window NISSAN ALMERA 2001 Service Manual

BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS...............................................................3
Service Notice..............................................................3
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............3
CLIP AND FASTENER....................................................4
Description ...................................................................4
CHASSIS AND BODY MAINTENANCE (FOR
EUROPE).........................................................................6
Checking Body Corrosion ............................................6
BODY FRONT END.........................................................7
Removal and Installation .............................................7
FRONT BUMPER ASSEMBLY....................................7
BODY REAR END AND OPENER................................10
Removal and Installation (Sedan) .............................10
REAR BUMPER ASSEMBLY....................................10
Removal and Installation (Hatchback).......................13
REAR BUMPER ASSEMBLY....................................13
DOOR.............................................................................16
Adjustment .................................................................16
STRIKER ADJUSTMENT..........................................16
Front Door Glass .......................................................17
FRONT DOOR GLASS AND REGULATOR................17
Rear Door Glass ........................................................18
REAR DOOR GLASS AND REGULATOR..................19
Front Door Lock .........................................................21
BELL CRANK ADJUSTMENT....................................21
OUTSIDE HANDLE ROD ADJUSTMENT...................21
REMOVAL...............................................................22
Rear Door Lock .........................................................23
OUTSIDE HANDLE ROD ADJUSTMENT...................23
REMOVAL...............................................................24
INSTRUMENT PANEL ASSEMBLY.............................25
Removal and Installation ...........................................25
SIDE AND FLOOR TRIM...............................................31
Removal and Installation ...........................................31
SEDAN...................................................................31
3-DOOR HATCHBACK.............................................34
5-DOOR HATCHBACK.............................................36
DOOR TRIM...................................................................39
Removal and Installation ...........................................39ROOF TRIM...................................................................43
Removal and Installation ...........................................43
TRUNK ROOM TRIM.....................................................45
Removal and Installation ...........................................45
SEDAN...................................................................45
BACK DOOR TRIM.......................................................46
Removal and Installation ...........................................46
3-DOOR AND 5-DOOR HATCHBACK.......................46
EXTERIOR.....................................................................47
Removal and Installation ...........................................47
FRONT SEAT................................................................56
Removal and Installation ...........................................56
MANUAL SEAT (SEDAN).........................................57
MANUAL SEAT (HATCHBACK)................................58
Heated Seat ...............................................................59
Active Head Restraint ................................................59
OPERATION OUTLINE............................................59
REAR SEAT...................................................................60
Removal and Installation ...........................................60
SEDAN...................................................................60
SEDAN (FOR EUROPE)...........................................61
HATCHBACK...........................................................62
SUNROOF......................................................................63
Adjustment .................................................................63
Removal .....................................................................63
Trouble Diagnoses.....................................................67
DIAGNOSTIC TABLE................................................67
WIND DEFLECTOR.................................................67
ADJUSTMENT.........................................................68
DRAIN HOSES........................................................69
WEATHERSTRIP.....................................................69
LINK AND WIRE ASSEMBLY....................................70
WINDSHIELD AND WINDOWS....................................71
Removal and Installation ...........................................71
REMOVAL...............................................................71
INSTALLATION........................................................71
WINDSHIELD..........................................................72
SIDE WINDOW........................................................73
BACK DOOR WINDOW............................................74
DOOR MIRROR.............................................................75

Front Door Glass=NJBT0007+Make sure that door glass is positioned in glass run groove.
+Make sure that there is no abnormality when door glass is
raised or lowered.
FRONT DOOR GLASS AND REGULATORNJBT0007S01
SBT236A
+For removal of front door finisher, refer to ªDOOR TRIMº,
BT-39.
+Remove sealing screen.
SBT964
1. Using power window main switch, raise or lower door glass
until carrier plate securing bolts are visible.
2. Remove bolts securing carrier plate.
DOOR
Front Door Glass
BT-17

REAR DOOR GLASS AND REGULATORNJBT0009S01
SBT235A
+For removal of rear door finisher, refer to ªDOOR TRIMº,
BT-39.
+For removal of door outside molding, refer to ªEXTERIORº,
BT-47.
+Remove sealing screen.
SBT970
1. Remove bolts securing lower sash rear, then remove lower
sash rear.
2. Using power window main switch, raise or lower door glass
until carrier plate securing bolts are visible.
3. Remove bolts securing main channel.
SBT971
4. Lower the door glass to the full-open position. Then remove
the glass from the partition sash and glass run.
5. Insert the glass between the partition sash and door outer
panel, and pull the glass out to the outside of door.
DOOR
Rear Door Glass (Cont'd)
BT-19

Removal and InstallationNJBT0014Front door finisher
1. Remove inside handle escutcheon.
2. Remove door armrest.
3. Remove window regulator handle. (Manual models)
4. Remove power window switch finisher, then disconnect the connectors.
5. Remove bolts, screw and clip securing door finisher.
6. Remove clips securing front door finisher.
7. Lift out front door finisher.
Rear door finisher
8. Remove inside handle escutcheon.
9. Remove door armrest.
10. Remove power window switch finisher, then disconnect the connector.
11. Remove bolts and clips securing door finisher.
12. Remove clips securing rear door finisher.
13. Lift out rear door finisher.
DOOR TRIM
Removal and Installation
BT-39

SBF034BA
Removal and InstallationNJBT0023REMOVALNJBT0023S01After removing moldings, remove glass using piano wire or power
cutting tool and an inflatable pump bag.
WARNING:
When cutting the glass from the vehicle, always wear safety
glasses and heavy gloves to help prevent glass splinters from
entering your eyes or cutting your hands.
CAUTION:
+Be careful not to scratch the glass when removing.
+Do not set or stand the glass on its edge. Small chips may
develop into cracks.
SBT472
SBT473
INSTALLATIONNJBT0023S02+Use a genuine Nissan Urethane Adhesive Kit or equivalent
and follow the instructions furnished with it.
+While the urethane adhesive is curing, open a door win-
dow. This will prevent the glass from being forced out by
passenger compartment air pressure when a door is
closed.
+The molding must be installed securely so that it is in
position and leaves no gap.
+Inform the customer that the vehicle should remain sta-
tionary until the urethane adhesive has completely cured
(preferably 24 hours). Curing time varies with temperature
and humidity.
WARNING:
+Keep heat and open flames away as primers and adhesive
are flammable.
+The materials contained in the kit are harmful if
swallowed, and may irritate skin and eyes. Avoid contact
with the skin and eyes.
+Use in an open, well ventilated location. Avoid breathing
the vapors. They can be harmful if inhaled. If affected by
vapor inhalation, immediately move to an area with fresh
air.
+Driving the vehicle before the urethane adhesive has com-
pletely cured may affect the performance of the wind-
shield in case of an accident.
CAUTION:
+Do not use an adhesive which is past its usable term.
Shelf life of this product is limited to six months after the
date of manufacture. Carefully adhere to the expiration or
manufacture date printed on the box.
+Keep primers and adhesive in a cool, dry place. Ideally,
they should be stored in a refrigerator.
WINDSHIELD AND WINDOWS
Removal and Installation
BT-71

+Do not leave primers or adhesive cartridge unattended
with their caps open or off.
+The vehicle should not be driven for at least 24 hours or
until the urethane adhesive has completely cured. Curing
time varies depending on temperature and humidities. The
curing time will increase under higher temperatures and
lower humidities.
WINDSHIELDNJBT0023S03
SBT006AA
Repairing Water Leaks for WindshieldNJBT0023S0301Leaks can be repaired without removing and reinstalling glass.
If water is leaking between the urethane adhesive material and
body or glass, determine the extent of leakage. This can be
done by applying water to the windshield area while pushing
glass outward.
To stop the leak, apply primer (if necessary) and then urethane
adhesive to the leak point.
WINDSHIELD AND WINDOWS
Removal and Installation (Cont'd)
BT-72

SIDE WINDOWNJBT0023S04
NBT067
WINDSHIELD AND WINDOWS
Removal and Installation (Cont'd)
BT-73

BACK DOOR WINDOWNJBT0023S05+Structure and removal/reinstallation method of back door win-
dow are basically the same as for the windshield.
NBT066
WINDSHIELD AND WINDOWS
Removal and Installation (Cont'd)
BT-74

h)Fuel pressure
i)Engine compression
j)EGR valve operation
k)Throttle valve
l)EVAP system
+On models equipped with air conditioner, checks should
be carried out while the air conditioner is ªOFFº.
+When checking idle speed on models equipped with A/T,
ignition timing and mixture ratio, checks should be carried
out while shift lever is in ªPº or ªNº position.
+When measuring ªCOº percentage, insert probe more
than 40 cm (15.7 in) into tail pipe.
+Turn off headlamps, heater blower, rear window defogger.
+On vehicles equipped with daytime light systems, set
lighting switch to the 1st position to light only small
lamps.
+Keep front wheels pointed straight ahead.
+If engine stops immediately after starting or idle condition
is unstable, perform the following to initialize IACV-AAC
valve:
a)Stop engine and wait 9 seconds.
b)Turn ignition ªONº and wait 1 second.
c)Turn ignition ªOFFº and wait 9 seconds.
+Make sure the cooling fan has stopped.
BASIC SERVICE PROCEDUREQG
Preparation (Cont'd)
EC-45

SEF217Z
SEF454Y
SEF455Y
Idle Air Volume LearningNJEC0562DESCRIPTIONNJEC0562S01ªIdle Air Volume Learningº is an operation to learn the idle air vol-
ume that keeps each engine within the specific range. It must be
performed under any of the following conditions:
+Each time IACV-AAC valve, throttle body or ECM is replaced.
+Idle speed or ignition timing is out of specification.
PRE-CONDITIONINGNJEC0562S02Before performing ªIdle Air Volume Learningº, make sure that all of
the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are
missed for even a moment.
+Battery voltage: More than 12.9V (At idle)
+Engine coolant temperature: 70 - 99ÉC (158 - 210ÉF)
+PNP switch: ON
+Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting
switch to the 1st position to light only small lamps.
+Cooling fan motor: Not operating
+Steering wheel: Neutral (Straight-ahead position)
+Vehicle speed: Stopped
+Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until ªFLUID
TEMP SEº in ªDATA MONITORº mode of ªA/Tº system indi-
cates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive
vehicle for 10 minutes.
OPERATION PROCEDURENJEC0562S03With CONSULT-IINJEC0562S03011. Turn ignition switch ªONº and wait at least 1 second.
2. Turn ignition switch ªOFFº and wait at least 10 seconds.
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic ªPRE-CONDITION-
INGº (previously mentioned) are in good order.
5. Turn ignition switch ªOFFº and wait at least 9 seconds.
6. Start the engine and let it idle for at least 28 seconds.
7. Select ªIDLE AIR VOL LEARNº in ªWORK SUPPORTº mode.
8. Touch ªSTARTº and wait 20 seconds.
9. Make sure that ªCMPLTº is displayed on CONSULT-II screen.
If ªINCMPº is displayed, ªIdle Air Volume Learningº will not be
carried out successfully. In this case, find the cause of the
problem by referring to the NOTE below.
10. Rev up the engine two or three times. Make sure that idle
speed and ignition timing are within specifications.
ITEM SPECIFICATION
Idle speed M/T: 700±50 rpm
A/T: 800±50 rpm (in ªPº or ªNº position)
Ignition timing M/T: 8±5É BTDC
A/T: 10±5É BTDC (in ªPº or ªNº position)
Without CONSULT-IINJEC0562S03021. Turn ignition switch ªONº and wait at least 1 second.
BASIC SERVICE PROCEDUREQG
Inspection Procedure (Cont'd)
EC-57