AUX NISSAN GT-R 1998 Service Manual

ENGINE AND EMISSION CONTROL OVERALL SYSTEM
A 1 System Description
The engine control system, which performs various controls such
as the fuel injection control and ignition timing control with a single
control unit, has been adopted.
Diagnostic system applicable to
CONSULT has been adopted for
easier inspection, service, and trouble diagnostic operations.
Description of Engine Control
I
Description \,
Performs optimum fuel injection for every operation condition for
improved exhaust performance and response.
Adopts
SOFlS (Sophisticated and Optimized Fuel Injection System)
control for optimized fuel injection.
Adopts
airbuel ratio feedback
learning control that performs
com-
0
pensation of airfiuel ratio for improved drivability when the system is
in a transitional condiiion due to sudden change in
airfiuel ratro.
Uses an ignition timing map stored in the control unit to perform
controls so that the optimum ignition timing is obtained for every
operating condition.
Performs knock control, in which the ignition timing is advancedl
retarded according to the presence of knocking, so that the
opti- 0
mum i nition timing is obtained for every operating condition and
type
oPfue1.
Performs feedback control to obtain the target idle speed for various
conditions, such as during warm-up or when the air conditioner is
actuated, via the
AAC valve that adjusts the intake air amount when
O
the throttle valve is fully closed.
Turns the fuel pump relay OWOFF according to the engine speed
Fuel
injection control
Ignition timing control
Idle
speed
control
Fuel pump drive signal. In RB25DET model, FPCM (Fuel Pump Control Modulatoi) control O
has been adopted for reduced idle noise.
Heated oxygen sensor
heater control
Air conditioner cut control
Promotes warm-up of the heated oxygen sensor for improved air1
fuel ratio feedback function. 0
Tums the air conditioner relay OFF at starting or during acceleration to reduce the engine load. 0 -- Auxiliary electric fan con-
trol
Engine,
M, TCS,ABS integrated control
Tums the auxiliary electric fan relay ONIOFF according to the - engine coolant temperature signal and air conditioner signal.
Reduces engine toque during gearshift or when TCS (Traction
Control System) is being operated via a multiplex communication
lino 0
- -
Variable valve timing con-
trol According to the engine speed and load, controls the cam phase by
hydraulic pressure to change intake valve
open/close timing for
Increased engine torque at low and middle speeds and for
enhanced
out~ut.
I o I
Canister purge control air
intake valve control
Air
jet swirl control Performs duty
control of the canister purge air according to various ooeratina conditions.
0 -r-~ e-- ---
-
Controls the intake air passage in the intake manifold collector to
increase engine torque at low and middle speeds and to enhance
output. 0
According to operation conditions, turns the air jet swirl control sole-
noid valve ONIOFF to openlclose the air jet swirl control valve
for 0
pressure control
stable combustion.
Tums the Turbo pressure control solenoid valve ONIOFF according - to operation conditions.
Ensures the vehicle's safe operation and enables the vehicle
to be
Fail-safe and backup con-
trols
Diagnostic system driven
in an emergency when any of the system major components
(microcomputer in the control unit, engine coolant temperature
0
sensor, etc.) fails.
For easier trouble diagnosis, self-diagnostic system is adopted and
the existing diagnostic system is modified so that CONSULT can be
0 used.

ENGINE AND EMISSION CONTROL OVERALL SYSTEM
System
Diagram (Cont'd)
a
E a - al 1 U.
Malfunction indicator lamp
Fuel pump control signal
+
ParWneutral position switch signal 2 - 1 F
Vehicle speed signal D 4 -
Crankshaft position sensor signal - - - m 2 c 0, Air conditioner switch signal * Y .- "Y
~ngine coolant temperature sensor signal - B * 4 C C Ignition timing control signal 0, P - ID - - Auxiliary air control signal a C - 2s
Refrigerant pressure sensor signal +
Power steering oil pressure switch signal
Variable valve timing control sign
- Variable air intake control
I I
solenoid valve control sig

ENGINE AND EMISSION CONTROL OVERALL SYSTEM
System Diagram (Cont'd)
Resistor a
I I~I I 1
w
C LLOE Malfunction indicator lamo
I Fuel DU~D control sional I Vehicle soeed sianal I
Parklneutral position switch signan I Refrigerant pressure sensor sianal
Air conditioner switch signal- rr -
- Power steering oil pressure switch signal
Crankshaft position sensor signal s - 0 Heated oxygen sensor output signal
Engine coolant temperature sensor signalC k - Mass air flow sensor signal r
- Ignition timing control signal ,- U I W Knock sensor output signal
Airlfuel
ratio control
signal-
Variable valve
timing
control
s~anal
Turbo pressure signal
Auxiliarv
air amount control
I
signal 2 L
g E8z E $, r
Air regulator
LT Turbo pressure sensor

ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Circuit Diagram
RB20DE (UB).MTT, RB25DE, RB25DET.MTT MODELS
Fan motor
Auxtliary
electric
Ian
relay
-
Alr cmdll~oner compressor
Arr
conduoner
relay
14
Y Mallunct~on indcator lamp A 17
26 $7 = Power steenng 011
pressure sw~icr.
I
23
43 Engine Want
temwrature sensor B.
Tachometer drive signal Check connmr
To rear defogger relay
/ [RB2MWD TO starter motor *'""L'*" - > TO PNP switch
I TO Starter relay
[Except lor ' - RB25DE.4WDI

ENGINE AND EMISSION CONTROL OVERALL SYSTEM
ECM (-TCM) Terminal Layout (Cont'd)
Terminal
No.
67
'68
69 Description
70
'71
72 I
Control unit power supply
O/D OFF indicator
lamp
DB (data bush) 2 signal
[RB25DET.AIT]
73
101
104
1 [RB~ODE (LIB), BR25DEl -
Turbo oressure control solenoid valve control signal I I16 I lnjector ground
Terminal
No.
AK mode switch signal (SNOW) [RB20DE (UB).AIT]
Stop lamp switch signal
Control unit power
102
103 Description
74
75 (RX)
76
(TX)
1 I . .
-
Receive (Data input to control unit)
Transmit (Data output from control unit)
77
78
79
-
Injector No. 3 cylinder drive signal
Variable air intake control solenoid valve control
sianal
105
'106
107
-
Auxiliary electric fan relay control signal [RB25DE, RB25DElJ
ECM.TCM. TCSIABS integrated control signal [Multiplex
com-
munication] [RB25DENT. RB25DEl
Battery power supply
Line pressure solenoid valve control signal (Dropping resistor
circuit)
-
lnjector No. 1 cylinder drive signal
1 08
log
80
"I3
114
'1 15
[RB~~DET]
Injector No. 2 cylinder drive signal
Line pressure solenoid valve control signal
Air jet swirl control solenoid valve control signal
[RB20DE
(U ,\I
110 111
112 Injector No.
4 cylinder
drive signal
Overrun clutch solenoid valve control signal
"11
Canister purge control valve control signal
Control unit power supply (Counter-electromotive current
feedback
circuit) 11
7
118
.119
Symbols
in ( ) next to terminal numbers indicate the data link connector terminals. Items marked with ' are available on RB20DE (UB) and R825DET.All models only.
Injector No. 5 cylinder drive signal
Fuel pump terminal voltage control output signal
[RB25DET]
Injector No. 6 cylinder drive signal Variable
timing control solenoid valve control signal
Heated oxygen sensor heater control signal
Power indicator lamp
'120
'121 Lockup solenoid valve control signal
Shift solenoid valve
A control signal I '122
123 124 Shift solenoid valve B control signal
-
Injector ground

TROUBLE DIAGNOSES --- - - - -- -- - -
Fail-safe and Backup Functions
0 The fail-safe function estimates the opening conditions with other input signals and selects safer condi-
tions for the engine (vehicle) control, based on the data previously stored in the control unit, when any of
the critical sensors in the
ECM fails.
The backup function allows the vehicle to be driven, using control signals previously stored in the control G]
unit, even if the critical part of the system fails.
MIL indication
I
Related
sensor
Function
Backup Malfunction
Fail-safehacku p
Fixes the ignition timing, fuel injection pulse width, and
AAC valve opening to the preset values so that the vehicle
can be driven.
ECM
(-TCM)
Mass air
flow
sensor
Engine
coolant
tempera- ture sen-
sor The
microcomputer in the control
unit (CPU) is malfunctioning. MIL lights
up. A'
-- --
Selects the fuel injection pulse width according to the
engine speed and the throttle opening so that the vehicle
can be driven. Fuel injection will be inhibited when the
engine speed exceeded approx.
2,400 rpm. During fail-safe
control, idle speed is controlled to 800
rpm.
Uses the estimated engine coolant temperature (varies with
elapsed time after start) to perform controls so that the
vehicle can be driven normally. The auxiliary electric fan
relay is turned ON. On
RB25DET
model, the turbo pres-
sure control solenoid valve remains OFF.
%R
MIL lights up.
ST
Output voltage dropped below
0.3V while the engine is running.
MIL lights up.
R8 Same as self-diagnostic malfunc-
tion detection conditions.
Heated
owen
sensor Heated oxygen sensor output
voltage exceeded approx.
2V for
predetermined time.
Same as self-diagnostic malfunc-
tion detection conditions. MIL
lights up. d d Inhibits aidfuel ratio feedback control.
Judges the vehicle as of regular specification. Retards the
ignition timing within the knocking range so that the vehicle
can be driven normally.
Determines idle position according to the throttle position
and the engine speed.
Fixes the output to the preset value so that the vehicle can
be driven normally.
On
RB25DET model, the turbo pressure control solenoid
valve remains OFF.
Fail-safe
function Knock
sensor
Throttle position
sensor Same
as self-diagnostic malfunc-
tion detection conditions. MIL
lights up.
Throttle motor
sensor
--
Fixes the throttle motor sensor output to the preset value
by turning the TCS switch
ONIOFF, so that the vehicle can
Same
as self-diagnostic malfunc-
tion detection conditions. MIL
lights up.
be driven normally.
Motor
throttle
switch Same
as
self-diag
nostic
malfunc-
tion detection conditions. Fixes the
TCS switch OFF.
t.. -

TROUBLE DIAGNOSES
Symptom Matrix Chart
RELATION BETWEEN CONTROL ITEMS AND SENSORSfACTUATORS
@: High possibility to control damage 0: Low possibility to control damage
Sensors and actuators
1$1$1$ r I I
Crankshaft position sensor 1@1@1@
Ring gear crankshaft position sensor
[RB20DE (UB)] @
Mass air flow sensor
I Engine coolant temperature sensor I 0 I @ I 0 i I
Heated oxygen sensor 0
Knock sensor
Vehicle speed sensor
e? - 01 0
Throttle position sensor 000 C. $ Turbo pressure sensor (TIC) 0 0
Refrigerant pressure sensor
START
lgnition switch
@ 0
IGN 000
Air conditioner switch
Parklneutral position switch
Power steering oil pressure switch
Electrical load switch
Battery
voltage
0
injector @GO I
I power transistor I I I Ignition system I I I lgnition coil I I I I
AAC valve
Fuel DumD relav
. . I I I
2 o ECM & IGN coil relay I@l@l@ 1 I I % Auxiliary electric fan relay 3 - 2 Air conditioner relay
Canister purge control valve
0
Variable valve timing control solenoid valve
Variable air intake control solenoid valve
, (NA) Air jet swirl control solenoid valve
[RB20DE (UB)] 0
Turbo pressure control solenoid valve
(TW
FPCM (TIC)
%' Dropping resistor (TIC) 2. I I 5 Air regulator
Canister 0

*va r TROUBLE DIAGNOSES
Symptom Matrix Chart (Cont'd)
"- RELATION BETWEEN TROUBLE SYMPTOMS AND ACTUATORS - Actuators No
Start Hard
start Rough
idle
Poor derivability Engine
stall
Symptom
. @: High possibility 0: Low possibility
Coil Open
Open
Open
Short
I Injection port Foreign
material
Ignition signal (Power
transistor drive signal)
Ignition primary signal
(Power transistor
ground)
Primary
si'de
.- c. - k Secondary side -
2 Power supply
Fuel pump relay
Auxiliary electric fan
relay
[RB25DE,
RB25DEfl
hen
Canister purge con-
trol valve
Variable valve timing
control solenoid valve
~
Variable air intake
control solenoid valve
Air jet swirl control
solenoid valve
Turbo pressure con-
trol solenoid valve
Injector ground (Total
ground) nstantaneous
reak
I ': Fast idle

TROUBLE DIAGNOSES
Symptom Matrix Chart (Cont'd)
An open circuit causes no fuel injection to the corresponding cylinder, and the heated oxygen sensor output becomes lean. When the open circuits are
observed at all cylinders, the engine will not start.
Actuator-related malfunction
Injector Symptom
characteristics and inspection hints
Drive
circuit
lgnition signal
(POW&
transistor
drive
siqnal)
(open
Injection Open
Short
Fuel pump relay
1 Open 1 Engine will not start. In case of instantaneous break, surging may occur.
A
short circuit causes continuous fuel injection to the corresponding cylinder, and
over-rich airlfuel ratio and misfire will be noted. When the short circuits are
observed at all cylinders, the engine will not start.
Foreign
material
Clogs
L
Foreign
material causes continuous fuel injection to the corresponding cylinder.
Symptoms vary with the condition how the injection port is clogged.
Aidfuel ratio
compensation factor becomes larger.
(1 10 to 125%)
Canister purge control valve Ignition primary
signal (Power
transistor ground)
Auxiliary electric fan relay
[RB25DE, RB25DETI
1 Short
Open
Open -
Open
Open
Leaks
Open
Open
lgnition coil
AAC valve
The valve purges constantly. In summertime, engine may stall at idle speed due
i to rich aidfuel ratio. In wintertime, various malfunctions may occur due to lean
airlfuel ratio.
An open circuit causes no fuel injection to the corresponding cylinder, and the '
heated oxygen sensor output becomes lean. When the open circuits are observed at all cylinders, the engine will not start. In case of instantaneous break, symptoms vary with the break time and the
vehicle's driving conditions. Light shock or surging will occur while the vehicle
is being driven.
The engine will stall when break time is long.
AAC valve is fully closed. Symptoms vary with the base engine speed. When it is
too low, engine may stall while the vehicle is decelerating or when the power
steering load or electrical load is applied.
Power
supply
s~de
primary
Second-
arY side
Power
supply
Drive
circuit
Open Open Auxiliary
electric fan will not operate even after warm-up is completed.
The valve
will not purge. Gasoline smell may be noted when the weather is hot.
Variable valve timing control
solenoid valve
Variable air intake control sole-
noid valve (NA)
Air jet swirl control solenoid
valve
[RB20DE
(UB)]
Injector ground (Total ground) lnstanta- Symptoms vary
with the break time and the vehicle's driving conditions. Surging neous break or engine stall may occur when the instantaneous break occurred during fuel
I I injection. I
Open
, Open
Short
Turbo pressure control solenoid
valve (TIC) Valve
timing not switched.
Variable air intake valve opens, and torque in low speed range is reduced.
Variable air intake valve closes, and torque in high speed range is reduced.
Open
Short Air jet
swirl control valve remains closed.
Air jet swirl control valve remains open.
Open
Open Swing valve opens earlier, and
maximum turbo pressure is reduced.
Engine will not start
because the injectors do not operate.

TROUBLE DIAGNOS
ECM (.TCM) lnpu
:s
3utput Signal Reference
Value (Cont'd)
.. No.
Fluctuates between approx. 0.1 to
0.4V and approx.
0.7 to
0.9V At
idle
- I I - I I -
I
I
- are measured
At approx. 2,000 rpm
:v: i .5 I .O 0.5 0
ECL 1 8645 11jllllllll ECL 1 8630
Throttle motor sensor
signal
[RB25DET'J Approx. 3.4V
I (Voltage becomes lower when TCS operates.)
Motor throttle switch
signal
[RB25DET]
Approx.
4.7V
Mass air flow sensor
signal
t
(When TCS is operating: Approx. OV)
Ignition switch ON: Approx.
0.2V
At idle: Approx.
1
.I - 1.2V Approx.
1.6 - 1.7V
Mass air flow sensor
ground Approx.
OV
I
Coolant temperature approx. 20°C: Approx. 3.5V
Coolant temperature approx.
80°C: Approx. 1.2V
Approx. 0.36V min.
(Voltage increases as the air conditioner refrigerant
pressure increases.)
Approx. 0.4
- 2V (') ': Voltage varies with measuring range (internal resis-
tame) of a circuit tester.
Battery voltage
C
+
+
+
56
-
62 1 Knock sensor signal 1
Engine coolant tem-
perature sensor signal
57
- -- -
63 1 Knock sensor signal 2
Refrigerant pressure
sensor
67 Control unit power
sup-
72
I PIY Receive (Data input to
control unit) 1
Transmit (Data output
from control unit) CONSULT
connected: Approx. 0.25V
CONSULT
not connected: Battery voltage
CONSULT connected: Approx.
9V max. CONSULT not connected: Approx. OV
C
Fan stopped: Battery voltage
Fan operating: Approx. 0.2 - 0.3V 78
NOTE: Above
Auxiliary electric fan
relay control signal
[RB25DE, RB25Dm
voltages values obtained
analog circuit
tester.