wheel bolts NISSAN ALMERA TINO 2001 Service Owner's Manual

JEM220G
CONNECTING ROD BOLT DEFORMATIONNLEM0073S18+Install nuts to connecting rod bolts. Check that the nut can be
screwed smoothly on bolt threads by hand to the last thread
on the bolt.
+If the nut does not screw in smoothly, measure the outer diam-
eter of the bolt thread at the point specified in the figure.
+If a necked point is identified, measure at that point.
Standard: 8.90 - 9.00 mm (0.3504 - 0.3543 in) dia.
Limit: 8.75 mm (0. 3445 in) dia.
+If the measurement exceeds the limit, replace connecting rod
bolts and nuts.
AEM100
FLYWHEEL RUNOUTNLEM0073S11Runout (Total indicator reading):
FlywheelH
Less than 0.15 mm (0.0059 in)
CAUTION:
+The signal plate is built into the flywheel assembly. Be
careful not to damage the signal plate, especially the
teeth.
+Check the signal plate for deformation or cracks.
+Never place the flywheel assembly with the signal plate
facing down.
+Keep any magnetized objects away from the signal plate.
+Do not allow any magnetic materials to contact the signal
plate teeth.
JEM221G
OIL JETNLEM0073S19+Check nozzle for deformation or damage.
+Check oil passage for obstruction by blowing in air on nozzle
side.
+If abnormality is found, clean or replace.
JEM222G
OIL JET RELIEF VALVENLEM0073S20Using a clean resin rod, press down on the check valve inside relief
valve. Check for appropriate bounce/repulsion and smooth
operation.
CYLINDER BLOCKYD
Inspection (Cont'd)
EM-235

JEM233G
16. Install rear oil seal retainer.
+Apply a continuous bead of specified liquid gasket (Refer to
EM-158, ªLiquid Gasket Application Procedureº.) on locations
shown in the figure.
JEM234G
17. Install pilot bushing.
+Force fit with the drift [approx. 19 mm (0.75 in) dia.].
SEM513G
18. Install fuel injection pump bracket.
+Install insulator according to the shape of the block, and secure
by placing the bracket against the insulator. (Not installed on
some models)
+Align the bracket with the dowel pins on the block to install.
+The two bolts used for dowel pins have a longer shanks than
the other two.
+Check the protruding distance of the dowel pin for fuel injec-
tion pump.
Standard: 13.0 - 15.0 mm (0.512 - 0.591 in)
19. Install parts to the engine in the reverse order of disassembly.
+Tighten bolts securing brackets of auxiliary components (A/C
compressor, alternator) to the specified torque.
: 57 - 65 N´m (5.8 - 6.7 kg-m, 42 - 48 ft-lb)
20. Remove engine from engine stand in the reverse order of
assembly.
21. Install flywheel.
+Holding ring gear with ring stopper (SST), tighten securing
bolts with TORX-socket (size: Q8 E20, Commercial Service
Tool).
+Tighten bolts uniformly in a crisscross manner.
SEM500G
REPLACEMENT OF PILOT BUSHINGNLEM0074S031. Remove pilot bushing using tool or suitable tool.
CYLINDER BLOCKYD
Assembly (Cont'd)
EM-239

S
S/LOCK - Wiring diagram ................ EL-260, 286
S/SIG - Wiring diagram ................. EC-512, 1028
SAE J1930 terminology list ........................ GI-48
SHIFT - Wiring diagram ........................... AT-196
SROOF - Wiring diagram ........................ EL-238
SRS - See Supplemental Restraint
System ................................................... RS-16
START - Wiring diagram ........................... SC-14
STOP/L - Wiring diagram .......................... EL-91
SWL/V - Wiring diagram ................. EC-366, 481
Seal - See Exterior .................................... BT-38
Seat belt pre-tensioner disposal ............... RS-30
Seat belt pre-tensioner ............................... RS-3
Seat belt, front ............................................ RS-5
Seat belt, rear ............................................. RS-7
Seat, front .................................................. BT-46
Seat, rear ................................................... BT-49
Self-diagnostic results ............ EC-73, 598, 1098
Shift control components (M/T) .......... MT-26, 64
Shift fork (M/T) .................................... MT-26, 64
Shift lever .................................................. MT-23
Shift lock system ...................................... AT-195
Shock absorber (front) .............................. SU-11
Shock absorber (rear) ............................... SU-23
Side air bag ............................................... RS-28
Side trim .................................................... BT-28
Speedometer ........................................... EL-130
Spiral cable ............................................... RS-24
Spring (Wheelarch) height .......................... SU-6
Stabilizer bar (front) .................................. SU-12
Stall test (A/T) ............................................ AT-51
Standardized relay ....................................... EL-7
Start signal .......................... EC-511, 1027, 1293
Starter ....................................................... SC-17
Starting system ......................................... SC-13
Steering linkage ......................................... ST-15
Steering switch .......................................... EL-67
Steering wheel and column ....................... ST-10
Steering wheel play ..................................... ST-6
Steering wheel turning force ....................... ST-8
Stop lamp .................................................. EL-91
Striking rod (M/T) ................................ MT-26, 64
Strut (front) ................................................ SU-10
Strut (rear) ................................................. SU-22
Sub-gear (M/T) .......................................... MT-25
Sunroof, electric ....................................... EL-238
Sunroof ...................................................... BT-51
Super lock ................................................ EL-281
Supplemental Restraint System ............... RS-16
Swirl control valve control solenoid
valve .................................. EC-366, 481, 1285
Symbols and abbreviations .......................... GI-9
Symptom matrix chart ........... EC-124, 648, 1116
Synchronizer (M/T) ............................. MT-25, 63
System readiness test (SRT) code ... EC-62, 586
T
TCM circuit diagram ................................... AT-13
TCM inspection table ................................. AT-58
TP/SW - Wiring diagram ................. EC-354, 874
TPS - Wiring diagram ..................... EC-178, 703
TURN - Wiring diagram ........................... EL-102
Tachometer .............................................. EL-130
Tail lamp .................................................... EL-87
Thermostat .................................... LC-15, 35, 57
Three way catalyst precautions ................... GI-6
Three way catalyst .......................... EC-327, 848
Throttle position sensor (TPS) ........ EC-175, 700
Throttle position sensor adjustment .. EC-99, 623
Throttle position switch ................... AT-111, 145,
EC-352, 872
Throwout bearing - See Clutch release
bearing ............................................. CL-17, 20
Tie-rod ball joints ....................................... ST-18
Tie-rod ........................................................ ST-15
Tightening torque of standard bolts ........... GI-47
Timing belt .......................................... EM-22, 96
Timing chain ........................................... EM-175
Tire size ...................................................... GI-41
Torque converter installation .................... AT-207
Tow truck towing ........................................ GI-45
Transmission case (M/T) .................... MT-24, 62
Tread-FR&RR (Dimensions) ...................... GI-41
Trim ............................................................ BT-28
Trouble diagnoses ...................................... GI-31
Trunk lid finisher ........................................ BT-31
Trunk lid opener - See Trunk lid ................ BT-10
Trunk lid trim .............................................. BT-31
Trunk lid ..................................................... BT-10
Trunk room trim ......................................... BT-31
Turn signal lamp ...................................... EL-101
Two trip detection logic ..................... EC-59, 583
Two-pole lift ................................................ GI-44
U
Under body ................................................ BT-68
V
VSS - Wiring diagram ........... EC-340, 860, 1172
Vacuum hose (brake system) ................... BR-18
Vacuum hose drawing (Engine control) ... EC-33,
567, 1077
Vacuum pump ........................................... BR-20
Valve clearance ................................ EM-42, 214
Valve guide ............................... EM-38, 116, 205
Valve lifter ................................................. EM-41
Valve seat ................................. EM-40, 117, 207
Valve spring .............................. EM-41, 119, 209
ALPHABETICAL INDEX
IDX-7

Water Pump
REMOVAL AND INSTALLATIONNLLC0018
SEM858F
SEM859F
CAUTION:
+When removing water pump assembly, be careful not to
get coolant on drive belt.
+Water pump cannot be disassembled and should be
replaced as a unit.
+After installing water pump, and check for leaks using
radiator cap tester.
1. Drain engine coolant.
Refer to LC-19, ªChanging Engine Coolantº.
2. Remove drive belts and idler pulley.
3. Loosen water pump pulley bolts.
4. Remove water pump pulley.
5. Remove front right wheel.
6. Remove front right undercover and front right fender protector.
7. Remove water pump bolts.
8. Remove water pump.
9. Reinstall parts in reverse order of removal.
SEM860F
INSPECTIONNLLC0019+Check body assembly and vane for rust or corrosion.
+Check for rough operation due to excessive end play.
ENGINE COOLING SYSTEMQG
Water Pump
LC-14

NLMA0036
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel filter for water or dusts (Diesel only), and fuel lines and connections for leaks
Engine oil level and oil leaks
Clutch and brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Manual transmission/transaxle, transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnability
Engine performance
Squeaks and rattles
ENGINE OPERATING AND HOT
Adjust idle speed
Automatic transmission/transaxle fluid level
Engine idling and stop knob operation (Diesel only)
FINAL INSPECTION
Install necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps)
Inspect for interior and exterior metal and paint damage
Check for spare tire, jack, tools (wheel chock), and literature
Wash, clean interior and exterior
: Not applicable to this model
PRE-DELIVERY INSPECTION ITEMS
MA-2

Precautions
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)“AIR BAG”AND“SEAT BELT
PRE-TENSIONER”
NLRS0001The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER” used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS composition which is available to NISSAN MODEL V10 is as follows (The composition var-
ies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver’s air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
PRECAUTION FOR SEAT BELT SERVICENLRS0002CAUTION:
+Before removing the seat belt pre-tensioner assembly, turn the ignition switch off, disconnect both
battery cables and wait at least 3 minutes.
+Do not use electrical test equipment for seat belt pre-tensioner connector.
+After replacing or reinstalling seat belt pre-tensioner assembly, or reconnecting seat belt pre-ten-
sioner connector, check the system function. Refer to“SRS Operation Check”for details. (RS-45)
+Do not disassemble buckle or seat belt assembly.
+Replace anchor bolts if they are deformed or worn out.
+Never oil tongue and buckle.
+If any component of seat belt assembly is questionable, do not repair. Replace the whole seat belt
assembly.
+If webbing is cut, frayed, or damaged, replace seat belt assembly.
+When replacing seat belt assembly, use a genuine seat belt assembly.
After A CollisionNLRS0002S01WARNING:
Inspect all seat belt assemblies including retractors and attaching hardware after any collision.
NISSAN recommends that all seat belt assemblies in use during a collision be replaced unless the
collision was minor and the belts show no damage and continue to operate properly. Failure to do so
could result in serious personal injury in an accident. Seat belt assemblies not in use during a colli-
sion should also be replaced if either damage or improper operation is noted. Seat belt pre-tensioner
should be replaced even if the seat belts are not in use during a frontal collision in which the air bags
are deployed.
Replace any seat belt assembly if:
+The seat belt was in use at the time of a collision (except for minor collisions and the belts, retractors and
buckles show no damage and continue to operate properly).
+The seat belt was damaged in an accident. (i.e. torn webbing, bent retractor or guide, etc.)
+The seat belt attaching point was damaged in an accident. Inspect the seat belt attaching area for dam-
age or distortion and repair as necessary before installing a new seat belt assembly.
+Anchor bolts are deformed or worn out.
SEAT BELTS
Precautions
RS-3

or seatback. Check harness cover and connectors for damage,
terminals for deformities, and harness for binding.
+Install driver air bag module to steering wheel to check fit or
alignment with the wheel.
+Check steering wheel for excessive free play.
+Install front passenger air bag module to instrument panel to
check fit or alignment with the instrument panel.
+Install front side air bag module to seatback to check fit and
alignment with the seat.
3) Spiral cable
+Check spiral cable for dents, cracks, or deformities.
+Check connectors and protective tape for damage.
+Check steering wheel for noise, binding or heavy operation.
4) Main harness, body harness, side air bag module sub-harness
+Check connectors for poor connections, damage, and termi-
nals for deformities.
+Check harnesses for binding, chafing or cut.
5) Front seat belt pre-tensioner
+Check harness cover and connectors for damage, terminals
for deformities, and harness for binding.
+Check belts for damage and anchors for loose mounting.
+Check retractor for smooth operation.
+Perform self-diagnosis for seat belt pre-tensioner using“AIR
BAG”warning lamp or CONSULT-II.
Refer to“SRS Operation Check”for details. (RS-45)
6) Side air bag (satellite) sensor
+Check side air bag (satellite) sensor (including bracket portion)
for dents, cracks or deformities.
+Check connectors for damage, and terminals for deformities.
CAUTION:
Replace previously used special bolts and ground bolt with
new ones.
Diagnosis Sensor Unit
REMOVAL AND INSTALLATIONNLRS0013CAUTION:
+Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
+The special bolts are coated with bonding agent while the
other bolt is for ground. Do not use old bolts after
removal; replace with new ones.
+Check diagnosis sensor unit for proper installation.
+Check diagnosis sensor unit to ensure it is free of
deformities, dents, cracks or rust. If they show any visible
signs of damage, replace them with new ones.
+Check diagnosis sensor unit brackets to ensure they are
free of deformities or rust.
+Replace diagnosis sensor unit if it has been dropped or
sustained an impact.
+After replacement of diagnosis sensor unit, perform self-
diagnosis for SRS. Refer to“SRS Operation Check”for
details. (RS-45)
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Maintenance Items (Cont’d)
RS-21

Driver Air Bag Module and Spiral Cable
REMOVAL AND INSTALLATIONNLRS0015
SRS865
SRS566
REMOVALNLRS0016CAUTION:
+Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
+Always work from the side of driver air bag module.
1. Remove lower lid from steering wheel, and disconnect driver
air bag module connector.
SBF812E
2. Remove side lids and audio steering switch. Using the
TAMPER RESISTANT TORX (Size T30), remove left and right
special bolts. Driver air bag module can then be removed.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable
RS-24

SRS443
CAUTION:
+Always place driver air bag module with pad side facing
upward.
+Do not attempt to disassemble driver air bag module.
+The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new ones.
+Do not insert any foreign objects (screwdriver, etc.) into
driver air bag module connector.
SBF814E
+Replace driver air bag module if it has been dropped or
sustained an impact.
+Do not expose the driver air bag module to temperatures
exceeding 90°C (194°F).
+Do not allow oil, grease or water to come in contact with
the driver air bag module.
SBF239F
3. Set steering wheel in the neutral position.
4. Disconnect horn connector (or horn/audio connector) and
remove nut.
5. Using steering wheel puller, remove steering wheel. Be care-
ful not to over-tighten puller bolt on steering wheel.
CAUTION:
+Do not tap or bump the steering wheel.
6. Remove steering column cover.
NRS105
7. Remove the inner steering cover.
SRS384
8. Remove four spiral cable securing screws, and extract spiral
cable forward. Unlock spiral cable connector, then remove spi-
ral cable.
CAUTION:
+Do not attempt to disassemble spiral cable.
+Do not apply lubricant to the spiral cable.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable (Cont’d)
RS-25

NRS121
INSTALLATIONNLRS00171. Set the front wheels in the straight-ahead position.
2. Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning left (counterclock-
wise) about 3.5 revolutions from the right end position. Align
the two marks (
) or make sure that the white indicator is vis-
ible in the upper part of the indicator window, with the cable
pointed down wards.
CAUTION:
+The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
+Also, with the steering linkage disconnected, the cable
may snap by turning the steering wheel beyond the limited
number of turns. The spiral cable can be turned up to
about 3.5 turns from the neutral position to both the right
and left.
3. Connect spiral cable connector and tighten with screws.
4. Install inner and steering column cover. And make sure the
harness do not get caught between inner steering cover and
steering column.
5. Install steering wheel, aligning with spiral cable pin guides, and
pull spiral cable through.
6. Connect horn connector (or horn/audio connector) and engage
spiral cable with pawls in steering wheel. Move driver air bag
module connector away from steering wheel lower lid opening.
7. Tighten nut.
: 29.4 - 39.2 N·m (3.0 - 4.0 kg-m, 22 - 28 ft-lb)
SBF812EI
8. Position driver air bag module and tighten with new special
bolts.
9. Connect driver air bag module connector.
10. Install steering switches and lids.
11. Conduct self-diagnosis to ensure entire SRS operates prop-
erly. (Use CONSULT-II or warning lamp check.)
Before performing self-diagnosis, connect both battery cables.
12. Turn steering wheel to the left end and then to the right end
fully to make sure that spiral cable is set in the neutral posi-
tion.
If“AIR BAG”warning lamp blinks or stays ON (at the user
mode), it shows the spiral cable may be snapped due to its
improper position. Perform self-diagnosis again (use CON-
SULT-II or warning lamp). If a malfunction is detected, replace
the spiral cable with a new one.
13. Perform self-diagnosis again to check that no malfunction is
detected.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable (Cont’d)
RS-26