NISSAN LATIO 2010 Service Repair Manual

EC-866
< SERVICE INFORMATION >[MR18DE]
DTC P0455 EVAP CONTROL SYSTEM
DTC P0455 EVAP CONTROL SYSTEM
On Board Diagn
osis LogicINFOID:0000000005532717
This diagnosis detects a very large leak (fuel filler c ap fell off etc.) in EVAP system between the fuel tank and
EVAP canister purge volume control solenoid valve.
CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
MIL may come on.
• If the fuel filler cap is not tigh tened properly, the MIL may come on.
• Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation ProcedureINFOID:0000000005532718
CAUTION:
Never remove fuel filler cap during the DTC Confirmation Procedure.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0455
0455 EVAP control system
gross leak detected • EVAP control system has a very large leak
such as fuel filler cap fell off.
• EVAP control system does not operate prop- erly. • Fuel filler cap remains open or fails to
close.
• Incorrect fuel tank vacuum relief valve
• Incorrect fuel filler cap used
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold and EVAP canister purge volume control
solenoid valve.
• Foreign matter caught in EVAP canister vent control valve.
• EVAP canister or fuel tank leaks
• EVAP purge line (pipe and rubber tube) leaks
• EVAP purge line rubber tube bent.
• Loose or disconnected rubber tube
• EVAP canister vent control valve and the circuit
• Drain filter
• EVAP canister purge volume control so- lenoid valve and the circuit
• Fuel tank temperature sensor
• O-ring of EVAP canister vent control valve is missing or damaged.
• EVAP control system pressure sensor
• Refueling EVAP vapor cut valve
• ORVR system leaks
PBIB3640E
Revision: January 20102010 Versa

DTC P0455 EVAP CONTROL SYSTEMEC-867
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NOTE:
•
Make sure that EVAP hose are connected to EVAP canister purge volume control solenoid valve
properly.
• If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
• Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
• Open engine hood before conducting the following procedure.
WITH CONSULT-III
1. Tighten fuel filler cap securely until reteaching sound is heard.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
5. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70 °C (32 - 158° F)
INT/A TEMP SE: 0 - 60 °C (32 - 140° F)
6. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-III screen, go to
EC-574, "
Basic Inspection".
7. Make sure that “OK” is displayed. If “NG” is displayed, select “SELF-DIAG RESULT S” mode with CONSULT-III and make sure that “EVAP
GROSS LEAK [P0455]” is displayed. If it is displayed, refer to EC-867, "
Diagnosis Procedure".
If P0442 is displayed, perform Diagnostic Procedure for DTC P0442, EC-816, "
Diagnosis Procedure".
WITH GST
NOTE:
Be sure to read the explanation of Driving Pattern on EC-542, "
Emission-related Diagnostic Information"
before driving vehicle.
1. Start engine.
2. Drive vehicle according to Driving Pattern, EC-542, "
Emission-related Diagnostic Information".
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ignition switch ON.
5. Select Service $07 with GST.
• If P0441 is displayed on the screen, go to EC-811, "
Diagnosis Procedure" for DTC P0441.
• If P0442 is displayed on the screen, go to EC-816, "
Diagnosis Procedure" for DTC P0442.
• If P0455 is displayed on the screen, go to EC-867, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000005532719
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2.CHECK FUEL FILLER CAP INSTALLATION
SEF915U
Revision: January 20102010 Versa

EC-868
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DTC P0455 EVAP CONTROL SYSTEM
Check that the cap is tightened proper
ly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until reteaching sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-527, "
Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to EC-525
.
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.
6.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 7.
7.CHECK DRAIN FILTER
Refer to EC-872, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace drain filter.
8.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
• EVAP canister vent control is installed properly. Refer to EC-529, "
Removal and Installation".
• EVAP canister vent control valve.
Refer to EC-840, "
Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Repair or replace EVAP cani ster vent control valve and O-ring.
9.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely.
For the location of EVAP service port (2), refer to EC-525, "
Description".
• EVAP canister purge volume control solenoid valve (1)
Revision: January 20102010 Versa

DTC P0455 EVAP CONTROL SYSTEMEC-869
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• : Vehicle front
NOTE:
Improper installation of the EV
AP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-III>>GO TO 10.
Without CONSULT-III>>GO TO 11.
10.CHECK FOR EVAP LEAK
With CONSULT-III
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of the bar graph.
CAUTION:
• Never use compressed air or a high pressure pump.
• Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to EC-525, "
Description".
OK or NG
OK >> GO TO 12.
NG >> Repair or replace.
11 .CHECK FOR EVAP LEAK
Without CONSULT-III
1. Turn ignition switch OFF.
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SEF916U
SEF200U
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EC-870
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DTC P0455 EVAP CONTROL SYSTEM
2. Apply 12 volts DC to EVAP canister vent control valve (3). The
valve will close. (Continue to appl y 12 volts until the end of test.)
- EVAP control system pressure sensor (1)
- EVAP canister (2)
3. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg),
then remove pump and EVAP service port adapter.
CAUTION:
• Never use compressed air or a high pressure pump.
• Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to EC-525, "
Description".
OK or NG
OK >> GO TO 13.
NG >> Repair or replace.
12.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V ” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
13.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 16.
NG >> GO TO 14.
14.CHECK VACUUM HOSE
BBIA0693E
SEF200U
Vacuum should exist.
Vacuum should exist.
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DTC P0455 EVAP CONTROL SYSTEMEC-871
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Check vacuum hoses for clogging or disconnection. Refer to
EC-602, "Vacuum Hose Drawing".
OK or NG
OK (With CONSULT-III)>>GO TO 15.
OK (Without CONSULT-III)>>GO TO 16.
NG >> Repair or reconnect the hose.
15.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-III
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening.
OK or NG
OK >> GO TO 17.
NG >> GO TO 16.
16.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-829, "
Component Inspection".
OK or NG
OK >> GO TO 17.
NG >> Replace EVAP canister purge volume control solenoid valve.
17.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-773, "
Component Inspection".
OK or NG
OK >> GO TO 18.
NG >> Replace fuel level sensor unit.
18.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-850, "
Component Inspection".
OK or NG
OK >> GO TO 19.
NG >> Replace EVAP control system pressure sensor.
19.CHECK EVAP/ORVR LINE
Check refueling EVAP/ORVR line between EVAP canist er and fuel tank for clogging, kink, looseness and
improper connection. For location, refer to EC-532
.
OK or NG
OK >> GO TO 20. >> Repair or replace hoses and tubes.
20.CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 21. >> Repair or replace hoses, tubes or filler neck tube.
21.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-535, "
Component Inspection".
OK or NG
OK >> GO TO 22. >> Replace refueling EVAP vapor cut valve with fuel tank.
22.CHECK INTERMITTENT INCIDENT
Refer to EC-632
.
Revision: January 20102010 Versa

EC-872
< SERVICE INFORMATION >[MR18DE]
DTC P0455 EVAP CONTROL SYSTEM
>>
INSPECTION END
Component InspectionINFOID:0000000005532720
DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Blow air into port A and check t hat it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
7. If NG, replace drain filter.
PBIB3641E
Revision: January 20102010 Versa

DTC P0456 EVAP CONTROL SYSTEMEC-873
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DTC P0456 EVAP CONTROL SYSTEM
On Board Diagnosis LogicINFOID:0000000005532721
This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume
control solenoid valve, using the intake manifold vacuum in the same way as conventional EVAP small leak
diagnosis.
If ECM judges a leak which corresponds to a very
small leak, the very small leak P0456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P0442 will be detected.
If ECM judges there are no leaks, the diagnosis will be OK.
CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
MIL may come on.
• If the fuel filler cap is not tigh tened properly, the MIL may come on.
• Use only a genuine NISSAN rubber tube as a replacement.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0456
0456 Evaporative emission
control system very
small leak (negative
pressure check) • EVAP system has a very small leak.
• EVAP system does not operate prop-
erly. • Incorrect fuel tank vacuum relief valve
• Incorrect fuel filler cap used
• Fuel filler cap remains open or fails to close.
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
• Foreign matter caught in EVAP canister vent con- trol valve.
• EVAP canister or fuel tank leaks
• EVAP purge line (pipe and rubber tube) leaks
• EVAP purge line rubber tube bent
• Loose or disconnected rubber tube
• EVAP canister vent control valve and the circuit
• EVAP canister purge volume control solenoid valve and the circuit
• Fuel tank temperature sensor
• Drain filter
• O-ring of EVAP canister vent control valve is miss- ing or damaged
• EVAP canister is saturated with water
• EVAP control system pressure sensor
• Refueling EVAP vapor cut valve
• ORVR system leaks
• Fuel level sensor and the circuit
• Foreign matter caught in EVAP canister purge vol- ume control solenoid valve
PBIB3640E
Revision: January 20102010 Versa

EC-874
< SERVICE INFORMATION >[MR18DE]
DTC P0456 EVAP CONTROL SYSTEM
DTC Confirmation Procedure
INFOID:0000000005532722
NOTE:
• If DTC P0456 is displayed with P0442, firs t perform trouble diagnosis for DTC P0456.
• After repair, make sure that the hoses and clips are installed properly.
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
TESTING CONDITION:
• Open engine hood before conducting following procedure.
• If any of following conditions are met just before the DTC confirmation procedure, leave the vehicle
for more than 1 hour.
- Fuel filler cap is removed.
- Refilled or drained the fuel.
- EVAP component parts is/are removed.
• Before performing the following procedure, confirm th at battery voltage is more than 11 V at idle.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 0.25 - 1.4 V
COOLAN TEMP/S: 0 - 32 °C (32 - 90° F)
FUEL T/TMP SE: 0 - 35° C (32 - 95°F)
INT/A TEMP SE: More than 0 °C (32° F)
If NG, turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle) or refilling/draining
fuel until the output voltage condition of the “FUEL LEVEL SE” meets within the range above and leave
the vehicle for more than 1 hour. Then start from step 1).
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456” of “EVAPORATI VE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-III.
Follow the instruction displayed.
6. Make sure that “OK” is displayed. If “NG” is displayed, refer to EC-875, "
Diagnosis Procedure".
NOTE:
• If the engine speed cannot be maintained with in the range displayed on CONSULT-III screen, go
to EC-574, "
Basic Inspection".
• Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid
valve properly.
Overall Function CheckINFOID:0000000005532723
WITH GST
Use this procedure to check the overall function of the EV AP very small leak function. During this check, a 1st
trip DTC might not be confirmed.
CAUTION:
• Never use compressed air, doing so may damage the EVAP system.
• Do not start engine.
• Do not exceeded 4.12 kPa (0.042 kg/cm
2, 0.6 psi).
1. Attach the EVAP service port adapter securely to the EVAP ser- vice port (2).
- EVAP canister purge volume control solenoid valve (1)
- : Vehicle front
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DTC P0456 EVAP CONTROL SYSTEMEC-875
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2. Set the pressure pump and a hose.
3. Also set the pressure pump with pressure gauge to the EVAP
service port adapter.
4. Turn ignition switch ON.
5. Connect GST and select Service $08.
6. Using Service $08 control the EVAP canister vent control valve
(close).
7. Apply pressure and make sure the following conditions are sat- isfied.
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and
the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg).
If NG, go to EC-875, "
Diagnosis Procedure".
If OK, go to next step.
8. Disconnect GST.
9. Start engine and warm it up to normal operating temperature.
10. Turn ignition switch OFF and wait at least 10 seconds.
11. Restart engine and let it idle for 90 seconds.
12. Keep engine speed at 2,000 rpm for 30 seconds.
13. Turn ignition switch OFF. NOTE:
For more information, refer to GST Instruction Manual.
Diagnosis ProcedureINFOID:0000000005532724
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2.CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower. 2. Retighten until reteaching sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-527, "
Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
SEF462UI
SEF915U
Revision: January 20102010 Versa