radiator NISSAN 350Z 2007 Z33 Engine Control Workshop Manual

TROUBLE DIAGNOSIS
EC-93
C
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EC
Revision: 2006 November2007 350Z
1 - 6: The numbers refer to the order of inspection.Va l v e
mecha-
nismTiming chain
55555 55 5EM-53
CamshaftEM-72
Intake valve timing controlEM-53
Exhaust valve timing controlEM-53
Intake valve
3EM-89
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-22
, EX-
3Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery
55555 55 5EM-26
, LU-
10 , LU-9
Oil level (Low)/Filthy oilLU-6
Cooling
Radiator/Hose/Radiator filler cap
55555 55 45CO-13,
CO-17
Thermostat 5CO-26
Water pumpCO-23
Water galleryCO-28
Cooling fan 5CO-21
Coolant level (Low)/Contami-
nated coolantCO-10
NVIS (NISSAN Vehicle Immobilizer System —
NATS)11EC-46 or
BL-150
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-242
DTC P0125 ECT SENSOR
Revision: 2006 November2007 350Z
3. CHECK THERMOSTAT OPERATION
When the engine is cold [lower than 70°C (158°F)] condition, grasp lower radiator hose and confirm the engine
coolant does not flow.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace thermostat. Refer to CO-26, "
WATER INLET AND THERMOSTAT ASSEMBLY"
.
4. CHECK INTERMITTENT INCIDENT
Refer to EC-141, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Refer to EC-225, "
Wiring Diagram" .
>>INSPECTION END
Component InspectionNBS00066
ENGINE COOLANT TEMPERATURE SENSOR
1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.

2. If NG, replace engine coolant temperature sensor.
Removal and InstallationNBS00067
ENGINE COOLANT TEMPERATURE SENSOR
Refer to CO-28, "WATER OUTLET AND WATER PIPING" .
PBIB2005E
Engine coolant
temperature°C (°F)Resistance kΩ
20 (68) 2.37 - 2.63
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
SEF012P

EC-544
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 November2007 350Z
Cooling Fan Relay Operation
The ECM controls cooling fan relays in the IPDM E/R through CAN communication line.
COMPONENT DESCRIPTION
Cooling Fan Motor
The cooling fan operates at each speed when the current flows in the cooling fan motor as follows.
CONSULT-III Reference Value in Data Monitor ModeNBS000DF
Specification data are reference values.
On Board Diagnosis LogicNBS000DG
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
Cooling fan speedCooling fan relay
123
Stop OFF OFF OFF
Low ON OFF OFF
High ON ON ON
Cooling fan speedCooling fan motor terminals
(+) (−)
Low14
23
High 1 and 2 3 and 4
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG

Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
COOLING FAN

Engine: After warming up, idle
the engine

Air conditioner switch: OFFEngine coolant temperature is 97°C
(206°F) or lessOFF
Engine coolant temperature is between
98°C (208°F) and 99°C (210°F)LOW
Engine coolant temperature is 100°C
(212°F) or moreHI
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)

Cooling fan does not operate properly (Over-
heat).

Cooling fan system does not operate prop-
erly (Overheat).

Engine coolant was not added to the system
using the proper filling method.

Engine coolant is not within the specified
range.

Harness or connectors
(The cooling fan circuit is open or
shorted.)

Cooling fan

IPDM E/R
(Cooling fan relays)

Radiator hose

Radiator

Radiator cap

Water pump

Thermostat
For more information, refer to EC-555,
"Main 12 Causes of Overheating" .

DTC P1217 ENGINE OVER TEMPERATURE
EC-545
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EC
Revision: 2006 November2007 350Z
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-10, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-7, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-12, "
ANTI-FREEZE COOLANT MIXTURE
RATIO" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckNBS000DH
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-III
1. Check the coolant level in the reservoir tank and radiator.
NOTE:
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-549,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-549,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-III.
5. If the results are NG, go to EC-549, "
Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
NOTE:
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-549,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-549,
"Diagnostic Procedure" .
3. Start engine.
CAUTION:
Be careful not to overheat engine.
4. Turn air conditioner switch ON.
5. Turn blower fan switch ON.
SEF621W
SEF621W

EC-550
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 November2007 350Z
5. CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-III
1. Turn ignition switch OFF.
2. Turn air conditioner switch and blower fan switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
5. Restart engine and make sure that cooling fans-1 and -2 oper-
ate at higher speed than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to EC-
554, "PROCEDURE B" .)
6. CHECK COOLING SYSTEM FOR LEAK
Refer to CO-10, "
LEAK CHECK" .
OK or NG
OK >> GO TO 7.
NG >> Check the following for leak.

Hose

Radiator

Water pump
7. CHECK RADIATOR CAP
Refer to CO-15, "
Checking Radiator Cap" .
OK or NG
OK >> GO TO 8.
NG >> Replace radiator cap.
8. CHECK THERMOSTAT
Refer to CO-26, "
WATER INLET AND THERMOSTAT ASSEMBLY" .
OK or NG
OK >> GO TO 9.
NG >> Replace thermostat
9. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-228, "
Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace engine coolant temperature sensor.
10. CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-555, "
Main 12 Causes of Overheating" .
>>INSPECTION END
MEC475B

DTC P1217 ENGINE OVER TEMPERATURE
EC-555
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Revision: 2006 November2007 350Z
4. CHECK INTERMITTENT INCIDENT
Perform EC-141, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-16, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness or connectors.
Main 12 Causes of OverheatingNBS000DK
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-6, "
OVERHEATING CAUSE ANALYSIS" . Engine Step Inspection item Equipment Standard Reference page
OFF 1

Blocked radiator

Blocked condenser

Blocked radiator grille

Blocked bumper

Visual No blocking —
2

Coolant mixture
Coolant tester 50 - 50% coolant mixtureMA-12
3
Coolant level
Visual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckCO-10
4
Radiator cap
Pressure tester 88 - 127 kPa
(0.90 - 1.30 kg/cm2 , 12.8
- 18.4 psi) (Limit)CO-15
ON*25
Coolant leaks
Visual No leaksCO-10
ON*26
Thermostat
Touch the upper and
lower radiator hosesBoth hoses should be hotCO-26
ON*17
Cooling fan
CONSULT-III Operating See trouble diagnosis for
DTC P1217 (EC-543
).
OFF 8

Combustion gas leak
Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39
Coolant temperature
gauge
Visual Gauge less than 3/4
when driving—

Coolant overflow to
reservoir tank
Visual No overflow during driving
and idlingCO-10
OFF*410
Coolant return from
reservoir tank to radia-
tor
Visual Should be initial level in
reservoir tankCO-10
OFF 11
Cylinder head
Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)EM-89
12
Cylinder block and pis-
tons
Visual No scuffing on cylinder
walls or pistonEM-107