Electric NISSAN ALMERA 2001 User Guide

SAT014K
SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)NJAT0256S011. Turn on CONSULT-II and touch ªENGINEº for EURO-OBD
detected items or touch ªA/Tº for TCM self-diagnosis.
If A/T is not displayed, check TCM power supply and ground
circuit. Refer to AT-118. If result is NG, refer to EL-10, ªPOWER
SUPPLY ROUTINGº.
SAT584J
2. Touch ªSELF DIAGNOSISº.
Display shows malfunction experienced since the last erasing
operation.
CONSULT-II performs ªreal time diagnosisº.
Also, any malfunction detected while in this mode will be dis-
played at real time.
SELF-DIAGNOSTIC RESULT TEST MODENJAT0256S02
Detected items
(Screen terms for CONSULT-II, ªSELF
DIAGNOSISº test mode)
Malfunction is detected when ...TCM self-diagnosis EURO-OBD (DTC)
Available by
O/D OFF
indicator lamp or
ªA/Tº on CONSULT-IIAvailable by
malfunction
indicator*2,
ªENGINEº on CON-
SULT-II or GST ªA/Tº ªENGINEº
PNP switch circuit+TCM does not receive the cor-
rect voltage signal (based on
the gear position) from the
switch.Ð P0705
ÐPNP SW/CIRC
Revolution sensor+TCM does not receive the
proper voltage signal from the
sensor.X P0720
VHCL SPEED
SEN´A/TVEH SPD SEN/CIR
AT
Vehicle speed sensor (Meter)+TCM does not receive the
proper voltage signal from the
sensor.XÐ
VHCL SPEED
SEN´MTRÐ
A/T 1st gear function+A/T cannot be shifted to the 1st
gear position even if electrical
circuit is good.Ð P0731*1
ÐA/T 1ST GR FNCTN
A/T 2nd gear function+A/T cannot be shifted to the 2nd
gear position even if electrical
circuit is good.Ð P0732*1
ÐA/T 2ND GR FNCTN
A/T 3rd gear function+A/T cannot be shifted to the 3rd
gear position even if electrical
circuit is good.Ð P0733*1
ÐA/T 3RD GR FNCTN
A/T 4th gear function+A/T cannot be shifted to the 4th
gear position even if electrical
circuit is good.Ð P0734*1
ÐA/T 4TH GR FNCTN
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
EURO-OBD
CONSULT-II (Cont'd)
AT-55

SAT631IA
SAT632I
SEF234G
IntroductionNJAT0023The TCM receives a signal from the vehicle speed sensor, throttle
position sensor or PNP switch and provides shift control or lock-up
control via A/T solenoid valves.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good
operating condition and be free of valve seizure, solenoid valve
malfunction, etc.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only, may not find the cause of the problems. A road
test with CONSULT-II or a circuit tester connected should be per-
formed. Follow the ªWork Flowº. Refer to AT-73.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A ªDiagnostic Worksheetº like the
example (AT-70) should be used.
Start your diagnosis by looking for ªconventionalº problems first.
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
Also check related Service bulletins for information.
TROUBLE DIAGNOSIS Ð
INTRODUCTION
EXCEPT FOR EURO-OBD
AT-69

SAT631IA
SAT632I
SEF234G
IntroductionNJAT0257The TCM receives a signal from the vehicle speed sensor, throttle
position sensor or PNP switch and provides shift control or lock-up
control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the EURO-OBD related
parts of the A/T system for malfunction-diagnostic purposes. The
TCM is capable of diagnosing malfunctioning parts while the ECM
can store malfunctions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good
operating condition and be free of valve seizure, solenoid valve
malfunction, etc.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only, may not find the cause of the problems. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the ªWork Flowº. Refer to AT-78.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A ªDiagnostic Worksheetº like the
example (AT-75) should be used.
Start your diagnosis by looking for ªconventionalº problems first.
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
Also check related Service bulletins for information.
TROUBLE DIAGNOSIS Ð INTRODUCTIONEURO-OBD
AT-74

DescriptionNJAT0279+This is an OBD-II self-diagnostic item and not available in TCM
self-diagnosis.
+This malfunction will not be detected while the O/D OFF indi-
cator lamp is indicating another self-diagnosis malfunction.
+This malfunction is detected when the A/T does not shift into
first gear position as instructed by the TCM. This is not caused
by electrical malfunction (circuits open or shorted) but by
mechanical malfunction such as control valve sticking,
improper solenoid valve operation, etc.
Gear position1234
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)
TCM TERMINALS AND REFERENCE VALUENJAT0279S01Remarks: Specification data are reference values.
Terminal
No.Wire color Item ConditionJudgement stan-
dard
11 L/WShift solenoid
valve A
When shift solenoid valve A oper-
ates.
(When driving in ªD
1ºorªD4º.)Battery voltage
When shift solenoid valve A does
not operate.
(When driving in ªD
2ºorªD3º.)1V or less
12 L/YShift solenoid
valve BWhen shift solenoid valve B oper-
ates.
(When driving in ªD
1ºorªD2º.)Battery voltage
When shift solenoid valve B does
not operate.
(When driving in ªD
3ºorªD4º.)1V or less
ON BOARD DIAGNOSTIC LOGICNJAT0279S02This diagnosis monitors actual gear position by checking the torque
converter slip ratio calculated by TCM as follows:
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from revolution sensor
B: Engine speed signal from ECM
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is higher than the position (1st) supposed
by TCM, the slip ratio will be more than normal. In case the ratio
exceeds the specified value, TCM judges this diagnosis malfunc-
tion.
This malfunction will be caused when either shift solenoid valve A
is stuck open or shift solenoid valve B is stuck open.
Gear position supposed by TCM1234
In case of gear position with no malfunctions1234
In case of gear position with shift solenoid valve A stuck open 2* 2 3 3
In case of gear position with shift solenoid valve B stuck open 4* 3 3 4
*: P0731 is detected.
DTC P0731 A/T 1ST GEAR FUNCTIONEURO-OBD
Description
AT-204

Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: A/T 1ST GR FNCTN
A/T cannot be shifted to the 1st gear
position even if electrical circuit is good.+Shift solenoid valve A
+Shift solenoid valve B
+Each clutch
+Hydraulic control circuit
: P0731
SAT014K
SAT971J
SAT021J
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION
PROCEDURE
NJAT0279S03CAUTION:
+Always drive vehicle at a safe speed.
+Be careful not to rev engine into the red zone on the
tachometer.
NOTE:
If ªDIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DUREº has been previously conducted, always turn ignition
switch ªOFFº and wait at least 5 seconds before conducting
the next test.
TESTING CONDITION:
Always drive vehicle on a level road to improve the accuracy
of test.
After the repair, perform the following procedure to confirm the
malfunction is eliminated.
With CONSULT-II
1) Start engine and select ªDATA MONITORº mode for ªA/Tº with
CONSULT-II.
2) Make sure that output voltage of A/T fluid temperature sensor
is within the range below.
FLUID TEMP SEN: 0.4 - 1.5V
If out of range, drive the vehicle to decrease the voltage (warm
up the fluid) or stop engine to increase the voltage (cool down
the fluid).
3) Select ª1ST GR FNCTN P0731º of ªDTC WORK SUPPORTº
mode for ªA/Tº with CONSULT-II and touch ªSTARTº.
4) Accelerate vehicle to 20 to 25 km/h (12 to 16 MPH) under the
following condition and release the accelerator pedal com-
pletely.
THROTTLE POSI: Less than 1.0/8 (at all times during step
4)
Selector lever: D position (OD ªONº)
+Check that ªGEARº shows ª2º after releasing pedal.
5) Depress accelerator pedal to WOT (more than 7.0/8 of
ªTHROTTLE POSIº) quickly from a speed of 20 to 25 km/h (12
to 16 MPH) until ªTESTINGº changes to ªSTOP VEHICLEº or
ªCOMPLETEDº. (It will take approximately 3 seconds.)
If the check result NG appears on CONSULT-II screen, go to
ªDIAGNOSTIC PROCEDUREº, AT-208.
If ªSTOP VEHICLEº appears on CONSULT-II screen, go to the
following step.
+Check that ªGEARº shows ª1º when depressing accelera-
tor pedal to WOT.
+If ªTESTINGº does not appear on CONSULT-II for a long
time, select ªSELF-DIAGNOSISº for ªENGINEº. In case a
DTC P0731 A/T 1ST GEAR FUNCTIONEURO-OBD
Description (Cont'd)
AT-205

DescriptionNJAT0283+This is an OBD-II self-diagnostic item and not available in TCM
self-diagnosis.
+This malfunction will not be detected while the O/D OFF indi-
cator lamp is indicating another self-diagnosis malfunction.
+This malfunction is detected when the A/T does not shift into
second gear position as instructed by the TCM. This is not
caused by electrical malfunction (circuits open or shorted) but
by mechanical malfunction such as control valve sticking,
improper solenoid valve operation, etc.
Gear position1234
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)
TCM TERMINALS AND REFERENCE VALUENJAT0283S01Remarks: Specification data are reference values.
Terminal
No.Wire color Item ConditionJudgement stan-
dard
12 L/YShift solenoid
valve B
When shift solenoid valve B oper-
ates.
(When driving in ªD
1ºorªD2º.)Battery voltage
When shift solenoid valve B does
not operate.
(When driving in ªD
3ºorªD4º.)1V or less
ON BOARD DIAGNOSTIC LOGICNJAT0283S02This diagnosis monitors actual gear position by checking the torque
converter slip ratio calculated by TCM as follows:
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from revolution sensor
B: Engine speed signal from ECM
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is higher than the position (2nd) sup-
posed by TCM, the slip ratio will be more than normal. In case the
ratio exceeds the specified value, TCM judges this diagnosis mal-
function.
This malfunction will be caused when shift solenoid valve B is stuck
open.
Gear position supposed by TCM1234
In case of gear position with no malfunctions1234
In case of gear position with shift solenoid valve B stuck open 4 3* 3 4
*: P0732 is detected.
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: A/T 2ND GR FNCTN
A/T cannot be shifted to the 2nd gear
position even if electrical circuit is good.+Shift solenoid valve B
+Each clutch
+Hydraulic control circuit
: P0732
DTC P0732 A/T 2ND GEAR FUNCTIONEURO-OBD
Description
AT-211

DescriptionNJAT0287+This is an OBD-II self-diagnostic item and not available in TCM
self-diagnosis.
+This malfunction will not be detected while the O/D OFF indi-
cator lamp is indicating another self-diagnosis malfunction.
+This malfunction is detected when the A/T does not shift into
third gear position as instructed by the TCM. This is not caused
by electrical malfunction (circuits open or shorted) but by
mechanical malfunction such as control valve sticking,
improper solenoid valve operation, malfunctioning servo piston
or brake band, etc.
Gear position1234
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)
TCM TERMINALS AND REFERENCE VALUENJAT0287S01Remarks: Specification data are reference values.
Terminal
No.Wire color Item ConditionJudgement stan-
dard
11 L/WShift solenoid
valve A
When shift solenoid valve A oper-
ates.
(When driving in ªD
1ºorªD4º.)Battery voltage
When shift solenoid valve A does
not operate.
(When driving in ªD
2ºorªD3º.)1V or less
ON BOARD DIAGNOSTIC LOGICNJAT0287S02This diagnosis monitors actual gear position by checking the torque
converter slip ratio calculated by TCM as follows:
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from revolution sensor
B: Engine speed signal from ECM
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is higher than the position (3rd) supposed
by TCM, the slip ratio will be more than normal. In case the ratio
exceeds the specified value, TCM judges this diagnosis malfunc-
tion.
This malfunction will be caused when shift solenoid valve A is stuck
closed.
Gear position supposed by TCM1234
In case of gear position with no malfunctions1234
In case of gear position with shift solenoid valve A stuck closed 1 1 4* 4
*: P0733 is detected.
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: A/T 3RD GR FNCTN
A/T cannot be shifted to the 3rd gear
position even if electrical circuit is good.+Shift solenoid valve A
+Each clutch
+Hydraulic control circuit
: P0733
DTC P0733 A/T 3RD GEAR FUNCTIONEURO-OBD
Description
AT-217

ON BOARD DIAGNOSTIC LOGICNJAT0291S03This diagnosis monitors actual gear position by checking the torque
converter slip ratio calculated by TCM as follows:
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from revolution sensor
B: Engine speed signal from ECM
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is much lower than the position (4th)
supposed by TCM, the slip ratio will be much less than normal. In
case the ratio does not reach the specified value, TCM judges this
diagnosis malfunction.
This malfunction will be caused when shift solenoid valve B is stuck
closed.
Gear position supposed by TCM1234
In case of gear position with no malfunctions1234
In case of gear position with shift solenoid valve B stuck closed 1 2 2 1*
*: P0734 is detected.
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: A/T 4TH GR FNCTN
A/T cannot be shifted to the 4th gear
position even if electrical circuit is good.+Shift solenoid valve A
+Shift solenoid valve B
+Line pressure solenoid valve
+Each clutch
+Hydraulic control circuit
: P0734
DTC P0734 A/T 4TH GEAR FUNCTIONEURO-OBD
Description (Cont'd)
AT-224

DescriptionNJAT0102+The mechanical key interlock mechanism also operates as a shift lock:
With the key switch turned to ON, the selector lever cannot be shifted from ªPº (parking) to any other
position unless the brake pedal is depressed.
With the key removed, the selector lever cannot be shifted from ªPº to any other position.
The key cannot be removed unless the selector lever is placed in ªPº.
+The shift lock and key interlock mechanisms are controlled by the ON-OFF operation of the shift lock
solenoid and by the operation of the rotator and slider located inside the key cylinder.
Shift Lock System Electrical Parts LocationNJAT0103
SAT006K
A/T SHIFT LOCK SYSTEM
Description
AT-343

REAR DISC BRAKE (CAM & STRUT TYPE)..............35
Component ................................................................35
Pad Replacement ......................................................35
Removal .....................................................................37
Disassembly...............................................................37
Inspection...................................................................38
CALIPER.................................................................38
ROTOR...................................................................39
Assembly ...................................................................39
Installation ..................................................................42
REAR DISC BRAKE (BALL & RAMP TYPE)..............43
Component ................................................................43
Pad Replacement ......................................................43
Removal .....................................................................45
Disassembly...............................................................45
Inspection...................................................................45
CALIPER.................................................................45
ROTOR...................................................................46
Installation ..................................................................46
PARKING BRAKE CONTROL......................................47
Components...............................................................47
Removal and Installation ...........................................47
Inspection...................................................................47
Adjustment .................................................................48
ABS
DESCRIPTION...............................................................49
Purpose......................................................................49
ABS (Anti-Lock Brake System) Operation ................49
ABS Hydraulic Circuit ................................................49
System Components .................................................50
System Description ....................................................50
SENSOR.................................................................50
CONTROL UNIT......................................................50
ABS ACTUATOR AND ELECTRIC UNIT....................50
Component Parts and Harness Connector
Location .....................................................................52
Schematic/Sedan .......................................................53
Wiring Diagram - ABS -/Sedan..................................54
Schematic/Hatchback ................................................58
Wiring Diagram - ABS -/Hatchback ...........................59
MODELS WITH SELF-DIAGNOSIS FUNCTION
(DATA LINK CONNECTOR TERMINAL NO. 9)
...........59
MODELS WITHOUT SELF-DIAGNOSIS
FUNCTION (DATA LINK CONNECTOR TERMINAL
NO. 9)
.....................................................................60
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................63
Self-diagnosis (Only Models with Data Link
Connector Terminal No. 9) ........................................63
FUNCTION..............................................................63
SELF-DIAGNOSIS PROCEDURE..............................63
HOW TO READ SELF-DIAGNOSTIC RESULTS
(MALFUNCTION CODES)
........................................64
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
(MALFUNCTION CODES)
........................................64
CONSULT-II ...............................................................65
CONSULT-II APPLICATION TO ABS..........................65
ECU (ABS CONTROL UNIT) PART NUMBER
MODE
.....................................................................65
CONSULT-II Inspection Procedure............................65
SELF-DIAGNOSIS PROCEDURE..............................65
SELF-DIAGNOSTIC RESULTS MODE.......................67
DATA MONITOR PROCEDURE................................68
ACTIVE TEST PROCEDURE....................................69
DATA MONITOR MODE...........................................70
ACTIVE TEST MODE...............................................70
TROUBLE DIAGNOSIS - INTRODUCTION..................71
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................71
INTRODUCTION......................................................71
TROUBLE DIAGNOSIS - BASIC INSPECTION...........72
Preliminary Check......................................................72
Ground Circuit Check ................................................75
ABS ACTUATOR AND ELECTRIC UNIT GROUND.....75
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION...............................................................76
Malfunction Code/Symptom Chart.............................76
MODELS WITH SELF-DIAGNOSIS FUNCTION
(DATA LINK CONNECTOR TERMINAL NO. 9)
...........76
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC
ITEMS.............................................................................78
Wheel Sensor or Rotor ..............................................78
DIAGNOSTIC PROCEDURE.....................................78
ABS Actuator Solenoid Valve or Solenoid Valve
Relay ..........................................................................81
DIAGNOSTIC PROCEDURE.....................................81
Motor Relay or Motor.................................................84
DIAGNOSTIC PROCEDURE.....................................84
Low Voltage ...............................................................86
DIAGNOSTIC PROCEDURE.....................................86
Control Unit ................................................................88
DIAGNOSTIC PROCEDURE.....................................88
TROUBLE DIAGNOSES FOR SYMPTOMS.................89
1. ABS Works Frequently ..........................................89
2. Unexpected Pedal Action ......................................89
3. Long Stopping Distance ........................................90
4. ABS Does Not Work ..............................................91
5. Pedal Vibration and Noise.....................................92
6. ABS Warning Lamp Does Not Come On
When Ignition Switch Is Turned On...........................93
7. ABS Warning Lamp Stays On When Ignition
Switch Is Turned On ..................................................95
REMOVAL AND INSTALLATION.................................97
Wheel Sensors ..........................................................97
ABS Actuator and Electric Unit..................................98
CONTENTS(Cont'd)
BR-2