fuel pump NISSAN 350Z 2007 Z33 Engine Control Workshop Manual

EC-7
C
D
E
F
G
H
I
J
K
L
M
ECA
Revision: 2006 November2007 350Z Description ........................................................... 628
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 628
On Board Diagnosis Logic ................................... 628
DTC Confirmation Procedure ............................... 628
Wiring Diagram .................................................... 629
Diagnostic Procedure ........................................... 630
Component Inspection ......................................... 632
DTC P2122, P2123 APP SENSOR ........................ 633
Component Description ........................................ 633
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 633
On Board Diagnosis Logic ................................... 633
DTC Confirmation Procedure ............................... 634
Wiring Diagram .................................................... 635
Diagnostic Procedure ........................................... 637
Component Inspection ......................................... 640
Removal and Installation ...................................... 640
DTC P2127, P2128 APP SENSOR ........................ 641
Component Description ........................................ 641
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 641
On Board Diagnosis Logic ................................... 641
DTC Confirmation Procedure ............................... 642
Wiring Diagram .................................................... 643
Diagnostic Procedure ........................................... 645
Component Inspection ......................................... 648
Removal and Installation ...................................... 649
DTC P2138 APP SENSOR ..................................... 650
Component Description ........................................ 650
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 650
On Board Diagnosis Logic ................................... 650
DTC Confirmation Procedure ............................... 651
Wiring Diagram .................................................... 652
Diagnostic Procedure ........................................... 654
Component Inspection ......................................... 658
Removal and Installation ...................................... 658
DTC P2A00, P2A03 A/F SENSOR 1 ...................... 659
Component Description ........................................ 659
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 659
On Board Diagnosis Logic ................................... 659
DTC Confirmation Procedure ............................... 660
Wiring Diagram .................................................... 661
Diagnostic Procedure ........................................... 665
Removal and Installation ...................................... 670
ASCD BRAKE SWITCH ......................................... 671
Component Description ........................................ 671
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 671
Wiring Diagram .................................................... 672
Diagnostic Procedure ........................................... 675
Component Inspection ......................................... 680ASCD INDICATOR ..................................................681
Component Description ........................................681
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................681
Wiring Diagram .....................................................682
Diagnostic Procedure ...........................................683
ELECTRICAL LOAD SIGNAL ................................684
Description ............................................................684
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................684
Diagnostic Procedure ...........................................684
FUEL INJECTOR ....................................................686
Component Description ........................................686
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................686
Wiring Diagram .....................................................687
Diagnostic Procedure ...........................................688
Component Inspection ..........................................690
Removal and Installation ......................................690
FUEL PUMP ............................................................691
Description ............................................................691
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................691
Wiring Diagram .....................................................692
Diagnostic Procedure ...........................................693
Component Inspection ..........................................697
Removal and Installation ......................................697
IGNITION SIGNAL ..................................................698
Component Description ........................................698
Wiring Diagram .....................................................699
Diagnostic Procedure ...........................................704
Component Inspection ..........................................708
Removal and Installation ......................................709
REFRIGERANT PRESSURE SENSOR ..................710
Component Description ........................................710
Wiring Diagram .....................................................711
Diagnostic Procedure ...........................................712
Removal and Installation ......................................715
MIL AND DATA LINK CONNECTOR ......................716
Wiring Diagram .....................................................716
SERVICE DATA AND SPECIFICATIONS (SDS) ....718
Fuel Pressure .......................................................718
Idle Speed and Ignition Timing .............................718
Calculated Load Value ..........................................718
Mass Air Flow Sensor ...........................................718
Intake Air Temperature Sensor .............................718
Engine Coolant Temperature Sensor ...................718
Air Fuel Ratio (A/F) Sensor 1 Heater ....................718
Heated Oxygen sensor 2 Heater ..........................718
Crankshaft Position Sensor (POS) .......................718
Camshaft Position Sensor (PHASE) ....................718
Throttle Control Motor ...........................................719
Fuel Injector ..........................................................719
Fuel Pump ............................................................719

PRECAUTIONS
EC-21
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2006 November2007 350Z

B1 indicates the bank 1, B2 indicates the bank 2 as shown
in the figure.

Do not operate fuel pump when there is no fuel in lines.

Tighten fuel hose clamps to the specified torque.

Do not depress accelerator pedal when starting.

Immediately after starting, do not rev up engine unneces-
sarily.

Do not rev up engine just prior to shutdown.

When installing C.B. ham radio or a mobile phone, be sure
to observe the following as it may adversely affect elec-
tronic control systems depending on installation location.
–Keep the antenna as far as possible from the electronic
control units.
–Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
–Adjust the antenna and feeder line so that the standing-
wave radio can be kept smaller.
–Be sure to ground the radio to vehicle body.
SEC893C
1 : Fuel level sensor unit and fuel pump
2 : Fuel pressure regulator
3 : Fuel tank temperature sensor
PBIB2707E
SEF709Y
SEF708Y

ENGINE CONTROL SYSTEM
EC-25
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2006 November2007 350Z
Multiport Fuel Injection (MFI) SystemNBS0002I
INPUT/OUTPUT SIGNAL CHART
*1: This sensor is not used to control the engine system under normal conditions.
*2: This signal is sent to the ECM through CAN communication line.
*3: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.


During warm-up

When starting the engine

During acceleration

Hot-engine operation
22.Exhaust valve timing control magnet
retarder23. A/F sensor 1 24. Heated oxygen sensor 2
25. Knock sensor 26. Crankshaft position sensor (POS) 27. Engine oil temperature sensor
28. Knock sensor 29. Three way catalyst 1 30. Three way catalyst 2
31. Three way catalyst 1 32. Three way catalyst 2 33. Muffler
34. EVAP canister vent control valve 35.EVAP control system pressure sen-
sor36. EVAP service port
37.EVAP canister purge volume con-
trol solenoid valve38. EVAP canister 39. Fuel camper
40. Fuel pump 41. Fuel pressure regulator 42. Fuel level sensor
43. Fuel tank temperature sensor 44. Fuel tank 45. Accelerator pedal position sensor
46. Electric throttle control actuator 47. Throttle position sensor 48.Mass air flow sensor (with intake air
temperature sensor)
49. Air cleaner 50. Electric throttle control actuator 51. Throttle position sensor
52.Mass air flow sensor (with intake air
temperature sensor)53. Air cleaner
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Engine speed*
3
Piston position
Fuel injection
& mixture ratio
controlFuel injector Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Park/neutral position (PNP) switch Gear position
Knock sensor Engine knocking condition
Battery
Battery voltage*
3
Power steering pressure sensor Power steering operation
Heated oxygen sensor 2*
1Density of oxygen in exhaust gas
Air conditioner switch
Air conditioner operation*
2
Wheel sensor
Vehicle speed*2

EVAPORATIVE EMISSION SYSTEM
EC-37
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2006 November2007 350Z
EVAP SERVICE PORT
Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leakage in the EVAP system occurs, use a
leak detector to locate the leak.
Removal and InstallationNBS0002R
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
EVAP CANISTER VENT CONTROL VALVE
1. Turn EVAP canister vent control valve counterclockwise.
2. Remove the EVAP canister vent control valve.
Always replace O-ring with a new one.
How to Detect Fuel Vapor LeakageNBS0002S
CAUTION:

Never use compressed air or a high pressure pump.

Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
NOTE:

Do not start engine.

Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
SEF462UA
PBIB1029E
PBIB1030E

ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-39
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2006 November2007 350Z
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionNBS0002T
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:

Put a “CAUTION: FLAMMABLE” sign in workshop.

Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.

Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:

Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-79, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.

Always replace O-ring when the fuel gauge retainer is removed.

Do not kink or twist hose and tube when they are installed.

Do not tighten hose and clamps excessively to avoid damaging hoses.

After installation, run engine and check for fuel leaks at connection.

Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E

EC-42
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2006 November2007 350Z
7. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-42, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
8. CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 9.
NG >> Replace fuel filler tube.
9. CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
OK or NG
OK >> GO TO 10.
NG >> Repair or replace one-way fuel valve with fuel tank.
10. CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows.
When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >>INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve
with fuel tank.
Component InspectionNBS0002V
REFUELING EVAP VAPOR CUT VALVE
With CONSULT-III
1. Remove fuel tank. Refer to FL-10, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other
side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-III.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Put fuel tank upside down.
SEF665U

ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-43
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2006 November2007 350Z
d. Apply vacuum pressure to hose end [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
Without CONSULT-III
1. Remove fuel tank. Refer to FL-10, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
PBIB1035E
PBIB1035E

EC-80
BASIC SERVICE PROCEDURE
Revision: 2006 November2007 350Z
Without CONSULT-III
1. Remove fuel pump fuse (1) located in IPDM E/R (2).
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel pres-
sure cannot be completely released because Z33 models do not have fuel return system.
Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to EC-79, "
FUEL PRESSURE RELEASE" .
2. Install the inline fuel quick disconnected fitting (A) between fuel
damper (1) and fuel injector tube.
3. Connect the fuel pressure gauge (quick connector adapter
hose) (B) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check fuel hoses and fuel tubes for clogging.
If OK, replace “fuel filter and fuel pump assembly”.
If NG, repair or replace.
PBIB2206E
At idling:
Approximately 350 kPa (3.57 kg/cm2 , 51 psi)
PBIB3527E

EC-90
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z

When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when
there is malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected
as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands
the driver to repair the malfunction.
Symptom Matrix ChartNBS0003G
SYSTEM — BASIC ENGINE CONTROL SYSTEM
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2EC-691
Fuel pressure regulator system334444444 4EC-80
Fuel injector circuit 11232 22 2EC-686
Evaporative emission system 334444444 4EC-33
Air Positive crankcase ventilation sys-
tem
334444444 41EC-44
Incorrect idle speed adjustment 1 1 1 1 1EC-71
Electric throttle control actuator 112332222 2 2EC-561,
EC-580
IgnitionIncorrect ignition timing adjustment33111 11 1EC-71
Ignition circuit 11222 22 2EC-698
Power supply and ground circuit22333 33 23EC-142

TROUBLE DIAGNOSIS
EC-93
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2006 November2007 350Z
1 - 6: The numbers refer to the order of inspection.Va l v e
mecha-
nismTiming chain
55555 55 5EM-53
CamshaftEM-72
Intake valve timing controlEM-53
Exhaust valve timing controlEM-53
Intake valve
3EM-89
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-22
, EX-
3Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery
55555 55 5EM-26
, LU-
10 , LU-9
Oil level (Low)/Filthy oilLU-6
Cooling
Radiator/Hose/Radiator filler cap
55555 55 45CO-13,
CO-17
Thermostat 5CO-26
Water pumpCO-23
Water galleryCO-28
Cooling fan 5CO-21
Coolant level (Low)/Contami-
nated coolantCO-10
NVIS (NISSAN Vehicle Immobilizer System —
NATS)11EC-46 or
BL-150
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA