COMM NISSAN 350Z 2007 Z33 Roof Workshop Manual

RF-1
ROOF
I BODY
CONTENTS
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F
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M
SECTION RF
A
B
RF
Revision: 2006 November2007 350Z
ROOF
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Battery Service ................................ 3
Precautions .............................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
SOFT TOP .................................................................11
Component Parts and Harness Connector Location .... 11
System Description ................................................ 12
CONDITIONS FOR OPERATION ....................... 13
CONDITIONS FOR STOPPING OPERATION .... 13
OUTLINE OF OPERATION ................................. 13
OPERATION: FULL CLOSE → FULL OPEN ...... 13
OPERATION: FULL OPEN → FULL CLOSE ...... 16
Operation Chart ...................................................... 19
CLOSE → OPEN ................................................ 19
OPEN → CLOSE ................................................ 21
Indicator Lamp ....................................................... 23
Schematic .............................................................. 24Wiring Diagram — F/ROOF — ............................... 25
Terminal and Reference Value of Soft Top Control
Unit ......................................................................... 33
CLOSE → OPEN OPERATION ........................... 33
OPEN → CLOSE OPERATION ........................... 35
Work Flow ............................................................... 37
Trouble Diagnosis Chart by Symptom .................... 37
(CLOSE → OPEN) .............................................. 37
(OPEN → CLOSE) .............................................. 38
Check Soft Top Control Unit Power Supply (OP, CL) ... 40
Check Soft Top Switch (OPEN) .............................. 40
Check Soft Top Switch (CLOSE) ............................ 42
Check 5th Bow Unlock Actuator (Open Operate) ... 44
Check 5th Bow Half-Latch Switch (Open Operate) ... 44
Check 5th Bow Actuator (Open Operate) ............... 46
Check 5th Bow Full Close Detection Switch (Open
Operate) ................................................................. 46
Check 5th Bow Full Open Detection Switch (Open
Operate) ................................................................. 48
Check Storage Lid Unlock Actuator (Open Operate) ... 49
Check Storage Lid Full Close Detection Switch
(Open Operate) ...................................................... 50
Check Storage Lid Actuator (Open Operate) .......... 52
Check Storage Lid Full Open Detection Switch
(Open Operate) ...................................................... 53
Check Roof Actuator (Open Operate) .................... 55
Check Roll Bar Interference Prevention Switch
(Open Operate) ...................................................... 56
Check Body Interference Prevention Switch (Open
Operate) ................................................................. 57
Check Roof Full Open Detection Switch (Open
Operate) ................................................................. 58
Check Storage Lid Unlock Actuator (Close Operate) ... 59
Check Storage Lid Full Close Detection Switch
(Close Operate) ...................................................... 60
Check Storage Lid Actuator (Close Operate) ......... 62
Check Storage Lid Full Open Detection Switch
(Close Operate) ...................................................... 63
Check Body Interference Prevention Switch (Close
Operate) ................................................................. 65

RF-4
PREPARATION
Revision: 2006 November2007 350Z
PREPARATIONPFP:00002
Special Service ToolsNIS00066
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNIS00067
Tool number
(Kent-Moore No.)
Tool nameDescription
(J39570)
Chassis earLocating the noise
(J43980)
NISSAN Squeak and
Rattle KitRepairing the cause of noise
SIIA0993E
SIIA0994E
Tool name Description
Engine ear Locating the noise
SIIA0995E

SQUEAK AND RATTLE TROUBLE DIAGNOSES
RF-5
C
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RF
Revision: 2006 November2007 350Z
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowNIS00298
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to RF-9, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.

Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping

Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.

Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.

Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.

Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.

Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.

Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842