brake sensor NISSAN ALMERA N16 2001 Electronic Owner's Guide

Symptom Condition Diagnostic ItemReference Page
Except for
Euro-OBDEURO-OBD
Transmission overheats.ON vehicle1. Fluid level AT-78¬
2. Engine idling rpmEC-41, ªIdle
Speed and
Ignition Tim-
ingºEC-41, ªIdle
Speed and
Ignition Tim-
ingº
3. Throttle position sensor (Adjustment)EC-168,
ªDTC P0120
THROTTLE
POSITION
SENSORºEC-168,
ªDTC P0120
THROTTLE
POSITION
SENSORº
4. Line pressure test AT-82¬
5. Line pressure solenoid valve AT-174 AT-237
6. Control valve assembly AT-343¬
OFF vehicle7. Oil pump AT-371¬
8. Reverse clutch AT-390¬
9. High clutch AT-394¬
10. Brake band AT-419¬
11. Forward clutch AT-399¬
12. Overrun clutch AT-399¬
13. Low & reverse brake AT-406¬
14. Torque converter AT-354¬
ATF shoots out during operation.
White smoke emitted from exhaust
pipe during operation.ON vehicle 1. Fluid level AT-78¬
OFF vehicle2. Reverse clutch AT-390¬
3. High clutch AT-394¬
4. Brake band AT-419¬
5. Forward clutch AT-399¬
6. Overrun clutch AT-399¬
7. Low & reverse brake AT-406¬
Offensive smell at fluid charging
pipe.ON vehicle 1. Fluid level AT-78¬
OFF vehicle2. Torque converter AT-354¬
3. Oil pump AT-371¬
4. Reverse clutch AT-390¬
5. High clutch AT-394¬
6. Brake band AT-419¬
7. Forward clutch AT-399¬
8. Overrun clutch AT-399¬
9. Low & reverse brake AT-406¬
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Symptom Chart (Cont'd)
AT-114

Symptom Condition Diagnostic ItemReference Page
Except for
Euro-OBDEURO-OBD
A/T does not shift to ªD
4º when
driving with overdrive control
switch ªONº.ON vehicle1. Throttle position sensor (Adjustment)EC-168,
ªDTC P0120
THROTTLE
POSITION
SENSORºEC-168,
ªDTC P0120
THROTTLE
POSITION
SENSORº
2. PNP switch adjustment AT-344¬
3. Vehicle speed sensor´A/T (Revolution
sensor) and vehicle speed sensor´MTRAT-124,
AT-129AT-193,
AT-278
4. Shift solenoid valve A AT-140 AT-244
5. Overrun clutch solenoid valve AT-152 AT-265
6. Control valve assembly AT-343¬
7. A/T fluid temperature sensor AT-163 AT-187
8. Line pressure test AT-82¬
OFF vehicle9. Brake band AT-419¬
10. Overrun clutch AT-399¬
Engine is stopped at ªRº, ªDº, ª2º
and ª1º positions.ON vehicle1. Fluid level AT-78¬
2. Torque converter clutch solenoid valve AT-157 AT-231
3. Shift solenoid valve A AT-140 AT-244
4. Shift solenoid valve B AT-146 AT-250
5. Control valve assembly AT-343¬
SAT216J
TCM Terminals and Reference ValueNJAT0030PREPARATIONNJAT0030S01+Measure voltage between each terminal and terminal 25 or 48
by following ªTCM INSPECTION TABLEº.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Symptom Chart (Cont'd)
AT-116

Terminal
No.Wire color Item ConditionJudgement stan-
dard
41 GYThrottle position
sensor
When depressing accelerator pedal
slowly after warming up engine.
(Voltage rises gradually in response
to throttle position.)Fully-closed
throttle:
Approximately
0.5V
Fully-open
throttle:
Approximately 4V
42 BThrottle position
sensor
(Ground)ÐÐ
45 R/Y Stop lamp switchWhen depressing brake pedal. Battery voltage
When releasing brake pedal. 1V or less
47 BRA/T fluid tempera-
ture sensorWhen ATF temperature is 20ÉC
(68ÉF).Approximately
1.5V
When ATF temperature is 80ÉC
(176ÉF).Approximately
0.5V
48 B Ground Ð Ð
*2: This terminal is connected to the ECM. (Terminal No. 15 is for EURO-OBD only.)
*3: These terminals are connected to the data link connector.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
TCM Terminals and Reference Value (Cont'd)
AT-120

DescriptionNJAT0287+This is an OBD-II self-diagnostic item and not available in TCM
self-diagnosis.
+This malfunction will not be detected while the O/D OFF indi-
cator lamp is indicating another self-diagnosis malfunction.
+This malfunction is detected when the A/T does not shift into
third gear position as instructed by the TCM. This is not caused
by electrical malfunction (circuits open or shorted) but by
mechanical malfunction such as control valve sticking,
improper solenoid valve operation, malfunctioning servo piston
or brake band, etc.
Gear position1234
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)
TCM TERMINALS AND REFERENCE VALUENJAT0287S01Remarks: Specification data are reference values.
Terminal
No.Wire color Item ConditionJudgement stan-
dard
11 L/WShift solenoid
valve A
When shift solenoid valve A oper-
ates.
(When driving in ªD
1ºorªD4º.)Battery voltage
When shift solenoid valve A does
not operate.
(When driving in ªD
2ºorªD3º.)1V or less
ON BOARD DIAGNOSTIC LOGICNJAT0287S02This diagnosis monitors actual gear position by checking the torque
converter slip ratio calculated by TCM as follows:
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from revolution sensor
B: Engine speed signal from ECM
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is higher than the position (3rd) supposed
by TCM, the slip ratio will be more than normal. In case the ratio
exceeds the specified value, TCM judges this diagnosis malfunc-
tion.
This malfunction will be caused when shift solenoid valve A is stuck
closed.
Gear position supposed by TCM1234
In case of gear position with no malfunctions1234
In case of gear position with shift solenoid valve A stuck closed 1 1 4* 4
*: P0733 is detected.
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: A/T 3RD GR FNCTN
A/T cannot be shifted to the 3rd gear
position even if electrical circuit is good.+Shift solenoid valve A
+Each clutch
+Hydraulic control circuit
: P0733
DTC P0733 A/T 3RD GEAR FUNCTIONEURO-OBD
Description
AT-215

15. Engine Speed Does Not Return To Idle
(Light Braking D
4®D3)=NJAT0345SYMPTOM:
+Engine speed does not smoothly return to idle when A/T
shifts from D
4to D3.
+Vehicle does not decelerate by engine brake when turning
overdrive control switch OFF.
+Vehicle does not decelerate by engine brake when shifting
A/T from ªDº to ª2º position.
1 CHECK SELF-DIAGNOSTIC RESULTS
Does self-diagnosis show damage to overrun clutch solenoid valve circuit after cruise test?
SAT348H
YesorNO
Ye s©Check overrun clutch solenoid valve circuit. Refer to AT-152 (Except for Euro-OBD)/AT-
265 (Euro-OBD).
No©GO TO 2.
2 CHECK THROTTLE POSITION SENSOR
Check throttle position sensor. Refer to EC-168, ªDTC P0120 THROTTLE POSITION SENSORº.
SAT004K
OK or NG
OK©GO TO 3.
NG©Repair or replace throttle position sensor. (AT-132: Except for Euro-OBD/AT-256: Euro-
OBD)
TROUBLE DIAGNOSES FOR SYMPTOMS
15. Engine Speed Does Not Return To Idle (Light Braking D4®D3)
AT-320

Wheel Hub and Knuckle
COMPONENTS=NJAX0008
NAX013
1. Drive shaft
2. Knuckle
3. Baffle plate (where fitted)
4. ABS sensor5. Wheel bearing assembly
6. Snap ring
7. Hub bolt
8. Wheel hub9. Wheel bearing lock nut
10. Cotter pin
11. Brake disc
12. Wheel nut
REMOVALNJAX0009CAUTION:
Before removing the front axle assembly, disconnect the ABS
wheel sensor from the assembly. Then move it away from the
front axle assembly area.
Failure to do so may result in damage to the sensor wires and
the sensor becoming inoperative.
SFA090A
1. Remove wheel bearing lock nut.
FRONT AXLE
Wheel Hub and Knuckle
AX-5

SBR686C
Precautions
PRECAUTIONSNJAX0022+When installing each rubber part, final tightening must be
carried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
+Use flare nut wrench when removing or installing brake
tubes.
+After installing removed suspension parts, check wheel
alignment.
+Do not jack up at the trailing arm and lateral link.
+Always torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNJAX0032
Tool number
Tool nameDescription
KV40104710
Drift
NT474
Install ABS sensor rotor
a: 76.3 mm (3.004 in) dia.
b: 67.9 mm (2.673 in) dia.
ST3072000
Drift
NT115
Install ABS sensor rotor
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
COMMERCIAL SERVICE TOOLSNJAX0024
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing brake piping
a: 10 mm (0.39 in)
REAR AXLE
Precautions
AX-22

SRA711A
1. Remove brake caliper assembly.
2. Remove wheel bearing lock nut.
3. Remove brake rotor (models with disk brake) or brake drum
(models with drum brakes).
4. Remove wheel hub bearing from spindle.
CAUTION:
Do not disconnect brake hose from caliper.
+Suspend caliper assembly with wire so as not to stretch
brake hose.
+Be careful not to depress brake pedal, or piston will pop
out.
Make sure brake hose is not twisted.
ARA082
5. Remove the sensor rotor using suitable puller, drift and bea
ring replacer.
SAX014
INSTALLATIONNJAX0030+With vehicles equipped with ABS, press-fit ABS sensor rotor
into wheel hub bearing using a drift.
Do not reuse ABS sensor rotor. When installing, replace it
with a new one.
SRA734AB
+Press-fit ABS sensor rotor as far as the location shown in fig-
ure at left.
Height ªhº:
Models with disk brakes
1.5 - 2.5 mm (0.059 - 0.098 in)
Models with drum brakes
17.7 - 18.7 mm (0.697 - 0.736 in)
REAR AXLE
Wheel Hub (Cont'd)
AX-25

SRA695A
SSU038
REMOVALNJSU0031S01CAUTION:
+Before removing the rear suspension assembly, discon-
nect the ABS wheel sensor from the assembly. Failure to
do so may result in damage to the sensor wires and the
sensor becoming inoperative.
+Remove suspension assembly.
1. Disconnect brake hydraulic lines and parking brake cable at
toggle lever. (Models with drum brakes.)
+Drain brake fluid before disconnecting brake lines.
2. Disconnect parking brake cable from caliper and remove brake
caliper and rotor. (Models with disc brakes.)
Suspend caliper assembly with wire so as not to stretch
brake hose.
Be careful not to depress brake pedal, or piston will pop
out.
Make sure brake hose is not twisted.
3. Using a transmission jack, raise torsion beam a little, and
remove nuts and bolts from the trailing arm, shock absorber
assembly (lower side) and lateral link (Body side).
4. Lower transmission jack, and remove suspension.
5. Remove strut securing nuts (upper side). Then pull out strut
assembly.
SRA697A
INSTALLATIONNJSU0031S02+Install suspension assembly.
CAUTION:
Refill with new brake fluid ªDOT 4º.
Never reuse drained brake fluid.
1. Attach torsion beam, at trailing arm and lateral link, to vehicle.
Do not tighten bolts at this time.
SRA698A
2. Using a transmission jack, place lateral link and control rod
horizontally against torsion beam. Tighten lateral link on
vehicle.
3. Attach shock absorber assembly to vehicle. Then tighten the
lower side of shock absorber assembly.
4. Lower torsion beam to fully extended position. Remove trans-
mission jack and tighten torsion beam, at trailing arm, to speci-
fied torque. Refer to SU-20.
5. Install brake hydraulic lines and tighten flare nuts.
: 15 - 18 N´m (1.5 - 1.8 kg-m, 11 - 13 ft-lb)
6. Install ABS wheel sensor.
Coil Spring and Shock Absorber
REMOVAL AND INSTALLATIONNJSU0032Remove shock absorber upper and lower fixing nuts.
Do not remove piston rod lock nut on vehicle.
REAR SUSPENSION
Removal and Installation (Cont'd)
SU-21

Inspection - Lining .....................................................33
Installation ..................................................................33
REAR DISC BRAKE (CAM & STRUT TYPE)..............35
Component ................................................................35
Pad Replacement ......................................................35
Removal .....................................................................37
Disassembly...............................................................37
Inspection...................................................................38
CALIPER.................................................................38
ROTOR...................................................................39
Assembly ...................................................................39
Installation ..................................................................42
REAR DISC BRAKE (BALL & RAMP TYPE)..............43
Component ................................................................43
Pad Replacement ......................................................43
Removal .....................................................................45
Disassembly...............................................................45
Inspection...................................................................45
CALIPER.................................................................45
ROTOR...................................................................46
Installation ..................................................................46
PARKING BRAKE CONTROL......................................47
Components...............................................................47
Removal and Installation ...........................................47
Inspection...................................................................47
Adjustment .................................................................48
ABS
DESCRIPTION...............................................................49
Purpose......................................................................49
ABS (Anti-Lock Brake System) Operation ................49
ABS Hydraulic Circuit ................................................49
System Components .................................................50
System Description ....................................................50
SENSOR.................................................................50
CONTROL UNIT......................................................50
ABS ACTUATOR AND ELECTRIC UNIT....................50
Component Parts and Harness Connector
Location .....................................................................52
Schematic ..................................................................53
Wiring Diagram - ABS - .............................................54
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................58
CONSULT-II ...............................................................58
CONSULT-II APPLICATION TO ABS..........................58
ECU (ABS CONTROL UNIT) PART NUMBER
MODE
.....................................................................58
CONSULT-II Inspection Procedure............................58
SELF-DIAGNOSIS PROCEDURE..............................58
SELF-DIAGNOSTIC RESULTS MODE.......................60
DATA MONITOR PROCEDURE................................61
ACTIVE TEST PROCEDURE....................................62
DATA MONITOR MODE...........................................63
ACTIVE TEST MODE...............................................63
TROUBLE DIAGNOSIS - INTRODUCTION..................64
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................64
INTRODUCTION......................................................64
TROUBLE DIAGNOSIS - BASIC INSPECTION...........65
Preliminary Check......................................................65
Ground Circuit Check ................................................68
ABS ACTUATOR AND ELECTRIC UNIT GROUND.....68
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC
ITEMS.............................................................................69
Wheel Sensor or Rotor ..............................................69
DIAGNOSTIC PROCEDURE.....................................69
ABS Actuator Solenoid Valve or Solenoid Valve
Relay ..........................................................................72
DIAGNOSTIC PROCEDURE.....................................72
Motor Relay or Motor.................................................75
DIAGNOSTIC PROCEDURE.....................................75
Low Voltage ...............................................................77
DIAGNOSTIC PROCEDURE.....................................77
Control Unit ................................................................79
DIAGNOSTIC PROCEDURE.....................................79
TROUBLE DIAGNOSES FOR SYMPTOMS.................80
1. ABS Works Frequently ..........................................80
2. Unexpected Pedal Action ......................................80
3. Long Stopping Distance ........................................81
4. ABS Does Not Work ..............................................82
5. Pedal Vibration and Noise.....................................83
6. ABS Warning Lamp Does Not Come On
When Ignition Switch Is Turned On...........................84
7. ABS Warning Lamp Stays On When Ignition
Switch Is Turned On ..................................................86
REMOVAL AND INSTALLATION.................................88
Wheel Sensors ..........................................................88
ABS Actuator and Electric Unit..................................89
REMOVAL...............................................................89
INSTALLATION........................................................89
Sensor Rotor..............................................................90
REMOVAL...............................................................90
INSTALLATION........................................................90
SERVICE DATA AND SPECIFICATIONS (SDS).........91
General Specifications ...............................................91
Disc Brake .................................................................91
Drum Brake................................................................91
Brake Pedal ...............................................................92
Parking Brake ............................................................92
CONTENTS(Cont'd)
BR-2