fuel NISSAN ALMERA 2001 Service Manual

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
NJAT0249The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL N16 is as follows (The compo-
sition varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
Precautions for On Board Diagnostic (EURO-
OBD) System of A/T and Engine Ð Euro-OBD
Ð
NJAT0245The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
+Be sure to turn the ignition switch ªOFFº and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc.
will cause the MIL to light up.
+Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
+Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
+Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system,
etc.
+Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
SEF289H
PrecautionsNJAT0246+Before connecting or disconnecting the TCM harness
connector, turn ignition switch OFF and disconnect nega-
tive battery terminal. Failure to do so may damage the
TCM. Because battery voltage is applied to TCM even if
ignition switch is turned off.
PRECAUTIONS
Supplemental Restraint System (SRS) ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº
AT-7

SAT007J
+Line pressure is increased to a maximum irrespective of the
throttle opening when fluid temperature drops to þ10ÉC (14ÉF).
This pressure rise is adopted to prevent a delay in clutch and
brake operation due to extreme drop of fluid viscosity at low
temperature.
SHIFT CONTROLNJAT0015S02The shift is regulated entirely by electronic control to accommodate
vehicle speed and varying engine operations. This is accomplished
by electrical signals transmitted by the revolution sensor and
throttle position sensor. This results in improved acceleration per-
formance and fuel economy.
SAT008J
Control of Shift Solenoid Valves A and BNJAT0015S0201The TCM activates shift solenoid valves A and B according to sig-
nals from the throttle position sensor and revolution sensor to
select the optimum gear position on the basis of the shift schedule
memorized in the TCM.
The shift solenoid valve performs simple ON-OFF operation. When
set to ªONº, the drain circuit closes and pilot pressure is applied to
the shift valve.
Relation Between Shift Solenoid Valves A and B and
Gear Positions
NJAT0015S0203
Shift solenoid valveGear position
D
1,21,11D2,22,12D3D4(OD) N-P
A ON (Closed) OFF (Open) OFF (Open) ON (Closed) ON (Closed)
B ON (Closed) ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Control of Shift Valves A and BNJAT0015S0202
SAT009J
OVERALL SYSTEM
Control Mechanism (Cont'd)
AT-34

SAT014K
If the DTC is being detected currently, the time data will be ª0º.
SAT015K
If a 1st trip DTC is stored in the ECM, the time data will be ª1tº.
SAT016K
Freeze Frame Data and 1st Trip Freeze Frame DataNJAT0254S0101The ECM has a memory function, which stores the driving condition such as fuel system status, calculated
load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed and vehicle
speed at the moment the ECM detects a malfunction.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data,
and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II
or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
detail, refer to EC-83, ªCONSULT-IIº.
Only one set of freeze frame data (either 1st trip freeze frame data of freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no prior-
ity for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MI on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM.
The ECM has the following priorities to update the data.
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
EURO-OBD
EURO-OBD Diagnostic Trouble Code (DTC) (Cont'd)
AT-51

Priority Items
1 Freeze frame data Misfire Ð DTC: P0300 - P0306
Fuel Injection System Function Ð DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM
memory is erased.
HOW TO ERASE DTCNJAT0254S02The diagnostic trouble code can be erased by CONSULT-II, GST or ECM DIAGNOSTIC TEST MODE as
described following.
+If the battery terminal is disconnected, the diagnostic trouble code will be lost within 24 hours.
+When you erase the DTC, using CONSULT-II or GST is easier and quicker than switching the mode
selector on the ECM.
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC
related to EURO-OBD. For details, refer to EC-70, ªHow to Erase Emission-related Diagnostic Informationº.
+Diagnostic trouble codes (DTC)
+1st trip diagnostic trouble codes (1st trip DTC)
+Freeze frame data
+1st trip freeze frame data
+System readiness test (SRT) codes
+Test values
HOW TO ERASE DTC (WITH CONSULT-II)NJAT0254S03+If a DTC is displayed for both ECM and TCM, it needs to be erased for both ECM and TCM.
1. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Turn CONSULT-II ªONº and touch ªA/Tº.
3. Touch ªSELF DIAGNOSISº.
4. Touch ªERASEº. (The DTC in the TCM will be erased.) Then touch ªBACKº twice.
5. Touch ªENGINEº.
6. Touch ªSELF DIAGNOSISº.
7. Touch ªERASEº. (The DTC in the ECM will be erased.)
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
EURO-OBD
EURO-OBD Diagnostic Trouble Code (DTC) (Cont'd)
AT-52

SBR686C
Precautions
PRECAUTIONSNJAX0001+When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
+After installing removed suspension parts, check wheel
alignment and adjust if necessary.
+Use flare nut wrench when removing or installing brake
tubes.
+Always torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNJAX0002
Tool number
Tool nameDescription
HT72520000
Ball joint remover
NT146
Removing tie-rod outer end and lower ball joint
KV38106800
Differential side oil seal
protector
NT147
Installing drive shaft
KV38106800
COMMERCIAL SERVICE TOOLSNJAX0003
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
FRONT AXLE
Precautions
AX-2

SBR686C
Precautions
PRECAUTIONSNJAX0022+When installing each rubber part, final tightening must be
carried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
+Use flare nut wrench when removing or installing brake
tubes.
+After installing removed suspension parts, check wheel
alignment.
+Do not jack up at the trailing arm and lateral link.
+Always torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNJAX0032
Tool number
Tool nameDescription
KV40104710
Drift
NT474
Install ABS sensor rotor
a: 76.3 mm (3.004 in) dia.
b: 67.9 mm (2.673 in) dia.
ST3072000
Drift
NT115
Install ABS sensor rotor
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
COMMERCIAL SERVICE TOOLSNJAX0024
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing brake piping
a: 10 mm (0.39 in)
REAR AXLE
Precautions
AX-22

Checking Body CorrosionNJBT0033Visually check the body sheet metal panel for corrosion, paint damage (scratches, chipping, rubbing, etc.) or
damage to the anti-corrosion materials. In particular, check the following locations.
Hemmed portion
Hood front end, door lower end, trunk lid rear end, etc.
Panel joint
Side sill of rear fender and center pillar, rear wheel housing of rear fender, around strut tower in engine
compartment, etc.
Panel edge
Trunk lid opening, sunroof opening, fender wheelarch flange, fuel filler lid flange, around holes in panel, etc.
Parts contact
Waist molding, windshield molding, bumper, etc.
Protectors
Damage or condition of mudguard, fender protector, chipping protector, etc.
Anti-corrosion materials
Damage or separation of anti-corrosion materials under the body.
Drain holes
Condition of drain holes at door and side sill.
When repairing corroded areas, refer to the Corrosion Repair Manual.
CHASSIS AND BODY MAINTENANCE (FOR EUROPE)
Checking Body Corrosion
BT-6

Removal and Installation (Sedan)NJBT0005+When removing or installing trunk lid, place a cloth or other padding on trunk lid. This prevents vehicle
body from being scratched.
+Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
+Trunk lid adjustment: Adjust at hinge-trunk lid portion for proper trunk lid fit.
+Trunk lid lock system adjustment: Adjust striker so that it is in the center of the lock. After adjustment, check
trunk lid lock operation.
+After installation, make sure that trunk lid and fuel filler lid open smoothly.
HFor Wiring Diagram, refer to EL-297, ªTRUNK LID OPENERº.
REAR BUMPER ASSEMBLYNJBT0005S011. Remove clips and screws securing left and right chipping protectors.
2. Remove screws securing left and right rear fenders to bumper fascia.
3. Remove bolts securing bumper fascia assembly.
4. Remove clips securing bumper fascia assembly.
5. Open the bumper fascia side outward to disengage from side clips.
6. Extract bumper fascia assembly.
7. Remove bolts securing bumper stays, then remove the bumper stays.
BODY REAR END AND OPENER
Removal and Installation (Sedan)
BT-10

Removal and Installation (Hatchback)NJBT0034+When removing or installing back door, place a cloth or other padding on back door. This prevents vehicle
body from being scratched.
+Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
+Back door adjustment: Adjust at hinge-back door portion for proper back door fit.
+Back door lock system adjustment: Adjust striker so that it is in the center of the lock. After adjustment,
check back door lock operation.
+After installation, make sure that back door and fuel filler lid open smoothly.
HFor Wiring Diagram, refer to EL-297, ªTRUNK LID OPENERº.
REAR BUMPER ASSEMBLYNJBT0034S011. Remove clips securing left and right chipping protectors.
2. Remove screws securing left and right rear fenders to bumper fascia.
3. Remove bolts securing bumper facia assembly.
4. Remove clips securing bumper fascia assembly.
5. Remove clips securing bumper fascia assembly.
6. Open the bumper fascia side outward to disengage from side clips.
7. Extract bumper fascia assembly.
8. Remove bolts securing bumper stays, then remove the bumper stays.
NBT184
BODY REAR END AND OPENER
Removal and Installation (Hatchback)
BT-13

SCL729
RemovalNJCL00421. Remove fuel filter mounting bracket.
2. Remove air cleaner and air duct.
3. Drain brake fluid.
CAUTION:
Be careful not to splash brake fluid on painted areas; it may
cause paint damage. If brake fluid is splashed on painted
areas, wash it away with water immediately.
4. Remove flare nut using a flare nut wrench.
5. Remove clutch hose and clutch tube.
SCL730
InstallationNJCL00431. When installing clutch hose to bracket, face lock plate in the
correct direction as shown to secure clutch hose.
CAUTION:
Install clutch hose without twisting or bending it.
2. Tighten flare nut to the specified torque, using a flare nut
wrench.
: 15 - 18 N´m (1.5 - 1.8 kg-m, 11 - 13 ft-lb)
CAUTION:
Be careful not to damage flare nut and clutch tube.
3. Install clutch hose to operating cylinder, and tighten mounting
bolts to the specified torque.
: 17 - 19 N´m (1.7 - 2.0 kg-m, 13 - 14 ft-lb)
4. After finishing the operation, bleed air from the clutch piping.
Refer to ªBleeding Procedureº, CL-10.
PIPING
Removal
CL-16