brake sensor NISSAN 350Z 2007 Z33 Brake Control System Workshop Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2007, Model line: 350Z, Model: NISSAN 350Z 2007 Z33Pages: 134, PDF Size: 3.81 MB
Page 1 of 134
BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION BRC
A
B
BRC
Revision: 2006 November2007 350Z
BRAKE CONTROL SYSTEM
ABS
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for Battery Service ................................ 4
Precautions for Brake System .................................. 4
Precautions for Brake Control .................................. 4
PREPARATION ........................................................... 6
Special Service Tools ............................................... 6
Commercial Service Tools ........................................ 6
SYSTEM DESCRIPTION ............................................ 7
System Diagram ....................................................... 7
ABS Function ........................................................... 7
EBD Function ........................................................... 7
Hydraulic Circuit Diagram ........................................ 8
CAN Communication ................................................ 8
SYSTEM DESCRIPTION ...................................... 8
TROUBLE DIAGNOSIS .............................................. 9
Fail-Safe Function .................................................... 9
ABS, EBD SYSTEM .............................................. 9
How to Proceed with Diagnosis ............................... 9
BASIC CONCEPT ................................................. 9
DIAGNOSIS FLOWCHART ................................ 10
ASKING COMPLAINTS ....................................... 11
EXAMPLE OF DIAGNOSIS SHEET .................... 11
Component Parts Location ..................................... 12
Schematic .............................................................. 13
Wiring Diagram — ABS — ..................................... 14
Control Unit Input/Output Signal Standard ............. 18
REFERENCE VALUE FROM CONSULT-III ........ 18
CONSULT- II Functions (ABS) ............................... 19
CONSULT-III MAIN FUNCTION .......................... 19
Self-Diagnosis ........................................................ 19
OPERATION PROCEDURE ............................... 19
HOW TO ERASE SELF-DIAGNOSIS RESULTS ... 19
DISPLAY ITEM LIST ........................................... 20
Data Monitor ........................................................... 21
DISPLAY ITEM LIST ........................................... 21Active Test .............................................................. 22
TEST ITEM .......................................................... 22
Correct and Quick Diagnosis .................................. 23
DIAGNOSIS PRECAUTIONS ............................. 23
ABS WARNING LAMP ON/OFF TIMING ............ 23
Basic Inspection ..................................................... 23
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE
PADS INSPECTION ............................................ 23
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION ............................. 24
ABS WARNING LAMP INSPECTION ................. 24
TROUBLE DIAGNOSIS FOR SYSTEM .................... 25
Wheel Sensor System ............................................ 25
INSPECTION PROCEDURE .............................. 25
ABS Actuator and Electric Unit (Control Unit) ........ 27
INSPECTION PROCEDURE .............................. 27
ABS Actuator and Electric Unit (Control Unit) Power
and Ground Systems .............................................. 27
INSPECTION PROCEDURE .............................. 27
ABS Actuator Relay or ABS Motor Relay Power Sys-
tem .......................................................................... 29
INSPECTION PROCEDURE .............................. 29
Stop Lamp Switch System ...................................... 30
INSPECTION PROCEDURE .............................. 30
ABS Actuator and Electric Unit (Control Unit) 2 ..... 31
INSPECTION PROCEDURE .............................. 31
CAN Communication System ................................. 31
INSPECTION PROCEDURE .............................. 31
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 32
Excessive ABS Function Operation Frequency ...... 32
Unexpected Pedal Reaction ................................... 32
The Braking Distance is Long ................................. 33
The ABS Function Does Not Operate .................... 33
Pedal Vibration or ABS Operation Sound Occurs ... 33
WHEEL SENSORS ................................................... 34
Removal and Installation ........................................ 34
COMPONENTS ................................................... 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 34
Page 2 of 134
BRC-2Revision: 2006 November2007 350Z SENSOR ROTOR ...................................................... 35
Removal and Installation ........................................ 35
REMOVAL ........................................................... 35
INSTALLATION .................................................... 35
ABS ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) ........................................................................... 36
Removal and Installation ........................................ 36
COMPONENTS ................................................... 36
TCS/ABS
PRECAUTIONS ......................................................... 37
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................. 37
Precautions for Battery Service .............................. 37
Precautions for Brake System ................................ 37
Precautions for Brake Control ................................ 37
PREPARATION ......................................................... 39
Special Service Tools ............................................. 39
Commercial Service Tools ...................................... 39
SYSTEM DESCRIPTION .......................................... 40
System Diagram ..................................................... 40
TCS Function .......................................................... 40
ABS Function .......................................................... 40
EBD Function ......................................................... 40
Hydraulic Circuit Diagram ....................................... 41
CAN Communication .............................................. 41
SYSTEM DESCRIPTION .................................... 41
TROUBLE DIAGNOSIS ............................................ 42
Fail-Safe Function .................................................. 42
TCS SYSTEM ...................................................... 42
ABS, EBD SYSTEM ............................................ 42
How to Proceed with Diagnosis .............................. 42
BASIC CONCEPT ............................................... 42
DIAGNOSIS FLOWCHART ................................. 43
ASKING COMPLAINTS ....................................... 44
EXAMPLE OF DIAGNOSIS SHEET .................... 44
Component Parts Location ..................................... 45
Schematic ............................................................... 46
Wiring Diagram — TCS — ..................................... 47
Control Unit Input/Output Signal Standard .............. 51
REFERENCE VALUE FROM CONSULT-III ........ 51
CONSULT- II Functions (ABS) ................................ 52
CONSULT-III MAIN FUNCTION .......................... 52
Self-diagnosis ......................................................... 53
OPERATION PROCEDURE ................................ 53
HOW TO ERASE SELF-DIAGNOSIS RESULTS ... 53
DISPLAY ITEM LIST ........................................... 53
Data Monitor ........................................................... 55
DISPLAY ITEM LIST ........................................... 55
Active Test .............................................................. 57
TEST ITEM .......................................................... 57
Correct and Quick Diagnosis .................................. 57
DIAGNOSIS PRECAUTIONS .............................. 57
ABS WARNING LAMP, TCS OFF INDICATOR
LAMP AND SLIP INDICATOR LAMP ON/OFF TIMING ................................................................ 59
Basic Inspection ...................................................... 59
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE
PADS INSPECTION ............................................ 59
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION ............................. 59
ABS WARNING LAMP, TCS OFF INDICATOR
LAMP, SLIP INDICATOR LAMP INSPECTION .... 60
TROUBLE DIAGNOSIS FOR SYSTEM .................... 61
Wheel Sensor System ............................................ 61
INSPECTION PROCEDURE ............................... 61
Engine System ........................................................ 63
INSPECTION PROCEDURE ............................... 63
ABS Actuator and Electric Unit (Control Unit) ......... 63
INSPECTION PROCEDURE ............................... 63
ABS Actuator and Electric Unit (Control Unit) Power
and Ground Systems .............................................. 64
INSPECTION PROCEDURE ............................... 64
ABS Actuator Relay or ABS Motor Relay Power Sys-
tem .......................................................................... 65
INSPECTION PROCEDURE ............................... 65
Stop Lamp Switch System ...................................... 66
INSPECTION PROCEDURE ............................... 66
ABS Actuator and Electric Unit (Control Unit) 2 ...... 67
INSPECTION PROCEDURE ............................... 67
CAN Communication System ................................. 67
INSPECTION PROCEDURE ............................... 67
Component Inspection ............................................ 68
TCS OFF SWITCH .............................................. 68
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 69
Excessive ABS Function Operation Frequency ...... 69
Unexpected Pedal Reaction ................................... 70
The Braking Distance Is Long ................................. 70
The ABS Function Does Not Operate ..................... 70
Pedal Vibration or ABS Operation Sound Occurs ... 71
The Vehicle Jerks Around During TCS/ABS Control ... 71
WHEEL SENSORS ................................................... 73
Removal and Installation ......................................... 73
COMPONENTS ................................................... 73
REMOVAL ............................................................ 73
INSTALLATION .................................................... 73
SENSOR ROTOR ...................................................... 74
Removal and Installation ......................................... 74
REMOVAL ............................................................ 74
INSTALLATION .................................................... 74
ABS ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) ........................................................................... 75
Removal and Installation ......................................... 75
COMPONENTS ................................................... 75
VDC/TCS/ABS
PRECAUTIONS ......................................................... 76
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................. 76
Precautions for Battery Service .............................. 76
Precautions for Brake System ................................ 76
Precautions for Brake Control ................................. 77
Page 3 of 134
BRC-3
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BRC
Revision: 2006 November2007 350Z PREPARATION ......................................................... 78
Special Service Tools ............................................. 78
Commercial Service Tools ...................................... 78
ON-VEHICLE SERVICE ........................................... 79
Adjustment of Steering Angle Sensor Neutral Posi-
tion ......................................................................... 79
SYSTEM DESCRIPTION .......................................... 80
System Diagram ..................................................... 80
VDC Function ......................................................... 80
TCS Function ......................................................... 80
ABS Function ......................................................... 81
EBD Function ......................................................... 81
Hydraulic Circuit Diagram ...................................... 81
CAN Communication .............................................. 81
SYSTEM DESCRIPTION .................................... 81
TROUBLE DIAGNOSIS ............................................ 82
Fail-Safe Function .................................................. 82
VDC/TCS SYSTEM ............................................. 82
ABS, EBD SYSTEM ............................................ 82
How to Proceed With Diagnosis ............................. 82
BASIC CONCEPT ............................................... 82
DIAGNOSIS FLOWCHART ................................ 83
ASKING COMPLAINTS ...................................... 84
EXAMPLE OF DIAGNOSIS SHEET ................... 84
Component Parts Location ..................................... 85
Schematic .............................................................. 86
Wiring Diagram — VDC — ..................................... 87
Control Unit Input/Output Signal Standard ............. 94
REFERENCE VALUE FROM CONSULT-III ........ 94
CONSULT-III Functions (ABS) ............................... 96
CONSULT-III MAIN FUNCTION .......................... 96
Self-Diagnosis ........................................................ 96
OPERATION PROCEDURE ............................... 96
HOW TO ERASE SELF-DIAGNOSIS RESULTS ... 96
DISPLAY ITEM LIST ........................................... 97
Data Monitor ........................................................... 99
DISPLAY ITEM LIST ........................................... 99
Active Test ............................................................ 101
TEST ITEM ....................................................... 101
Correct and Quick Diagnosis ............................... 101
DIAGNOSIS PRECAUTIONS ........................... 101
ABS WARNING LAMP, VDC OFF INDICATOR
LAMP, SLIP INDICATOR LAMP AND BRAKE
WARNING LAMP ON/OFF TIMING .................. 103
Basic Inspection ................................................... 103
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE
PADS INSPECTION .......................................... 103
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION .......................... 103
ABS WARNING LAMP, VDC OFF INDICATOR
LAMP, SLIP INDICATOR LAMP INSPECTION . 103
TROUBLE DIAGNOSIS FOR SYSTEM ................. 105
Wheel Sensor System .......................................... 105
INSPECTION PROCEDURE ............................ 105
Engine System ..................................................... 107
INSPECTION PROCEDURE ............................ 107
VDC/TCS/ABS Control Unit 1 .............................. 107
INSPECTION PROCEDURE ............................ 107Pressure Sensor System ......................................108
INSPECTION PROCEDURE ............................108
Steering Angle Sensor System .............................110
INSPECTION PROCEDURE ............................110
Yaw Rate/Side G Sensor System ..........................111
INSPECTION PROCEDURE .............................111
Solenoid and VDC Change-Over Valve System ...113
INSPECTION PROCEDURE ............................113
ABS Motor and Motor Relay System ....................116
INSPECTION PROCEDURE ............................116
Actuator Relay System .........................................118
INSPECTION PROCEDURE ............................118
Stop Lamp Switch System ....................................119
INSPECTION PROCEDURE ............................119
VDC/TCS/ABS Control Unit Power and Ground
Systems ................................................................120
INSPECTION PROCEDURE ............................120
VDC/TCS/ABS Control Unit 2 ...............................121
INSPECTION PROCEDURE ............................121
Brake Fluid Level Switch System .........................121
INSPECTION PROCEDURE ............................121
CAN Communication System ...............................122
INSPECTION PROCEDURE ............................122
Component Inspection ..........................................122
VDC OFF SWITCH ...........................................122
ABS MOTOR RELAY AND ACTUATOR RELAY .123
VDC/TCS/ABS ACTUATOR ..............................123
TROUBLE DIAGNOSIS FOR SYMPTOMS ............124
Excessive ABS Function Operation Frequency ....124
Unexpected Pedal Reaction .................................124
The Braking Distance Is Long ..............................125
The ABS Function Does Not Operate ..................125
Pedal Vibration or ABS Operation Sound Occurs .125
Vehicle Jerks During VDC/TCS/ABS Control .......126
WHEEL SENSORS .................................................128
Removal and Installation ......................................128
COMPONENTS .................................................128
REMOVAL .........................................................128
INSTALLATION .................................................128
VDC/TCS/ABS CONTROL UNIT ............................129
Removal and Installation ......................................129
REMOVAL .........................................................129
INSTALLATION .................................................129
SENSOR ROTOR ...................................................130
Removal and Installation ......................................130
REMOVAL .........................................................130
INSTALLATION .................................................130
VDC/TCS/ABS ACTUATOR ...................................131
Removal and Installation ......................................131
COMPONENTS .................................................131
G SENSOR ..............................................................132
Removal and Installation ......................................132
REMOVAL .........................................................132
INSTALLATION .................................................132
STEERING ANGLE SENSOR ................................133
Removal and Installation ......................................133
REMOVAL .........................................................133
INSTALLATION .................................................133
Page 6 of 134
BRC-6
[ABS]
PREPARATION
Revision: 2006 November2007 350Z
PREPARATIONPFP:00002
Special Service ToolsNFS0001Q
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNFS0001R
Tool number
(Kent-Moore No.)
Tool nameDescription
ST30720000
(J-25405)
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
Installation rear sensor rotor ST27863000
( — )
Drift
a: 74.5 mm (2.933 in) dia.
b: 62.5 mm (2.461 in) dia.
KV40104710
( — )
Drift
a: 76.3 mm (3.004 in) dia.
b: 67.9 mm (2.673 in) dia.
ZZA0701D
ZZA0832D
ZZA0832D
Tool nameDescription
1. Flare nut crowfoot
a: 10 mm (0.39 in) / 12 mm (0.47 in)
2. Torque wrenchInstalling brake tube
S-NT360
Page 18 of 134
BRC-18
[ABS]
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
Control Unit Input/Output Signal StandardNFS00022
REFERENCE VALUE FROM CONSULT-III
CAUTION:
The display shows the control unit calculation data, so a normal value might be displayed even in the
event the output circuit (harness) is open or short - circuited.
Note 1: Confirm tire pressure is normal.
Note 2: Serves as EBD warning lamp.
Note 3: ON/OFF timing of ABS warning lamp
ON: For approximately 1 second after the ignition switch is turned on or when an error is detected.
OFF: Approximately 1 second after the ignition switch is turned on (when system is normal).Monitor item Display ContentData monitor
ConditionReference values for normal
operation
WHEEL SENSORWheel speed calculated using
signals from all four wheel sen-
sorsVehicle stopped 0 km/h (0 MPH)
While driving (Note 1)Nearly matches the speed-
ometer display
(± 10% or less)
IN ABS S/V
OUT ABS S/VOperation status of all solenoidsWhen the actuator solenoid operates or
during a fail-safeON
When the actuator relay operates and
the actuator solenoid does not operateOFF
EBD WARN LAMPBrake warning lamp on condition
(Note 2)Brake warning lamp ON ON
Brake warning lamp OFF OFF
STOP LAMP SW Brake pedal operationBrake pedal depressed ON
Brake pedal not depressed OFF
MOTOR RELAYMotor and motor relay operation
statusWhen the motor relay and motor are
operatingON
When the motor relay and motor are not
operatingOFF
ACTUATOR RLY Actuator relay operation statusWhen the actuator relay is operating OFF
When the actuator relay is not operat-
ingON
ABS WARN LAMPABS warning lamp on condition
(Note 3)ABS warning lamp ON ON
ABS warning lamp OFF OFF
BATTERY VOLTBattery voltage supplied to ABS
control unitIgnition switch ON 10 - 16V
GEARDetermined gear shift position
from the A/T PNP switch signalDrivingM/T vehicles are always left
in 1.
ENGINE RPM Engine runningWith engine stopped 0 rpm
With engine runningAlmost in accordance with
tachometer display
FAIL SIGNAL Fail signal statusDuring ABS fail-safe
During EBD fail-safeON
Page 19 of 134
TROUBLE DIAGNOSIS
BRC-19
[ABS]
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Revision: 2006 November2007 350Z
CONSULT- II Functions (ABS)NFS00023
CONSULT-III MAIN FUNCTION
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
Self-DiagnosisNFS000HD
OPERATION PROCEDURE
1. Before performing the self-diagnosis, start engine and drive vehicle at 30 km/h (19 MPH) or more for
approximately 1 minute.
HOW TO ERASE SELF-DIAGNOSIS RESULTS
1. After erasing DTC memory, start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately
1 minute as the final inspection, and make sure that the ABS warning lamp and brake warning lamp turn
OFF.
CAUTION:
If memory cannot be erased, perform applicably diagnosis.
When the wheel sensor malfunctions, after inspecting the wheel sensor system, the ABS warning lamp
and brake warning lamp will not turn OFF even when the system is normal unless the vehicle is driving
at approximately 30 km/h (19 MPH) or more for approximately 1 minute.
Brake warning lamp will turn ON in case of parking brake operation (when switch is ON) or of brake
fluid level switch operation (when brake fluid is insufficient).
Diagnostic test mode Function Reference
SELF-DIAG RESULTS Self-diagnostic results can be read and erased quickly.BRC-19, "
Self-Diagnosis"
DATA MONITORInput/Output data in the ABS actuator and electric unit (control unit) can be
read.BRC-21, "Data Monitor"
CAN DIAG SUPPORT
MNTRThe results of transmit/receive diagnosis of communication can be read.LAN-44, "CAN Diagnostic
Support Monitor"
ACTIVE TESTDiagnostic Test Mode in which CONSULT-III drives some actuators apart
from the ABS actuator and electric unit (control unit) and also shifts some
parameters in a specified range.BRC-22, "Active Test"
FUNCTION TESTConducted by CONSULT-III instead of a technician to determine whether
each system is “OK” or “NG”.—
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read. —
Page 21 of 134
TROUBLE DIAGNOSIS
BRC-21
[ABS]
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Revision: 2006 November2007 350Z
Note 1: After completing repairs of the shorted sensor circuit, when ignition switch is turned ON, ABS warning lamp turns on. Check that
ABS warning lamp turns off while driving the vehicle at approximately 30 km/h (19 MPH) or more for approximately 1 minute according
to self-diagnosis procedure. In addition, if wheel sensor 2 is displayed for the wheels, check the wheel sensor circuit and also check the
control unit power voltage.
Note 2: When errors are detected in several systems, including the CAN communication system [U1000], troubleshoot the CAN commu-
nication system.
Data MonitorNFS000HE
DISPLAY ITEM LIST
×: Standard –: Not applicable : Option EMERGENCY BRAKE
[C1153]When the ABS actuator and electric unit (control unit) malfunctions (pressure
increase is too much or too little).BRC-31, "
ABS Actua-
tor and Electric Unit
(Control Unit) 2"
CAN COMM CIRCUIT
[U1000]When ABS actuator and electric unit (control unit) is not transmitting or receiv-
ing CAN communication signal for 2 seconds or more.BRC-31, "CAN Com-
munication System"
(Note 2) Display item Malfunction detecting condition Check item
Item (Unit)SELECT MONITOR ITEM
Remarks
ECM INPUT
SIGNALSMAIN SIGNALSSELECTION
MENU
FR LH SENSOR
[km/h (MPH)]××Wheel speed calculated by front LH wheel sensor sig-
nal is displayed.
FR RH SENSOR
[km/h (MPH)]××Wheel speed calculated by front RH wheel sensor sig-
nal is displayed.
RR LH SENSOR
[km/h (MPH)]××Wheel speed calculated by rear LH wheel sensor signal
is displayed.
RR RH SENSOR
[km/h (MPH)]××Wheel speed calculated by rear RH wheel sensor sig-
nal is displayed.
FR LH IN SOL
(ON/OFF)—×Front left inlet ABS solenoid valve (ON/OFF) status is
displayed.
FR LH OUT SOL
(ON/OFF)—×Front left outlet ABS solenoid valve (ON/OFF) status is
displayed.
RR RH IN SOL
(ON/OFF)—×Rear right inlet ABS solenoid valve (ON/OFF) status is
displayed.
RR RH OUT SOL
(ON/OFF)—×Rear right outlet ABS solenoid valve (ON/OFF) status
is displayed.
FR RH IN SOL
(ON/OFF)—×Front right inlet ABS solenoid valve (ON/OFF) status is
displayed.
FR RH OUT SOL
(ON/OFF)—×Front right outlet ABS solenoid valve (ON/OFF) status
is displayed.
RR LH IN SOL
(ON/OFF)—×Rear left wheel inside ABS solenoid valve (ON/OFF)
status is displayed.
RR LH OUT SOL
(ON/OFF)—×Rear left outlet ABS solenoid valve (ON/OFF) status is
displayed.
EBD WARN LAMP
(ON/OFF)—×Brake warning lamp (ON/OFF) status is displayed.
STOP LAMP SW
(ON/OFF)××Stop lamp switch (ON/OFF) status is displayed.
MOTOR RELAY
(ON/OFF)—×ABS motor relay (ON/OFF) condition is displayed.
ACTUATOR RLY
(ON/OFF)—×ABS actuator relay (ON/OFF) status is displayed.
ABS WARN LAMP
(ON/OFF)—×ABS warning lamp (ON/OFF) status is displayed.
BATTERY VOLT
(V )××The voltage supplied to the ABS control unit is dis-
played.
Page 32 of 134
BRC-32
[ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 November2007 350Z
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Excessive ABS Function Operation FrequencyNFS0002E
1. CHECK START
Check brake force distribution.
OK or NG
OK >> GO TO 2.
NG >> Check brake system.
2. CHECK FRONT AND REAR AXLE
Make sure there is no excessive play in the front and rear axles.
OK or NG
OK >> GO TO 3.
NG >> Repair.
3. CHECK WHEEL SENSOR AND SENSOR ROTOR
Wheel Sensor Inspection
Wheel sensor mount and damage inspection
Sensor rotor mount and damage inspection
Wheel sensor connector connection inspection
Wheel sensor harness inspection
OK or NG
OK >> GO TO 4.
NG >>
Replace wheel sensor or sensor rotor.
Repair harness.
4. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 1 second after the ignition switch is turned on or when driv-
ing.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-19, "
OPERATION PROCEDURE" .
Unexpected Pedal ReactionNFS0002F
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too big?
YES >>Bleed air from the brake piping.
Check brake pedal, brake booster, and master cylinder mount for play, looseness, and brake
system for fluid leaks, etc. If any malfunctions are found, make repairs.
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector, and make sure the braking force is suffi-
cient when the ABS is not operating. After the inspection, reconnect the connector.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "Excessive ABS Func-
tion Operation Frequency" .
NG >> Check brake system.
Page 33 of 134
TROUBLE DIAGNOSIS FOR SYMPTOMS
BRC-33
[ABS]
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Revision: 2006 November2007 350Z
The Braking Distance is LongNFS0002G
CAUTION:
On slippery road surfaces, the stopping distance might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector to deactivate ABS. In this condition, check
stopping distance. After inspection, connect connector.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "Excessive ABS Func-
tion Operation Frequency" .
NG >>
Bleed air from the brake piping.
Check brake system.
The ABS Function Does Not OperateNFS0002H
CAUTION:
The ABS does not operate when the speed is 10 km/h (6 MPH) or less.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 1 second after the ignition switch is turned on or when driv-
ing.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "Excessive ABS Func-
tion Operation Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-19, "
OPERATION PROCEDURE" .
Pedal Vibration or ABS Operation Sound OccursNFS0002I
CAUTION:
Under the following conditions, when brake pedal is lightly depressed (just place a foot on it), ABS is
activated and vibration is felt. However, this is normal.
When shifting gears
When driving on slippery road
During cornering at high speed
When passing over bumps or grooves [50 mm (1.97 in) or more]
When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher]
1. SYMPTOM CHECK 1
Check if pedal vibration or operation sound occurs when the engine is started.
Does the symptom occur?
YES >> GO TO 2.
NO >> Perform self-diagnosis. Refer to BRC-19, "
OPERATION PROCEDURE" .
2. SYMPTOM CHECK 2
Check symptom when electrical component (headlamps, etc.) switches are operated.
Does the symptom occur when the electrical component (head lamp, etc.) switches are operated?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit (or its wir-
ing), and if there is, move it farther away.
NO >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "
Excessive ABS Func-
tion Operation Frequency" .
Page 39 of 134
PREPARATION
BRC-39
[TCS/ABS]
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BRC
Revision: 2006 November2007 350Z
PREPARATIONPFP:00002
Special Service ToolsNFS0002Q
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNFS0002R
Tool number
(Kent-Moore No.)
Tool nameDescription
ST30720000
(J-25405)
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
Installation rear sensor rotor ST27863000
(—)
Drift
a: 74.5 mm (2.933 in) dia.
b: 62.5 mm (2.461 in) dia.
KV40104710
(—)
a: 76.3 mm (3.004 in) dia.
b: 67.9 mm (2.673 in) dia.
ZZA0701D
ZZA0832D
ZZA0832D
Tool nameDescription
1. Flare nut crowfoot
a: 10 mm (0.39 in) / 12mm (0.47 in)
2. Torque wrenchInstalling brake tube
S-NT360