service NISSAN ALMERA 2001 Service Manual

SERVICE DATA AND SPECIFICATIONS (SDS)
Power Steering (Cont'd)
ST-36

FRONT & REAR SUSPENSION
SECTION
SU
CONTENTS
FRONT SUSPENSION....................................................2
Precautions ..................................................................2
PRECAUTIONS.........................................................2
Preparation ..................................................................2
SPECIAL SERVICE TOOLS........................................2
COMMERCIAL SERVICE TOOLS................................2
Noise, Vibration and Harshness (NVH)
Troubleshooting ...........................................................4
NVH TROUBLESHOOTING CHART............................4
Components.................................................................5
On-vehicle Service.......................................................6
FRONT SUSPENSION PARTS...................................6
BALANCING WHEELS...............................................7
TIRE ROTATION.......................................................7
FRONT WHEEL ALIGNMENT.....................................7
Coil Spring and Shock Absorber .................................9
COMPONENTS.........................................................9
REMOVAL AND INSTALLATION...............................10
DISASSEMBLY........................................................10
INSPECTION...........................................................10
ASSEMBLY............................................................. 11
Stabilizer Bar ............................................................. 11
REMOVAL AND INSTALLATION............................... 11
Transverse Link and Lower Ball Joint .......................12
REMOVAL AND INSTALLATION...............................12
INSPECTION...........................................................13
Service Data and Specifications (SDS).....................14
GENERAL SPECIFICATIONS (FRONT).....................14
FRONT WHEEL ALIGNMENT (UNLADEN*1).............14
LOWER BALL JOINT...............................................14
WHEELARCH HEIGHT (UNLADEN*1).......................15
WHEEL RUNOUT....................................................15
WHEEL BALANCE...................................................15
REAR SUSPENSION.....................................................16
Precautions ................................................................16
PRECAUTIONS.......................................................16
Preparation ................................................................16
COMMERCIAL SERVICE TOOLS..............................16
Noise, Vibration and Harshness (NVH)
Troubleshooting .........................................................16
Components...............................................................17
On-vehicle Service.....................................................18
REAR SUSPENSION PARTS...................................18
REAR WHEEL ALIGNMENT.....................................18
Removal and Installation ...........................................20
REMOVAL...............................................................21
INSTALLATION........................................................21
Coil Spring and Shock Absorber ...............................21
REMOVAL AND INSTALLATION...............................21
DISASSEMBLY........................................................22
INSPECTION...........................................................22
ASSEMBLY.............................................................22
Torsion Beam, Lateral Link and Control Rod ............23
DISASSEMBLY........................................................23
INSPECTION...........................................................23
ASSEMBLY.............................................................23
Service Data and Specifications (SDS).....................25
GENERAL SPECIFICATIONS (REAR).......................25
REAR WHEEL ALIGNMENT (UNLADEN*).................25

SBR686C
Precautions
PRECAUTIONSNJSU0001+When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
Oil will shorten the life of rubber bushes. Be sure to wipe
off any spilled oil.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
+After installing removed suspension parts, check wheel
alignment and adjust if necessary.
+Use flare nut wrench when removing or installing brake
tubes.
+Always torque brake lines when installing.
+Lock nuts are unreusable parts; always use new ones.
When replacing, do not wipe the oil off the new lock nut
before tightening.
Preparation
SPECIAL SERVICE TOOLSNJSU0002
Tool number
Tool nameDescription
HT72520000
Ball joint remover
NT146
Removing tie-rod outer end and lower ball joint
COMMERCIAL SERVICE TOOLSNJSU0003
Tool name Description
Attachment Wheel align-
ment
NT148
Measure wheel alignment
a: Screw M24 x 1.5 pitch
b: 35 mm (1.38 in) dia.
c: 65 mm (2.56 in) dia.
d: 56 mm (2.20 in)
e: 12 mm (0.47 in)
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
FRONT SUSPENSION
Precautions
SU-2

SMA525A
On-vehicle Service
FRONT SUSPENSION PARTSNJSU0006Check front axle and front suspension parts for excessive play,
cracks, wear or other damage.
+Shake each front wheel to check for excessive play.
+Make sure that cotter pin is inserted.
+Retighten all axle and suspension nuts and bolts to the speci-
fied torque.
Tightening torque:
Refer to ªFRONT SUSPENSIONº, SU-5.
SFA392B
+Check strut (shock absorber) for oil leakage or other damage.
+Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
If ball joint dust cover is cracked or damaged, replace trans-
verse link.
SFA818AA
+Check spring height from top of wheelarch to the ground.
a) Vehicle must be unladen*, parked on a level surface, and tires
checked for proper inflation and wear (tread wear indicator
must not be showing).
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
b) Bounce vehicle up and down several times before measuring.
Standard height: Refer to SDS, SU-15.
c) Spring height is not adjustable. If out of specification, check for
worn springs or suspension parts.
SSU031
+Check suspension ball joint end play.
a) Jack up front of vehicle and set the stands.
b) Clamp dial indicator onto transverse link and place indicator tip
on lower edge of brake caliper.
c) Make sure front wheels are straight and brake pedal is
depressed.
d) Place a pry bar between transverse link and inner rim of road
wheel.
e) While raising and releasing pry bar, observe maximum dial
indicator value.
Vertical end play: 0 mm (0 in)
f) If ball joint movement is beyond specifications, remove and
replace it.
FRONT SUSPENSION
On-vehicle Service
SU-6

SFA975B
BALANCING WHEELSNJSU0042Preliminary InspectionNJSU0042S011. Check tires for wear and improper inflation.
2. Check wheels for deformation, cracks and other damage.
If deformed, remove wheel and check wheel runout.
a. Remove tire from wheel and mount wheel on a tire balance
machine.
b. Set dial indicator as shown in the illustration.
Wheel runout (Dial indicator value):
Refer to SDS, SU-15.
3. Check front wheel bearings for looseness.
4. Check front suspension for looseness.
5. Check steering linkage for looseness.
6. Check that front shock absorbers work properly.
7. Check vehicle posture (Unladen).
SMA829C
TIRE ROTATIONNJSU0043+Do not include the T-type spare tire when rotating the tires.
Wheel nuts:
: 98 - 118 N´m (10.0 - 12.0 kg-m, 72 - 87 ft-lb)
FRONT WHEEL ALIGNMENTNJSU0045Before checking front wheel alignment, be sure to make a prelimi-
nary inspection (Unladen*).
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand
tools and mats in designated positions.
SRA096A
Camber, Caster and Kingpin InclinationNJSU0045S01Camber, caster and kingpin inclination are preset at factory
and cannot be adjusted.
1. Measure camber, caster and kingpin inclination of both right
and left wheels with a suitable alignment gauge.
Camber, caster and kingpin inclination:
Refer to SDS, SU-14.
2. If camber, caster or kingpin inclination is not within
specification, inspect front suspension parts. Replace dam-
aged or worn out parts.
FRONT SUSPENSION
On-vehicle Service (Cont'd)
SU-7

AFA050
Toe-inNJSU0045S02Measure toe-in using the following procedure.
WARNING:
+Always perform the following procedure on a flat surface.
+Make sure that no person is in front of the vehicle before
pushing it.
1. Bounce front of vehicle up and down to stabilize the posture.
2. Push the vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of tread (rear side) of both tires at the
same height as hub center. These are measuring points.
SFA234AC
4. Measure distance ªAº (rear side).
5. Push the vehicle slowly ahead to rotate the wheels 180
degrees (1/2 turn).
If the wheels have rotated more than 180 degrees (1/2 turn), try
the above procedure again from the beginning. Never push
vehicle backward.
6. Measure distance ªBº (front side).
Total toe-in:
Refer to SDS, SU-14.
SFA486A
7. Adjust toe-in by varying the length of steering tie-rods.
a. Loosen lock nuts.
b. Adjust toe-in by screwing tie-rods in and out.
Standard length ªLº:
Refer to ST-35, ªSDSº.
c. Tighten lock nuts to specified torque.
Lock nut tightening torque:
Refer to ST-16, ªPOWER STEERING GEAR AND
LINKAGEº.
SFA439BA
Front Wheel Turning AngleNJSU0045S031. Set wheels in straight-ahead position. Then move vehicle for-
ward until front wheels rest on turning radius gauge properly.
2. Rotate steering wheel all the way right and left; measure turn-
ing angle.
Do not hold the steering wheel on full lock for more than
15 seconds.
Wheel turning angle (Full turn):
Refer to SDS, SU-14.
FRONT SUSPENSION
On-vehicle Service (Cont'd)
SU-8

SFA449BB
+Install stabilizer bar with ball joint socket properly placed.
ARA027
+Check stabilizer for deformation or cracks. Replace if neces-
sary.
+Check rubber bushings for deterioration or cracks. Replace if
necessary.
+Check ball joint can rotate in all directions. If movement is not
smooth and free, replace stabilizer bar connecting rod.
SFA181A
Transverse Link and Lower Ball Joint
REMOVAL AND INSTALLATIONNJSU00181. Remove wheel bearing lock nut.
2. Remove tie-rod ball joint.
3. Remove strut lower bracket fixing bolts and nuts.
4. Separate drive shaft from knuckle by slightly tapping drive
shaft end.
Cover boots with shop towel so as not to damage them when
removing drive shaft.
SFA113AD
5. Separate lower ball joint stud from knuckle with suitable tool.
Refer to AX-5, ªFRONT AXLE Ð Wheel Hub and Knuckleº.
SSU033
6. Remove fixing bolts.
7. Remove transverse link and lower ball joint.
8. During installation, final tightening must be carried out at curb
weight with tires on the ground.
Tightening torque:
Refer to ªFRONT SUSPENSIONº, SU-9.
9. After installation, check wheel alignment. Refer to ªON-VE-
HICLE SERVICE Ð Front Wheel Alignmentº, SU-7.
FRONT SUSPENSION
Stabilizer Bar (Cont'd)
SU-12

Service Data and Specifications (SDS)
GENERAL SPECIFICATIONS (FRONT)=NJSU0020
Applied model QG13DE QG15DE QG16DE QG18DE YD22T
Suspension type Independent MacPherson strut
Shock absorber type Double-acting hydraulic
Stabilizer bar Ð Standard*1 Option*2 Standard Standard
*1: Option for LX grade.
*2: XI grade only
FRONT WHEEL ALIGNMENT (UNLADEN*1)NJSU0021
Standard
QG enigne YD engine
Camber
Degree minute (Decimal degree)Minimum þ1É05¢(þ1.08É) þ1É07¢(þ1.12É)
Nominal þ0É20¢(þ0.33É) þ0É22¢(þ0.37É)
Maximum 0É25¢(0.42É) 0É23¢(0.38É)
Left and right difference 45¢(0.75É)
Caster
Degree minute (Decimal degree)Minimum 0É54¢(0.90É) 0É53¢(0.88É)
Nominal 1É39¢(1.65É) 1É38¢(1.63É)
Maximum 2É24¢(2.40É) 2É23¢(2.38É)
Left and right difference 45¢(0.75É)
Kingpin inclination
Degree minute (Decimal degree)Minimum 13É52¢(13.87É) 13É55¢(13.92É)
Nominal 14É37¢(14.62É) 14É40¢(14.67É)
Maximum 15É22¢(15.37É) 15É25¢(15.42É)
Total toe-inDistance (A þ B)
mm (in)Minimum 1 (0.04) 1.5 (0.059)
Nominal 2 (0.08) 2.5 (0.098)
Maximum 3 (0.12) 3.5 (0.138)
Angle (left plus right)
Degree minute (Decimal degree)Minimum 0É06¢(0.10É) 0É08¢(0.13É)
Nominal 0É11¢(0.18É) 0É14¢(0.23É)
Maximum 0É17¢(0.28É) 0É20¢(0.33É)
Wheel turning angle
Full turn*2Inside
Degree minute (Decimal degree)Minimum 34É00¢(34.00É)
Nominal 37É00¢(37.00É)
Maximum 38É00¢(38.00É)
Outside
Degree minute (Decimal degree)Nominal 31É00¢(31.00É)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: On power steering models, wheel turning force (at circumference of steering wheel) of 98 to 147 N (10 to 15 kg, 22 to 33 lb) with
engine idle.
*3: ªGround clearance upº model
LOWER BALL JOINTNJSU0022
Swinging force ªAº
(Measuring point: cotter pin hole of ball stud) N (kg, lb)7.8 - 824 (0.8 - 84, 1.8 - 185)
Turning torque ªBº N´m (kg-cm, in-lb) 0.50 - 4.90 (5.1 - 50.0, 4.4 - 43.4)
Vertical end play ªCº mm (in)0 (0)
FRONT SUSPENSION
Service Data and Specifications (SDS)
SU-14

WHEELARCH HEIGHT (UNLADEN*1)NJSU0041
SFA818A
Applied modelQG engine YD engine QG engine YD engine
Sedan Hatchback
185/65R15 195/60R15 185/65R15 195/60R15 185/65R15 195/60R15 185/65R15 195/60R15
Front (Hf)
mm (in)666 (26.22) 664 (26.14) 665 (26.18) 665 (26.18) 670 (26.38) 667 (26.26) 668 (26.30) 665 (26.18)
Rear (Hr)
mm (in)657 (25.87) 655 (25.79) 657 (25.87) 655 (25.79) 658 (25.91) 654 (25.75) 658 (25.91) 654 (25.75)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: ªGround clearance upº model
WHEEL RUNOUTNJSU0023
Wheel typeAluminum Steel wheel
Radial runout limit mm (in) 0.3 (0.012) 0.5 (0.020)
Lateral runout limit mm (in) 0.3 (0.012) 0.8 (0.031)
WHEEL BALANCENJSU0044
Maximum allowable unbalanceDynamic (At rim flange) g (oz) 10 (0.35) (one side)
Static g (oz) 20 (0.71)
FRONT SUSPENSION
Service Data and Specifications (SDS) (Cont'd)
SU-15

SBR686C
Precautions
PRECAUTIONSNJSU0024+When installing each rubber part, final tightening must be
carried out under unladen condition* with tires on ground.
Oil will shorten the life of rubber bushes. Be sure to wipe
off any spilled oil.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
+Use flare nut wrench when removing or installing brake
tubes.
+After installing removed suspension parts, check wheel
alignment.
+Do not jack up at the trailing arm and lateral link.
+Always torque brake lines when installing.
+Lock nuts are unreusable parts; always use new ones.
When replacing, do not wipe the oil off of the new lock nut
before tightening.
Preparation
COMMERCIAL SERVICE TOOLSNJSU0026
Tool name Description
Equivalent to
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing brake piping
a: 10 mm (0.39 in)
Spring compressor
NT717
Removing and installing coil spring
Noise, Vibration and Harshness (NVH)
Troubleshooting
NJSU0027Refer to ªNoise, Vibration and Harshness (NVH) Troubleshootingº,
ªFRONT SUSPENSIONº, SU-4.
REAR SUSPENSION
Precautions
SU-16