Resistor NISSAN ALMERA N16 2001 Electronic Repair Manual

25 PREPARATION FOR ªCOº % CHECK
With CONSULT-II
1. Reconnect ECM harness connector.
2. Turn ignition switch ªONº.
3. Select ªCOOLANT TEMPº in ªACTIVE TESTº mode.
4. Set ªCOOLANT TEMPº to 5ÉC (41ÉF) by touching ªDWNº and ªQdº.
SEF172Y
Without CONSULT-II
1. Disconnect ECM harness connector.
2. Disconnect engine coolant temperature sensor harness connector.
3. Connect a resistor (4.4 kW) between terminals of engine coolant temperature sensor harness connector.
SEF982UA
©GO TO 26.
BASIC SERVICE PROCEDUREQG
Inspection Procedure (Cont'd)
EC-52

26 CHECK ªCOº %
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
SEF090Y
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
SEF978U
3. Check ªCOº %.
Idle CO:3-11%
4.
Without CONSULT-II
After checking CO%,
a. Disconnect the resistor from terminals of engine coolant temperature sensor.
b. Connect engine coolant temperature sensor harness connector to engine coolant temperature sensor.
OK or NG
OK©GO TO 27.
NG©GO TO 28.
BASIC SERVICE PROCEDUREQG
Inspection Procedure (Cont'd)
EC-53

AEC640
SEF111X
SEC163BA
MEC475B
Overall Function CheckNJEC0664Use this procedure to check the overall function of the cooling fan.
During this check, a DTC might not be confirmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could be caused by high pressure fluid escaping from
the radiator.
Wrap a thick cloth around the cap. Carefully remove the cap
by turning it a quarter turn to allow built-up pressure to
escape. Then turn the cap all the way off.
WITH CONSULT-IINJEC0664S011) Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to ªDiagnos-
tic Procedureº, EC-622.
2) Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to ªDiagnos-
tic Procedureº, EC-622.
3) Turn ignition switch ªONº.
4) Perform ªCOOLING FANº in ªACTIVE TESTº mode with CON-
SULT-II and make sure that cooling fans operate when touch-
ing ªHIGHº or ªLOWº.
If NG, go to ªDiagnostic Procedureº, EC-622.
WITHOUT CONSULT-IINJEC0664S021) Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to ªDiagnos-
tic Procedureº, EC-622.
2) Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to ªDiagnos-
tic Procedureº, EC-622.
3) Start engine.
Be careful not to overheat engine.
4) Set temperature control lever to full cold position.
5) Turn air conditioner switch ªONº.
6) Turn blower fan switch ªONº.
7) Run engine at idle for a few minutes with air conditioner oper-
ating.
Be careful not to overheat engine.
8) Make sure that cooling fans operate at low speed.
9) Turn ignition switch ªOFFº.
10) Turn air conditioner switch and blower fan switch ªOFFº.
11) Disconnect engine coolant temperature sensor harness con-
nector.
12) Connect 150Wresistor to engine coolant temperature sensor
harness connector.
13) Start engine and make sure that cooling fans operate at higher
speed than low speed.
Be careful not to overheat engine.
14) If NG, go to ªDiagnostic Procedureº, EC-622.
DTC P1217 OVER HEATYD
On Board Diagnosis Logic (Cont'd)
EC-620

5 CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-II
1. Turn ignition switch ªOFFº.
2. Reconnect cooling fan relays-2 and -4.
3. Turn air conditioner switch and blower fan switch ªOFFº.
4. Disconnect engine coolant temperature sensor harness connector.
5. Connect 150Wresistor to engine coolant temperature sensor harness connector.
6. Restart engine and make sure that cooling fans-1 and -2 operate at high speed.
MEC475B
OK or NG
OK©GO TO 6.
NG©Check cooling fan high speed control circuit. (Go to PROCEDURE B, EC-630.)
6 CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the pressure drops.
Testing pressure: 157 kPa (1.57 bar, 1.6 kg/cm2, 23 psi)
CAUTION:
Higher than the specified pressure may cause radiator damage.
SLC754A
Pressure should not drop.
OK or NG
OK©GO TO 8.
NG©GO TO 7.
7 DETECT MALFUNCTIONING PART
Check the following for leak.
+Hose
+Radiator
+Water pump (Refer to LC-38, ªWater Pumpº.)
©Repair or replace.
DTC P1217 OVER HEATYD
Diagnostic Procedure (Cont'd)
EC-625

Rear Internal Gear, Forward Clutch Hub and
Overrun Clutch Hub .................................................410
Output Shaft, Idler Gear, Reduction Pinion Gear
and Bearing Retainer...............................................414
Band Servo Piston Assembly ..................................419
Final Drive................................................................424
ASSEMBLY..................................................................428
Assembly (1) ............................................................428
Adjustment (1) .........................................................429
Assembly (2) ............................................................434
Adjustment (2) .........................................................438
Assembly (3) ............................................................442
Assembly (4) ............................................................444
SERVICE DATA AND SPECIFICATIONS (SDS).......449
General Specifications .............................................449
Shift Schedule..........................................................449
Stall Revolution ........................................................450
Line Pressure...........................................................450
Control Valves..........................................................450Clutch and Brakes ...................................................451
Clutch and Brake Return Springs............................452
Oil Pump ..................................................................453
Input Shaft ...............................................................453
Planetary Carrier......................................................453
Final Drive................................................................453
Reduction Pinion Gear ............................................455
Output Shaft.............................................................456
Bearing Retainer ......................................................457
Total End Play..........................................................457
Reverse Clutch End Play ........................................457
Accumulator .............................................................457
Band Servo ..............................................................458
Removal and Installation .........................................458
Shift Solenoid Valves ...............................................458
Resistance ...............................................................458
ATF Temp. Sensor ...................................................458
Revolution Sensor ...................................................458
Dropping Resistor ....................................................458
CONTENTS(Cont'd)
AT-4

JUDGEMENT OF LINE PRESSURE TESTNJAT0027S03
Judgement Suspected parts
At idleLine pressure is low in all positions.+Oil pump wear
+Control piston damage
+Pressure regulator valve or plug sticking
+Spring for pressure regulator valve damaged
+Fluid pressure leakage between oil strainer and pressure regulator valve
+Clogged strainer
Line pressure is low in particular
position.+Fluid pressure leakage between manual valve and particular clutch
+For example, line pressure is:
þ Low in ªRº and ª1º positions, but
þ Normal in ªDº and ª2º positions.
Therefore, fluid leakage exists at or around low and reverse brake circuit.
Refer to ªCLUTCH AND BAND CHARTº, AT-21.
Line pressure is high.+Maladjustment of throttle position sensor
+A/T fluid temperature sensor damaged
+Line pressure solenoid valve sticking
+Short circuit of line pressure solenoid valve circuit
+Pressure modifier valve sticking
+Pressure regulator valve or plug sticking
+Open in dropping resistor circuit
At stall
speedLine pressure is low.+Maladjustment of throttle position sensor
+Line pressure solenoid valve sticking
+Short circuit of line pressure solenoid valve circuit
+Pressure regulator valve or plug sticking
+Pressure modifier valve sticking
+Pilot valve sticking
SAT786A
Road TestNJAT0028DESCRIPTIONNJAT0028S01+The purpose of the test is to determine overall performance of
A/T and analyze causes of problems.
+The road test consists of the following three parts:
1. Check before engine is started
2. Check at idle
3. Cruise test
SAT496G
+Before road test, familiarize yourself with all test procedures
and items to check.
+Conduct tests on all items until specified symptom is found.
Troubleshoot items which check out No Good after road test.
Refer to the following items.
ON BOARD DIAGNOSITC
SYSTEM DESCRIPTIONTROUBLE DIAGNOSES FOR
SYMPTOMS
General and
Except for
Euro-OBDAT-37 - AT-47 AT-286 and AT-288 - AT-326
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Line Pressure Test (Cont'd)
AT-83

TCM HARNESS CONNECTOR TERMINAL LAYOUTNJAT0030S02
SAT999J
TCM INSPECTION TABLENJAT0030S03(Data are reference values.)
Terminal
No.Wire color Item ConditionJudgement stan-
dard
1 R/WLine pressure
solenoid valve
When releasing accelerator pedal
after warming up engine.1.5 - 2.5V
When depressing accelerator pedal
fully after warming up engine.0.5V or less
2 P/BLine pressure
solenoid valve
(with dropping
resistor)When releasing accelerator pedal
after warming up engine.5 - 14V
When depressing accelerator pedal
fully after warming up engine.0.5V or less
3 GY/RTorque converter
clutch solenoid
valve
When A/T performs lock-up. 8 - 15V
When A/T does not perform lock-up. 1V or less
5 *2 Y/R Ð
ÐÐ
6 *2 Y/G Ð Ð Ð
7 *2 Y/B Ð Ð Ð
8*2 BR/W Ð Ð Ð
9*2 G/Y Ð Ð Ð
10 BR/R Power sourceWhen turning ignition switch to
ªONº.Battery voltage
When turning ignition switch to
ªOFFº.1V or less
11 L/WShift solenoid
valve A
When shift solenoid valve A oper-
ates.
(When driving in ªD
1ºorªD4º.)Battery voltage
When shift solenoid valve A does
not operate.
(When driving in ªD
2ºorªD3º.)1V or less
12 L/YShift solenoid
valve BWhen shift solenoid valve B oper-
ates.
(When driving in ªD
1ºorªD2º.)Battery voltage
When shift solenoid valve B does
not operate.
(When driving in ªD
3ºorªD4º.)1V or less
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
TCM Terminals and Reference Value (Cont'd)
AT-117

Diagnostic ProcedureNJAT0042
1 CHECK DTC WITH ECM
Perform diagnostic test mode II (self-diagnostic results) for engine control. Check ignition signal circuit condition.
OK or NG
OK (With CONSULT-II)©GO TO 2.
OK (Without CONSULT-
II)©GO TO 3.
NG©Check ignition signal circuit for engine control. Refer to EC-451, ªIGNITION SIGNALº.
2 CHECK INPUT SIGNAL (With CONSULT-II)
With CONSULT-II
1. Start engine.
2. Select ªECU INPUT SIGNALSº in ªDATA MONITORº mode for ªA/Tº with CONSULT-II.
SAT580J
3. Read out the value of ªENGINE SPEEDº.
Check engine speed changes according to throttle position.
SAT645J
OK or NG
OK©GO TO 4.
NG©Check the following items:
+Harness for short or open between TCM and ECM
+Resistor and ignition coil
Refer to EC-451, ªIGNITION SIGNALº.
ENGINE SPEED SIGNALEXCEPT FOR EURO-OBD
Diagnostic Procedure
AT-172

3 CHECK INPUT SIGNAL (Without CONSULT-II)
Without CONSULT-II
1. Start engine.
2. Check voltage between TCM terminal 39 and ground.
Voltage (Idle speed):
Refer to EC-489, ªIdle Speed and Ignition Timingº.
SAT424JA
OK or NG
OK©GO TO 4.
NG©Check the following items:
+Harness for short or open between TCM and ECM
+Resistor and ignition coil
Refer to EC-451, ªIGNITION SIGNALº.
4 CHECK DTC
Perform Self-diagnosis Code confirmation procedure, AT-170.
OK or NG
OK©INSPECTION END
NG©1. Perform TCM input/output signal inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness con-
nector.
ENGINE SPEED SIGNALEXCEPT FOR EURO-OBD
Diagnostic Procedure (Cont'd)
AT-173

SAT283HC
DescriptionNJAT0061The line pressure solenoid valve regulates the oil pump discharge
pressure to suit the driving condition in response to a signal sent
from the TCM.
The line pressure duty cycle value is not consistent when the
closed throttle position switch is ªONº. To confirm the line
pressure duty cycle at low pressure, the accelerator (throttle)
should be open until the closed throttle position switch is
ªOFFº.
CONSULT-II REFERENCE VALUE IN DATA MONITOR
MODE
NJAT0061S01Remarks: Specification data are reference values.
Monitor item Condition Specification
Line pressure solenoid valve dutySmall throttle opening
(Low line pressure)
¯
Large throttle opening
(High line pressure)Approximately 24%
¯
Approximately 95%
NOTE:
The line pressure duty cycle value is not consistent when the closed throttle position switch is ªONº. To confirm the line pressure duty
cycle at low pressure, the accelerator (throttle) should be open until the closed throttle position switch is ªOFFº.
TCM TERMINALS AND REFERENCE VALUENJAT0061S02Remarks: Specification data are reference values.
Terminal
No.Wire color Item ConditionJudgement stan-
dard
1 R/WLine pressure sole-
noid valve
When releasing accelerator pedal
after warming up engine.1.5 - 2.5V
When depressing accelerator pedal
fully after warming up engine.0.5V or less
2 P/BLine pressure sole-
noid valve (with
dropping resistor)When releasing accelerator pedal
after warming up engine.5 - 14V
When depressing accelerator pedal
fully after warming up engine.0.5V or less
ON BOARD DIAGNOSIS LOGICNJAT0061S03
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: LINE PRESSURE S/V TCM detects an improper voltage drop
when it tries to operate the solenoid
valve.+Harness or connectors
(The solenoid circuit is open or shorted.)
+Line pressure solenoid valve
: 10th judgement flicker
LINE PRESSURE SOLENOID
VALVE
EXCEPT FOR EURO-OBD
Description
AT-174