transmission NISSAN ALMERA TINO 2001 Service Repair Manual

TCM FUNCTION=NLAT0014S03The function of the TCM is to:
+Receive input signals sent from various switches and sensors.
+Determine required line pressure, shifting point and lock-up operation.
+Send required output signals to the step motor and the respective solenoids.
INPUT/OUTPUT SIGNAL OF TCMNLAT0014S04
Switches, sensors and actuators Function
InputPNP switch Detects select lever position and sends a signal to TCM.
Throttle position sensor Detects throttle valve position and sends a signal to TCM.
Closed throttle position switch Detects throttle valve's fully-closed position and sends a signal to TCM.
Wide open throttle position switchDetects a throttle valve position of greater than 1/2 of full throttle and
sends a signal to TCM.
Engine speed signal From ECM.
CVT fluid temperature sensor Detects transmission fluid temperature and sends a signal to TCM.
CVT fluid pressure sensor Detects transmission fluid pressure and sends a signal to TCM.
Primary speed sensor Detects primary pulley rpm and sends a signal to TCM.
Secondary speed sensor Detects secondary pulley rpm and sends a signal to TCM.
Stop lamp switchSends a signal to the TCM relaying the operation condition of the brake
pedal.
SPORT mode switchSends a signal to the TCM relaying the operation condition of the SPORT
mode switch.
ABS control unit Sends a signal to the TCM operation condition of the ABS.
OutputStep motor Regulates pulley position in relation to a signal sent from TCM.
Line pressure solenoid valveRegulates (or decreases) line pressure suited to driving conditions in rela-
tion to a signal sent from TCM.
Torque converter clutch solenoid
valveRegulates (or decreases) lock-up pressure suited to driving conditions in
relation to a signal sent from TCM.
SPORT indicator lamp Shows the operation condition of the SPORT mode switch.
OVERALL SYSTEM
Control System (Cont'd)
AT-17

SAT767B
CVT Fluid CheckNLAT0025FLUID LEAKAGE CHECKNLAT0025S011. Clean area suspected of leaking. Ð for example, mating sur-
face of converter housing and transmission case.
2. Start engine, apply foot brake, place selector lever in ªDº posi-
tion and wait a few minutes.
3. Stop engine.
SAT288G
4. Check for fluid leakage.
SAT638A
FLUID CONDITION CHECKNLAT0025S02
Fluid color Suspected problem
Dark or black with burned odor Wear of frictional material
Milky pink Water contamination Ð Road water
entering through filler tube or breather
Varnished fluid, light to dark brown
and tackyOxidation Ð Over or under filling, Ð
Overheating
FLUID LEVEL CHECKNLAT0025S03Refer to ªChecking CVT Fluidº, AT-10.
SAT647B
Stall TestNLAT0026STALL TEST PROCEDURENLAT0026S011. Check CVT fluid and engine oil levels. If necessary, add.
2. Drive vehicle for approx. 10 minutes or until engine oil and CVT
fluid reach operating temperature.
CVT fluid operating temperature:
50 - 80ÉC (122 - 176ÉF)
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
CVT Fluid Check
AT-51

DescriptionNLAT0032+The PNP switch assembly includes a transmission range
switch.
+The transmission range switch detects the selector lever posi-
tion and sends a signal to the TCM.
TCM TERMINALS AND REFERENCE VALUENLAT0032S01Remarks: Specification data are reference values.
Terminal
No.Wire color Item ConditionJudgement
standard
(Approx.)
27 LPNP switch ªLº
position
When setting selector lever to ªLº
position.Battery voltage
When setting selector lever to
other positions.0V
34 W/GPNP switch ªDº
positionWhen setting selector lever to ªDº
position.Battery voltage
When setting selector lever to
other positions.0V
35 G/WPNP switch ªRº
positionWhen setting selector lever to ªRº
position.Battery voltage
When setting selector lever to
other positions.0V
36 GPNP switch ªNº or
ªPº positionWhen setting selector lever to ªNº
or ªPº position.Battery voltage
When setting selector lever to
other positions.0V
ON BOARD DIAGNOSIS LOGICNLAT0032S02
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: PNP SW/CIRC
TCM does not receive the correct voltage
signal from the switch based on the gear
position.+Harness or connectors
(The PNP switch circuit is open or
shorted.)
+PNP switch
: P0705
: MI Code No. 0705
DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCHEURO-OBD
Description
AT-66

PNP Switch, Stop Lamp Switch and Throttle
Position Switch
NLAT0290SYMPTOM:
SPORT indicator lamp does not come on in TCM self-diagnos-
tic procedure even the lamp circuit is good.
DESCRIPTIONNLAT0290S01+PNP switch
+The PNP switch assemble includes a transmission position
switch. The transmission position switch detects the selector
position and sends a signal to the TCM.
+Stop lamp switch
Detects the stop lamp switch position (ON or OFF) and sends
a signal to the TCM
+Throttle position switch.
Consists of a wide open throttle position switch and a closed
throttle position switch.
The wide open throttle position switch sends a signal to the
TCM when the throttle valve is open at least 1/2 of the full
throttle position. The closed throttle position switch sends a
signal to the TCM when the throttle valve is fully closed.
Diagnostic ProcedureNLAT0291
1 CHECK PNP SWITCH CIRCUIT (With CONSULT-II)
With CONSULT-II
1. Turn ignition switch to ªONº position.
(Do not start engine.)
2. Select ªTCM INPUT SIGNALSº in ªDATA MONITORº mode for ªCVTº with CONSULT-II.
SAT250K
3. Read out ªP/Nº, ªRº, ªDº and ªLº position switches moving selector lever to each position.
Check the signal of the selector lever position is indicated properly.
OK or NG
OK©GO TO 3.
NG©Check the following items:
+PNP switch
Refer to ªComponent Inspectionº, AT-72.
+Harness for short or open between ignition switch and PNP switch (Main harness)
+Harness for short or open between PNP switch and TCM (Main harness)
+Ignition switch and fuse
Refer to EL section (ªPOWER SUPPLY ROUTINGº).
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
PNP Switch, Stop Lamp Switch and Throttle Position Switch
AT-184

SEF217Z
SEF454Y
SEF455Y
Idle Air Volume LearningNLEC0562DESCRIPTIONNLEC0562S01ªIdle Air Volume Learningº is an operation to learn the idle air vol-
ume that keeps each engine within the specific range. It must be
performed under any of the following conditions:
+Each time IACV-AAC valve, throttle body or ECM is replaced.
+Idle speed or ignition timing is out of specification.
PRE-CONDITIONINGNLEC0562S02Before performing ªIdle Air Volume Learningº, make sure that all of
the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are
missed for even a moment.
+Battery voltage: More than 12.9V (At idle)
+Engine coolant temperature: 70 - 99ÉC (158 - 210ÉF)
+PNP switch: ON
+Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting
switch to the 1st position to light only small lamps.
+Cooling fan motor: Not operating
+Steering wheel: Neutral (Straight-ahead position)
+Vehicle speed: Stopped
+Transmission: Warmed-up
M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURENLEC0562S03With CONSULT-IINLEC0562S03011. Start engine and warm it up to normal operating temperature.
2. Check that all items listed under the topic ªPRE-CONDITION-
INGº (previously mentioned) are in good order.
3. Turn ignition switch ªOFFº and wait at least 9 seconds.
4. Start the engine and let it idle for at least 28 seconds.
5. Select ªIDLE AIR VOL LEARNº in ªWORK SUPPORTº mode.
6. Touch ªSTARTº and wait 20 seconds.
7. Make sure that ªCMPLTº is displayed on CONSULT-II screen.
If ªINCMPº is displayed, ªIdle Air Volume Learningº will not be
carried out successfully. In this case, find the cause of the
problem by referring to the NOTE below.
8. Rev up the engine two or three times. Make sure that idle
speed and ignition timing are within specifications.
ITEM SPECIFICATION
Idle speed 700±50 rpm
Ignition timing 8±2É BTDC
BASIC SERVICE PROCEDUREQG18DE
Inspection Procedure (Cont'd)
EC-57

DescriptionNLEC1271The specification (SP) value indicates the tolerance of the value that is displayed in ªDATA MONITOR (SPEC)º
mode of CONSULT-II during normal operation of the Engine Control System. When the value in ªDATA MONI-
TOR (SPEC)º mode is within the SP value, the Engine Control System is confirmed OK. When the value in
ªDATA MONITOR (SPEC)º mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
+B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
+A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
+MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionNLEC1272+Vehicle driven distance: More than 5,000 km (3,100 miles)
+Barometric pressure: 101.3 kPa (760.0 mmHg, 29.92 inHg)±3 kPa (22.5 mmHg, 0.89 inHg)
+Atmospheric temperature: 20 - 30ÉC (68 - 86ÉF)
+Engine coolant temperature: 75 - 95ÉC (167 - 203ÉF)
+Transmission: Warmed-up*1
+Electrical load: Not applied*2
+Engine speed: Idle
*1: For M/T models, drive vehicle for 5 minutes after the engine is warmed up to normal operating tempera-
ture.
*2: Rear window defogger switch, air conditioner switch, lighting switch are ªOFFº. Cooling fans are not oper-
ating. Steering wheel is straight ahead.
SEF601Z
Inspection ProcedureNLEC1273NOTE:
Perform ªDATA MONITOR (SPEC)º mode in maximum scale dis-
play.
1. Perform ªBasic Inspectionº, EC-99.
2. Confirm that the testing conditions indicated above are met.
3. Select ªB/FUEL SCHDLº, ªA/F ALPHA-B1º, ªA/F ALPHA-B2º
and ªMAS A/F SE-B1º in ªDATA MONITOR (SPEC)º mode with
CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to ªDiagnostic Procedureº, EC-142.
TROUBLE DIAGNOSIS Ð SPECIFICATION VALUEQG18DE
Description
EC-141

9 REPLACE IACV-AAC VALVE
1. Replace IACV-AAC valve assembly.
2. Perform ªIdle Air Volume Learningº, EC-57.
Is the result CMPLT or INCMP?
CMPLT or INCMP
CMPLT©INSPECTION END
INCMP©Follow the construction of ªIdle Air Volume Learningº.
10 CHECK TARGET IDLE SPEED
1. Turn ignition switch ªOFFº.
2. Reconnect all harness connectors and vacuum hoses.
3. Start engine and warm it up to normal operating temperature.
4. Also warm up transmission to normal operating temperature.
+For M/T models, drive vehicle for 10 minutes.
5. Stop vehicle with engine running.
6. Check target idle speed.
700±50 rpm
OK or NG
OK©GO TO 11.
NG©Perform ªIdle Air Volume Learningº, EC-57.
11 CHECK INTERMITTENT INCIDENT
Perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-145.
©INSPECTION END
DTC P0505 IDLE AIR CONTROL VALVE (IACV) Ð AUXILIARY AIR CONTROL
(AAC) VALVE
QG18DE
Diagnostic Procedure (Cont'd)
EC-350

8 CHECK VACUUM HOSES AND TUBES
1. Disconnect vacuum hoses between the air control valve (Power steering) and vacuum port, air control valve (Power
steering) and air duct.
2. Check hoses and tubes for cracks, clogging, improper connection or disconnection.
SEF109L
OK or NG
OK©GO TO 9.
NG©Repair hoses or tubes.
9 CHECK IACV-AAC VALVE
Refer to ªComponent Inspectionº, EC-474.
OK or NG
OK©GO TO 11.
NG©GO TO 10.
10 REPLACE IACV-AAC VALVE
1. Replace IACV-AAC valve assembly.
2. Perform ªIdle Air Volume Learningº, EC-57.
Is the result CMPLT or INCMP?
CMPLT or INCMP
CMPLT©INSPECTION END
INCMP©Follow the construction of ªIdle Air Volume Learningº.
11 CHECK TARGET IDLE SPEED
1. Turn ignition switch ªOFFº.
2. Reconnect all harness connectors and vacuum hoses.
3. Start engine and warm it up to normal operating temperature.
4. Also warm up transmission to normal operating temperature.
+For M/T models, drive vehicle for 10 minutes.
5. Stop vehicle with engine running.
6. Check target idle speed.
700±50 rpm
OK or NG
OK©GO TO 12.
NG©Perform ªIdle Air Volume Learningº, EC-57.
12 CHECK INTERMITTENT INCIDENT
Perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-145.
©INSPECTION END
IDLE AIR CONTROL VALVE (IACV) Ð
AUXILIARY AIR CONTROL (AAC) VALVE
QG18DE
Diagnostic Procedure (Cont'd)
EC-473

Precautions for Supplemental Restraint System
(SRS) ªAIR BAGº and ªSEAT BELT
PRE-TENSIONERº
NLEC1745The Supplemental Restraint System ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº, used along with a seat
belt, help to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The
Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and
on the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning
lamp, wiring harness and spiral cable.
In addition to the supplemental air bag modules for a frontal collision, the supplemental side air bag used along
with the seat belt helps to reduce the risk or severity of injury to the driver and front passenger in a side col-
lision. The supplemental side air bag consists of air bag modules (located in the outer side of front seats),
satellite sensor, diagnosis sensor unit (one of components of supplemental air bags for a frontal collision),
wiring harness, warning lamp (one of components of supplemental air bags for a frontal collision). Information
necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified with yellow harness connector (and with
yellow harness protector or yellow insulation tape before the harness connectors).
Precautions for On Board Diagnostic (OBD)
System of Engine and CVT
NLEC1332The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver
of a malfunction causing emission deterioration.
CAUTION:
+Be sure to turn the ignition switch ªOFFº and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc.
will cause the MI to light up.
+Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
+Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector.
For description and how to disconnect, refer to EL section, ªDescriptionº, ªHARNESS CONNEC-
TORº.
+Be sure to route and secure the harnesses properly after work. The interference of the harness with
a bracket, etc. may cause the MI to light up due to the short circuit.
+Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of fuel injection system, etc.
+Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission Control Module) before returning the vehicle to the customer.
PRECAUTIONSSR20DE
Precautions for Supplemental Restraint System (SRS) ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº
EC-555

System ChartNLEC1341
Input (Sensor) ECM Function Output (Actuator)
+Camshaft position sensor
+Crankshaft position sensor (OBD)
+Mass air flow sensor
+Engine coolant temperature sensor
+Heated oxygen sensor 1 (front)
+Ignition switch
+Throttle position sensor
+PNP switch
+Air conditioner switch
+Knock sensor
+EGR temperature sensor*1 (where fitted)
+Battery voltage
+Power steering oil pressure switch
+Vehicle speed sensor
+Intake air temperature sensor
+Heated oxygen sensor 2 (rear)*2
+TCM (Transmission Control Module)*3
+Closed throttle position switch
+Electrical load
+Refrigerant pressure sensorFuel injection & mixture ratio control Injectors
Electronic ignition system Power transistor
Idle air control system IACV-AAC valve
Fuel pump control Fuel pump relay
On board diagnostic systemMalfunction indicator
(On the instrument panel)
EGR control (where fitted)EGR volume control valve (where
fitted)
Heated oxygen sensor 1/2 heater (front/
rear) controlHeated oxygen sensor 1/2 heater
(front/rear)
EVAP canister purge flow controlEVAP canister purge volume con-
trol solenoid valve
Cooling fan control Cooling fan relay
Air conditioning cut control Air conditioner relay
*1: These sensors are not used to control the engine system. They are used only for the on board diagnosis.
*2: Under normal conditions, this sensor is not for engine control operation.
*3: The DTC related to CVT will be sent to ECM.
ENGINE AND EMISSION CONTROL OVERALL SYSTEMSR20DE
System Chart
EC-568