lock NISSAN ALMERA 2001 Service Manual

4 CHECK POWER SUPPLY
1. Turn ignition switch ªOFFº.
2. Disconnect throttle position switch harness connector.
JEF091Y
3. Turn ignition switch ªONº.
4. Check voltage between terminal 5 and engine ground with CONSULT-II or tester.
SEF250W
Voltage: Battery voltage
OK or NG
OK©GO TO 6.
NG©GO TO 5.
5 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors E74, F35
+Harness for open or short between throttle position switch and fuse block.
+10A fuse
©Repair harness or connectors.
6 CHECK INPUT SIGNAL CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 40 and throttle position switch harness connector terminal 4.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 8.
NG©GO TO 7.
CLOSED THROTTLE POSITION SWITCH (WHERE FITTED)QG
Diagnostic Procedure (Cont'd)
EC-523

7 CHECK POWER SUPPLY
1. Stop engine.
2. Turn ªOFFº the rear window defogger switch.
3. Disconnect rear window defogger relay.
4. Check voltage between terminal 3 (LHD models), 5 (RHD models) and ground with CONSULT-II or tester.
SEF626Z
OK or NG
OK©GO TO 8.
NG©Check the following and repair.
+20A fuse
+Harness for open and short between fuse block and rear window defogger relay
8 CHECK REAR WINDOW DEFOGGER RELAY
Refer to ªComponent Inspectionº, EC-590.
OK or NG
OK©GO TO 9.
NG©Replace rear window defogger relay.
9 CHECK REAR WINDOW DEFOGGER INPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 50 and rear window defogger relay terminals 5 (LHD models), 3 (RHD
models).
Refer to wiring diagram.
SEF627Z
3. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 11.
NG©GO TO 10.
ELECTRICAL LOAD SIGNALQG
Diagnostic Procedure Ð Load Signal Ð (Cont'd)
EC-585

JEF344Y
Spill TubeNJEC0618S03RemovalNJEC0618S0301Loosen and remove the mounting bolts and flare nuts in the
reverse order of the numbers in the figure.
+When the flare nuts are loosened, hold the head of hexagonal
retaining bolts (head inside) using a wrench.
Installation
NJEC0618S03021. Tighten the flare nuts and mounting bolts in the numerical
order shown in the figure.
+When the flare nuts are tightened, hold the head of the hex-
agonal retaining bolts (head inside) using a wrench.
2. To prevent interference with the rocker cover, place the spill
gasket joint within the range shown by the arrow, then tighten
the mounting bolts. (Be especially careful about No. 2 and 4
cylinders.)
+After the spill tube is installed, check the airtightness of
the spill tube.
+After the bolts are tightened, the joint of the spill tube gasket
might be broken. However, this will not affect function.
JEF345Y
High Pressure Injection Nozzle AssemblyNJEC0618S04RemovalNJEC0618S04011. Remove the nozzle support, then pull out the high-pressure
injection nozzle assembly by turning it clockwise/
counterclockwise.
2. Using a tool such as a flat-head screwdriver, remove the cop-
per washer inside the cylinder head.
CAUTION:
Do not disassemble the high-pressure injection nozzle.
Installation
NJEC0618S04021. Insert the nozzle gasket to the cylinder head hole.
2. Attach the O-ring to the mounting groove of the nozzle side,
then insert it in the cylinder head.
TEST AND ADJUSTMENTNJEC0619WARNING:
When using nozzle tester, be careful not to allow diesel fuel
sprayed from nozzle to contact your hands or body, and make
sure your eyes are properly protected with goggles.
BASIC SERVICE PROCEDUREYD
Injection Tube and Injection Nozzle (Cont'd)
EC-616

JEF351Y
2. Disconnect the fuel hoses from the fuel injection pump.
3. Disconnect the harness connector from the fuel injection
pump.
+Disconnect the connector by pulling the connector stopper
fully.
+When the stopper is fully pulled, the connector will be discon-
nected together. For installation, push the connector half way
first, then press the stopper until it locks, so that the connec-
tor is connected together.
4. Remove the fuel injection pump rear bracket.
JEF352Y
5. Remove the front chain case.
+Move the power steering fluid reservoir tank from the bracket.
+Loosen and remove the mounting bolts in the reverse order of
the numbers shown in the figure.
+As for bolts 6, 10, and 11, remove with rubber washer because
there is not enough space for removing only the bolts.
CAUTION:
To prevent foreign objects from getting in the engine, cover
the opening during the removal of the front chain case.
JEF353Y
6. Adjust the No. 1 cylinder to the top dead center position.
+Turn the crankshaft pulley clockwise, then align the alignment
mark (punched mark) of the camshaft sprocket to the position
shown in the figure.
+There is no indicator on the crankshaft pulley.
+It is not necessary to mark the secondary timing chain for
removal because it can be matched by the link color for instal-
lation. However, the alignment mark on the fuel injection pump
sprocket is difficult to see; mark it if necessary.
JEF354Y
7. Remove the chain tensioner.
a. Push the plunger of the chain tensioner, then fix it with a tool
such as a push pin.
JEF355Y
b. Using the hexagon wrench (face to face: 5 mm) (SST), remove
the mounting bolts, then remove the chain tensioner.
+A multi-purpose tool may also be used.
BASIC SERVICE PROCEDUREYD
Electronic Control Fuel Injection Pump (Cont'd)
EC-619

JEF369Y
13. Install the front chain case.
a. Install the tension guide to the back side of the front chain
case.
+If the front chain case is tilted, the tension guide may fall off.
Therefore, when installing the front chain case, hold it verti-
cally.
JEF370Y
b. Apply Three Bond 1207C (KP510 00150) to both ends of the
arch area of the oil pump (contact surface of rear chain case)
as shown in the figure.
c. Install the front chain case.
+Align the dowel pin of the oil pump case to the pin hole, then
install it.
+Install bolts 6, 10, and 11 (shown in the figure) with the rubber
washer to the front chain case.
JEF352Y
d. Tighten the mounting bolts in the numerical order shown in the
figure.
e. After all bolts are tightened, tighten the mounting bolts in the
numerical order shown in the figure again.
14. Install the fuel injection pump rear bracket.
+Tighten all the bolts temporarily, then tighten them securely
with the mounting face securely contacting the fuel injection
pump and the pump bracket.
JEF351Y
15. Connect the fuel injection pump harness connector.
+Insert the harness connector securely until the stopper locks.
+Push the connector half way first, then press the stopper until
it locks, so that the connector is connected together.
16. Connect the fuel hoses.
+When the hoses are disconnected at the fuel gallery side,
insert until the hoses contact the valve, then install the clamp
securely.
17. Install other parts in the reverse order of removal.
BASIC SERVICE PROCEDUREYD
Electronic Control Fuel Injection Pump (Cont'd)
EC-624

SEF396Y
ECM Terminals and Reference ValueNJEC0636PREPARATIONNJEC0636S01Models with ECM in Engine CompartmentNJEC0636S01011. ECM is located on the left side under the cowl panel (behind
the strut tower). For the inspection, perform the following pro-
cedure.
SEF322Y
a. Remove the engine control harness fixing clips.
SEF323Y
b. Remove the ventilation hose.
+To release the lock, push the quick connector.
SEF324Y
c. Remove the ECM cover mounting bolts, then remove the ECM
cover from the vehicle.
: 4.0 - 7.8 N´m (0.4 - 0.8 kg-m, 35 - 69 in-lb)
d. Remove the ECM cover bolts, then open the ECM cover.
: 4.0 - 6.8 N´m (0.4 - 0.7 kg-m, 35 - 60 in-lb)
e. Remove the ECM bolts.
: 4.2 - 6.7 N´m (0.42 - 0.69 kg-m, 37 - 59 in-lb)
f. Install in the reverse order of removal.
SEF289H
2. Disconnect negative battery terminal.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONYD
ECM Terminals and Reference Value
EC-659

DIAGNOSTIC PROCEDURENJEC0641
1 INSPECTION START
Start engine.
Is engine running?
YesorNo
Ye s©GO TO 13.
No©GO TO 2.
2 CHECK ECM POWER SUPPLY CIRCUIT-I
1. Turn ignition switch ªONº.
2. Check voltage between ECM terminal 507 and ground with CONSULT-II or tester.
SEF895Y
OK or NG
OK©GO TO 4.
NG©GO TO 3.
3 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors M21, E106 or M160, E175 (Sedan models and hatchback models with ECM in engine compart-
ment)
+Harness connectors E75, F36 (Sedan models and hatchback models with ECM in engine compartment)
+Harness connectors M74, F112 (Hatchback models with ECM in cabin)
+Fuse block (J/B) connector M1
+10A fuse
+Harness for open or short between ECM and fuse
©Repair open circuit or short to ground or short to power in harness or connectors.
4 CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 104, 105, 106 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 5.
NG©Repair open circuit or short to ground or short to power in harness or connectors.
TROUBLE DIAGNOSIS FOR POWER SUPPLYYD
Main Power Supply and Ground Circuit (Cont'd)
EC-669

5 INSTALL CRANKSHAFT POSITION SENSOR (TDC)
1. Install crankshaft position sensor (TDC) and temporarily tighten the fixing bolt.
2. Turn crankshaft position sensor (TDC) clockwise until it stops.
3. Tighten the fixing bolt.
SEF409Y
©GO TO 6.
6 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-665.
©INSPECTION END
DTC P0335 CRANK POS SEN (TDC)YD
Diagnostic Procedure (Cont'd)
EC-700

Diagnostic ProcedureNJEC0743
1 CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch ªOFFº.
2. Check the stop lamp when depressing and releasing the stop lamp switch.
MTBL0443
OK or NG
OK©GO TO 4.
NG©GO TO 2.
2 CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Disconnect stop lamp switch harness connector.
SEF893Y
2. Check voltage between stop lamp switch terminal 1 and ground with CONSULT-II or tester.
SEF435Y
OK or NG
OK©GO TO 4.
NG©GO TO 3.
3 DETECT MALFUNCTIONING PART
Check the following.
+Fuse block (J/B) connector M2
+10A fuse
+Harness for open and short between stop lamp switch and fuse
©Repair open circuit or short to ground or short to power in harness or connectors.
DTC P0571 BRAKE SWYD
Diagnostic Procedure
EC-710

2 DETECT MALFUNCTIONING PART
Check the following.
+Fuse block (J/B) connector E104
+10A fuse
+40A fusible links
+Harness for open or short between cooling fan relay-1 and fuse
+Harness for open or short between cooling fan relay-1 and battery
©Repair open circuit or short to ground or short to power in harness or connectors.
3 CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect cooling fan motor-1 harness connector and cooling fan motor-2 harness connector.
SEF385Y
3. Check harness continuity between cooling fan relay-1 terminal 5 and cooling fan motor-1 terminal 1, cooling fan
motor-1 terminal 4 and body ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between cooling fan relay-1 terminal 7 and cooling fan motor-2 terminal 1, cooling fan
motor-2 terminal 4 and body ground. Refer to Wiring Diagram.
Continuity should exist.
6. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 4.
NG©Repair open circuit or short to ground or short to power in harness or connectors.
4 CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 219 and cooling fan relay-1 terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 6.
NG©GO TO 5.
5 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors E75, F36
+Harness for open or short between cooling fan relay-1 and ECM
©Repair open circuit or short to ground or short to power in harness or connectors.
DTC P1217 OVER HEATYD
Diagnostic Procedure (Cont'd)
EC-741