [V]
(Approx.)
11 LG Ignition switch (ACC) Input Ignition switch (ACC or ON) Battery voltage
39 L CAN-H Input — —
40 P CAN-L Input — —
42 GY Power source (Fuse) Input — Battery voltage
52 B Ground — — 0
55 R Power source (Fusible link) Input — Battery voltage
58 Y/B Fuel lid opener switch InputFuel lid opener switch is ON 0
Fuel lid opener switch is OFF Battery voltage
70 W/LFuel lid opener release
output signalOutputFuel lid opener switch is ON 0
Fuel lid opener switch is OFFBattery voltage
(For 0.5s)
Arm phase or alarm phase?
Monitor item Condition
F/LID OPN SWOPEN : ON
CLOSE : OFF
ConnectorTerminal
(Wire color)
ConditionVoltage [V]
(Approx.)
(+) (–)
B83 58 (Y/B) GroundFuel lid opener switch ON 0
Fuel lid opener switch OFF Battery voltage
PIIB1259E

FUEL FILLER LID OPENER
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3. CHECK FUEL LID OPEN OUTPUT SIGNAL
Check voltage between BCM connector and ground.
OK or NG
OK >> GO TO 4.
NG >> Replace BCM. Refer to BCS-17, "
Removal and Installation of BCM" .
4. CHECK FUEL LID OPENER ACTUATOR CIRCUIT
1. Disconnect BCM connector and fuel lid opener actuator connector.
2. Check continuity between BCM harness connector B83 terminal
70 and fuel lid opener actuator harness connector T19 terminal
1.
3. Check continuity between fuel lid opener actuator harness con-
nector T19 terminal 1 and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5. CHECK FUEL LID OPENER ACTUATOR GROUND CIRCUIT
Check continuity between fuel lid opener actuator harness connector
T19 terminal 2 and ground.
OK or NG
OK >> Replace fuel lid opener actuator.
NG >> Repair harness or connector.
ConnectorTerminal
(Wire color)
ConditionVoltage [V]
(Approx.)
(+) (–)
B83 70 (W/L) GroundFuel lid opener switch
ONBattery voltage
(for 0.5s)
Fuel lid opener switch
OFF0
PIIB1264E
70 (W/L) - 1 (W/L) : Continuity should exist.
1 (W/L) - ground : Continuity should not exist.
PIIB1265E
2 (B) - ground : Continuity should exist.
PIIA8090E

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FUEL FILLER LID OPENER
Revision: 2006 November2007 350Z
6. CHECK FUEL LID OPENER SWITCH
1. Disconnect fuel lid opener switch
2. Check continuity between fuel lid opener switch harness con-
nector M13 terminals 1 and 2.
OK or NG
OK >> GO TO 7.
NG >> Replace fuel lid opener switch.
7. CHECK FUEL LID OPENER SWITCH CIRCUIT
1. Disconnect BCM connector.
2. Check continuity between BCM harness connector B83 terminal
58 and fuel lid opener switch harness connector M13 terminal 1.
3. Check continuity between BCM harness connector B83 terminal
58 (Y/B) and ground.
OK or NG
OK >> GO TO 8.
NG >> Repair harness or connector.
8. CHECK FUEL LID OPENERE SWITCH GROUND CIRCUIT
Check continuity between fuel lid opener switch harness connector
M13 terminal 2 and ground.
OK or NG
OK >> Replace fuel lid opener switch.
NG >> Repair harness or connector.
Connec-
torTerminalsFuel lid opener switch
conditionContinuity
M13 1 2ON (Pushed) Yes
OFF (Released) No
PIIA8091E
58 (Y/B) - 1 (L/R) : Continuity should exist.
58 (Y/B) - ground : Continuity should not exist.
PIIB3792E
2 (B) - ground : Continuity should exist.
PIIA8093E

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BODY REPAIR
Revision: 2006 November2007 350Z
BODY REPAIRPFP:60100
Body Exterior Paint Color (Coupe)NIS0003T
2S: Solid + Clear, M: Metallic, 2P: 2-Coat pearl, 3P: 3-Coat pearl, CPM: Clear pearl metallic, RP: Multi flex color
SIIA1975E
ComponentColor code BA17 BAX6 BB17 BG41 BK23 BL40 BQX1 BWV2
Description Orange Red Blue Black SilverRed
PurpleWhite Silver
Paint type 2P 2S CPM 2P M RP 3P M
Hard clear coat - X X X - X - -
1Bumper
fasciaBody color BA17 BAX6 BB17 BG41 BK23 BL40 BQX1 BWV2
2Front
pillar
finisherBody color BA17 BAX6 BB17 BG41 BK23 BL40 BQX1 BWV2
3Door
outside
mirrorCase Body color BA17 BAX6 BB17 BG41 BK23 BL40 BQX1 BWV2
Base Body color BA17 BAX6 BB17 BG41 BK23 BL40 BQX1 BWV2
4Center
mud-
guardBody color BA17 BAX6 BB17 BG41 BK23 BL40 BQX1 BWV2
5Door
sash BlackGROSS
88GROSS
88GROSS
88GROSS
88GROSS
88GROSS
88GROSS
88GROSS
88
6Door
outside
handle
and
escutch
eonVelour chromium-
plateCr2p Cr2p Cr2p Cr2p Cr2p Cr2p Cr2p Cr2p
7Fuel
filler lidBody color BA17 BAX6 BB17 BG41 BK23 BL40 BQX1 BWV2