transmission NISSAN 350Z 2007 Z33 Manual Transmission Workshop Manual

MT-1
MANUAL TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
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Revision: 2006 November2007 350Z
MANUAL TRANSMISSION
PRECAUTIONS .......................................................... 2
Precautions for Battery Service ................................ 2
Service Notice or Precautions .................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 6
NVH Troubleshooting Chart ..................................... 6
DESCRIPTION ............................................................ 7
Cross-Sectional View ............................................... 7
DOUBLE-CONE SYNCHRONIZER ...................... 8
TRIPLE-CONE SYNCHRONIZER ........................ 8
M/T OIL ....................................................................... 9
Changing M/T Oil ..................................................... 9
DRAINING ............................................................. 9
FILLING ................................................................. 9
Checking M/T Oil ...................................................... 9
OIL LEAKAGE AND OIL LEVEL ........................... 9
REAR OIL SEAL ...................................................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ................................................... 10POSITION SWITCH .................................................. 11
Checking ................................................................. 11
COMPONENT LOCATION .................................. 11
BACK-UP LAMP SWITCH .................................. 11
PARK/NEUTRAL POSITION SWITCH ................ 11
SHIFT CONTROL ..................................................... 12
Removal and Installation ........................................ 12
COMPONENTS ................................................... 12
REMOVAL ........................................................... 13
INSTALLATION ................................................... 14
INSPECTION AFTER INSTALLATION ................ 16
AIR BREATHER HOSE ............................................ 17
Removal and Installation ........................................ 17
TRANSMISSION ASSEMBLY .................................. 18
Removal and Installation ........................................ 18
COMPONENTS ................................................... 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 20
Disassembly and Assembly .................................... 22
COMPONENTS ................................................... 22
DISASSEMBLY ................................................... 27
INSPECTION AFTER DISASSEMBLY ................ 38
ASSEMBLY ......................................................... 42
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 61
General Specifications ............................................ 61
End Play ................................................................. 62
Baulk Ring Clearance ............................................. 62

MT-2
PRECAUTIONS
Revision: 2006 November2007 350Z
PRECAUTIONSPFP:00001
Precautions for Battery ServiceNCS0000N
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
Service Notice or PrecautionsNCS0000O

If transmission assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder)
body and CSC tube . Return CSC body insert to original position to remove transmission assembly. Dust
on clutch disc sliding parts may damage seal of CSC body and may cause clutch fluid leakage.

Do not reuse transmission oil, once it has been drained.

Check oil level or replace oil with vehicle on level ground.

During removal or installation, keep inside of transmission clear of dust or dirt.

Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts they are applied to.

In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it.

Be careful not to damage sliding surfaces and mating surfaces.

Do not hold control lever housing to prevent bushing of control lever housing from deformation when mov-
ing transmission assembly.

DESCRIPTION
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DESCRIPTIONPFP:00000
Cross-Sectional ViewNCS0000S
1. Front cover 2. Main drive gear 3. Counter shaft
4. 6th counter gear 5. 2nd counter gear 6. 1st counter gear
7. 3rd counter gear 8. 3rd-4th synchronizer hub 9. 3rd-4th coupling sleeve
10. 4th counter gear 11. Adapter plate 12. Reverse idler gear
13. Reverse idler shaft 14. Reverse counter gear 15. Main shaft
16. Rear extension 17. Striking rod 18. Reverse synchronizer hub
19. Reverse coupling sleeve 20. Reverse main gear 21. 4th main gear
22. 3rd main gear 23. 1st main gear 24. 1st-2nd coupling sleeve
25. 1st-2nd synchronizer hub 26. 2nd main gear 27. 6th main gear
28. Transmission case 29. 5th-6th coupling sleeve 30. 5th-6th synchronizer hub
PCIB1912E

M/T OIL
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M/T OILPFP:KLD20
Changing M/T OilNCS0000T
DRAINING
1. Start the engine and warm up the transmission unit sufficiently.
2. After stopping engine, remove filler plug and drain plug to drain oil.
3. Replace gasket on drain plug with new one. Screw drain plug into transmission case, and tighten to the
specified torque. Refer to MT-22, "
Case Components" .
CAUTION:
Do not reuse gasket.
FILLING
1. Fill new oil into the transmission to the level of the filler plug mounting hole.
2. Replace gasket on filler plug with new one. Screw filler plug into transmission case, and tighten to the
specified torque. Refer to MT-22, "
Case Components" .
CAUTION:
Do not reuse gasket.
Checking M/T OilNCS0000U
OIL LEAKAGE AND OIL LEVEL

Check if oil is leaking from transmission or around it.

Check oil level from filler plug mounting hole as shown in the fig-
ure.
CAUTION:
Never start engine while checking oil level.

When screwing in filler plug with a new gasket, first screw into
the transmission by hand, then tighten to the specified torque.
Refer to MT-22, "
Case Components" .
CAUTION:
Do not reuse gasket.Oil grade and viscosity : Refer to MA-11, "
Fluids and Lubricants" .
Oil capacity
: Approx. 2.93 (6-1/4 US pt, 5-1/8 lmp pt)
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MT-18
TRANSMISSION ASSEMBLY
Revision: 2006 November2007 350Z
TRANSMISSION ASSEMBLYPFP:32010
Removal and InstallationNCS0000Z
CAUTION:
If transmission assembly is removed from the Vehicle, always replace CSC (Concentric Slave Cylin-
der) body and CSC tube. Return CSC body insert to original position to remove transmission assem-
bly. Dust on clutch disc sliding parts may damage seal of CSC body and may cause clutch fluid
leakage.
COMPONENTS
REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Remove tower bar. Refer to FSU-20, "
Removal and Installation" .
3. Remove front cross bar with power tool. Refer to FSU-9, "
REMOVAL" .
4. Remove exhaust mounting bracket. Refer to EX-3, "
Removal
and Installation" .
5. Remove nut connecting catalytic converter to exhaust manifold, and then remove three way catalyst and
exhaust front tube as one unit. Refer to EX-3, "
Removal and Installation" and EM-22, "Removal and
Installation" .
6. Remove propeller shaft. Refer to PR-6, "
Removal and Installation" .
CAUTION:
Do not impact or damage propeller shaft tube.
1. Harness bracket 2. Transmission assembly 3. Rear plate cover
4. Rear engine mounting member 5. Engine mounting insulator (rear) 6. Dynamic damper (For coupe)
Refer to GI-11, "
Components" and the following for the symbols in the figure.
: For the bolt tightening torque, refer to MT-20, "
INSTALLATION" .
PCIB1942E
SCIA1471E

TRANSMISSION ASSEMBLY
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Revision: 2006 November2007 350Z
7. Remove control rod mounting bolt and then separate control
lever assembly from the control rod.
8. Using a suitable tool, release claws and separate console boot
from center console. Refer to IP-11, "
Removal and Installation" .
9. Remove felt as shown in the figure.
10. Slide center console assembly to remove hole cover mounting
bolts.
11. Remove hole cover.
12. Remove control lever boot B, hole insulator, and control lever
boot A.
13. Remove guide plate mounting bolts and then separate control
lever assembly from the control lever housing.
CAUTION:
Restrain guide plate while doing this because there is a
danger control lever assembly will fly out of control lever
housing.
SCIA1364E
SCIA1473E
PCIB1941E
SCIA1590E
SCIA1591E

MT-20
TRANSMISSION ASSEMBLY
Revision: 2006 November2007 350Z
14. Remove clutch tube (1), clutch hose (2), and lock plate (3).
Refer to CL-15, "
Removal and Installation" .
CAUTION:

Keep painted surface on the body or other parts free of
clutch fluid. If it spills, wipe up immediately and wash the
affected area with water.

Do not depress clutch pedal during removal procedure.
NOTE:
Insert a suitable plug into clutch hose and CSC (Concentric
Slave Cylinder) tube after removing clutch tube.
15. Remove crankshaft position sensor (POS). Refer to EM-107, "
Disassembly and Assembly" .
CAUTION:

Do not subject it to impact by dropping or hitting.

Do not disassemble.

Do not allow iron dust, etc., to get on the sensor's front edge magnetic area.

Do not place in an area affected by magnetism.
16. Remove starter motor. Refer to SC-17, "
Removal and Installation" .
17. Remove rear plate cover. Refer to EM-26, "
Removal and Installation" .
18. Disconnect Park/Neutral position (PNP) switch harness connector.
19. Remove harness brackets.
20. Separate heated oxygen sensor 2 wire harness, back-up lamp switch wire harness and Park/Neutral posi-
tion (PNP) switch wire harness from the transmission.
21. Set transmission jack to the transmission assembly.
CAUTION:
When setting transmission jack, be careful not to contact with the switch.
22. Remove rear engine mounting member. Refer to EM-101,
"Removal and Installation" .
23. Remove engine and transmission mounting bolts with power
tool.
24. Lower a suitable jack to the position where the back-up lamp
switch harness connector can be disconnect. Then disconnect
back-up lamp switch harness connector.
25. Remove transmission assembly from the vehicle.
CAUTION:

Secure transmission assembly to a suitable jack while
removing it.

The transmission assembly must not interfere with the wire harnesses and clutch hose.

Do not hold control lever housing to prevent bushing of control lever housing from deformation
when moving transmission assembly.
26. Remove dynamic damper.
27. Remove CSC (Concentric Slave Cylinder) body and tube. Refer to CL-11, "
COMPONENTS" .
CAUTION:
If transmission assembly is removed from the vehicle, always replace CSC (Concentric Slave Cyl-
inder) body and CSC tube. Return CSC body insert to original position to remove transmission
assembly. Dust on clutch disc sliding parts may damage seal of CSC body and may cause clutch
fluid leakage.
INSTALLATION
Note the following, and install in the reverse order of removal.
: Vehicle front
PCIB1915E
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TRANSMISSION ASSEMBLY
MT-21
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Revision: 2006 November2007 350Z

Tighten transmission assembly mounting bolts to the specified
torque. The figure is the view from the vehicle forward.

Install clutch tube (1), clutch hose (2), and lock plate (3) and
then tighten clutch tube flare nut to the specified torque. Refer to
CL-15, "
Removal and Installation" .
CAUTION:

The transmission assembly must not interfere with the wire
harnesses and clutch hose.

When installing, be careful to avoid interference between transmission main drive gear and clutch
cover.

If flywheel is removed, align dowel pin with the smallest hole of flywheel. Refer to EM-111,
"ASSEMBLY" .

Do not impact or damage propeller shaft tube.

Refer to MT-14, "INSTALLATION" and MT-16, "INSPECTION AFTER INSTALLATION" for control
lever installation information.

After installation, check oil level, and oil leaks and loose mechanisms. Refer to MT-9, "Checking M/
T Oil" .

Do not hold control lever housing to prevent bushing of control lever housing from deformation
when moving transmission assembly.
: Transmission to engine
: Engine to transmission
Bolt symbol A B
Quantity 8 4
“” mm (in)65
(2.56)35
(1.38)
Tightening torque
N·m (kg-m, ft-lb)75
(7.7,55)46.6
(4.8,34)
: Vehicle front
Clutch tube mounting bolt tightening torque
: 8.1 N·m (0.83 kg-m, 72 in-lb)
PCIB1946E
PCIB1915E

MT-22
TRANSMISSION ASSEMBLY
Revision: 2006 November2007 350Z
Disassembly and AssemblyNCS00011
COMPONENTS
Case Components
1. Breather tube 2. Bracket 3. Filler plug
4. Gasket 5. Front cover oil seal 6. Front cover
7. Front cover gasket 8. Transmission case 9. Drain plug
10. Baffle plate 11. Sliding ball bearing 12. Magnet
13. Dowel pin 14. Bushing 15. Main shaft bearing retainer
16. Adapter plate 17. Oil gutter
A. Seal lip
Refer to GI-11, "
Components" and the followings for the symbols in the figure.
: Apply multi-purpose grease.
: Apply Genuine Silicone RTV or an equivalent. Refer to GI-45, "
Recommended Chemical Products and Sealants" .
: Apply Genuine Medium Strength Thread Locking Sealant or an equivalent. Refer to GI-45, "
Recommended Chemical
Products and Sealants" .
: For the bolt mounting positions, Refer to MT-56, "
Case Components" .
PCIB1917E

TRANSMISSION ASSEMBLY
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1. Rear extension upper cover 2. Rear extension upper cover gasket 3. Bracket
4. Sliding ball bearing 5. Bushing 6. Plunger
7. Park/Neutral position (PNP) switch 8. Rear extension oil gutter 9. Cap
10. Rear extension 11. Back-up lamp switch 12. Rear oil seal
13. Rear extension dust cover 14. Striking rod oil seal 15. Check ball
16. Check select spring
A. Seal lip
Refer to GI-11, "
Components" and the followings for the symbols in the figure.
: Apply multi-purpose grease.
: Apply Genuine Silicone RTV or an equivalent. Refer to GI-45, "
Recommended Chemical Products and Sealants" .
PCIB1918E