brake fluid NISSAN LATIO 2010 Service Repair Manual

QUICK REFERENCE CHART: VERSA
2010
MR18DE
Front brake Brake model AD22VKCylinder bore diameter 53.97 mm (2.125 in)
Pad
Length × width × thickness 11 5 . 0 m m
× 41.0 mm × 9.0 mm
(4.528 in × 1.614 in × 0.354 in)
Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in)
Rear brake Brake model LT20 Cylinder bore diameter 15.87 mm (0.625 in) 17.46 mm (0.687 in)
Drum inner diameter 203 mm (7.992 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Brake booster Booster model C255 Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid DOT 3
Front brake Brake model CLZ25VF Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness 125.6 mm
× 48.0 mm × 9.5 mm
(4.945 in × 1.890 in × 0.374 in)
Rotor outer diameter × thickness 280 mm × 24.0 mm (11.02 in × 0.945 in)
Rear brake Brake model LT23 Cylinder bore diameter 19.06 mm (0.750 in)
Drum inner diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 23.81 ± 0.015 mm (0.937 ± 0.001 in)
Brake booster Booster model C255 Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid DOT 3

QUICK REFERENCE CHART: VERSA
2010
Rear Drum BrakeINFOID:0000000005779637
Unit: mm (in)
Unit: mm (in)
Fluids and LubricantsINFOID:0000000005779635
Brake modelLT 2 0
Brake lining Standard thickness (new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new) 203 (7.992)
Repair limit inner diameter 204.5 (8.051)
Brake model
LT 2 3
Brake lining Standard thickness
(new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new) 228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)
Description Capacity (Approximate)
Liter US measure Imp measure
Fuel 50.0 13 1/4 gal 11 gal
Engine oil
Drain and refill With oil filter
change
HR16DE 3.0 3 1/8 qt 2 5/8 qt
MR18DE 4.1 4 3/8 qt 3 5/8 qt
Without oil filter
change HR16DE 2.8 3 qt 2 1/2 qt
MR18DE 3.9 4 1/8 qt 3 3/8 qt
Dry engine (engine overhaul) HR16DE 3.5 3 3/4 qt 3 1/8 qt
MR18DE 4.9 5 1/8 qt 4 3/8 qt
Cooling system
(with reservoir at max level) HR16DE 6.3 6 5/8 qt 5 1/2 qt
MR18DE 6.8 7 1/4 qt 6 qt
Manual transaxle fluid (MTF) 5MT 2.6 5 1/2 pt 4 5/8 pt
6MT 2.0 4 1/4 pt 3 1/2 pt
Automatic transaxle fluid (ATF) HR16DE 7.7 8 1/8 qt 6 3/4 qt
MR18DE 7.9 8 3/8 qt 7 qt
CVT fluid RE0F08B 7.4 7 7/8 qt 6 1/2 qt
Brake and clutch fluid — — —
Multi-purpose grease — — —
Windshield washer fluid 4.5 4 3/4 qt 4 qt
Air conditioning system refrigerant 0.45 ± 0.05 kg 0.99 ± 0.11 lb 0.99 ± 0.11 lb
Air conditioning system oil MR18DE Type 1
and HR16DE
120 m
4.1 fl oz 4.2 fl oz
MR18DE Type 2 100 m3.4 fl oz 3.5 fl oz

AT-1
TRANSMISSION/TRANSAXLE
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CONTENTS
AUTOMATIC TRANSAXLE
SERVICE INFORMATION .. ..........................5
INDEX FOR DTC ............................................ .....5
Alphabetical Index ............................................... ......5
DTC No. Index ..........................................................5
PRECAUTIONS ...................................................7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
7
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine .....................................................
8
Precaution .................................................................8
Service Notice or Precaution .....................................9
PREPARATION ..................................................11
Special Service Tool ........................................... ....11
Commercial Service Tool ........................................14
A/T FLUID ...........................................................17
Checking A/T Fluid ..................................................17
Changing A/T Fluid .................................................17
A/T Fluid Cooler Cleaning .......................................18
A/T CONTROL SYSTEM ....................................21
Cross-Sectional View ..............................................21
Shift Mechanism .................................................. ....22
TCM Function ..........................................................30
CAN Communication ...............................................31
Input/Output Signal of TCM .....................................31
Line Pressure Control .............................................32
Shift Control ........................................................ ....33
Lock-up Control .......................................................34
Engine Brake Control (Overrun Clutch Control) ......35
Control Valve ....................................................... ....37
Centrifugal Cancel Mechanism ...............................37
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......39
Introduction ......................................................... ....39
OBD-II Function for A/T System ..............................39
One or Two Trip Detection Logic of OBD-II ......... ....39
OBD-II Diagnostic Trouble Code (DTC) ..................39
Malfunction Indicator Lamp (MIL) ............................41
TROUBLE DIAGNOSIS ....................................42
DTC Inspection Priority Chart ..................................42
Fail-Safe ..................................................................42
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
43
A/T Electrical Parts Location ...................................49
Circuit Diagram ........................................................50
Inspections Before Trouble Diagnosis .....................51
Road Test ................................................................55
Check Before Engine Is Started ..............................56
Check at Idle ............................................................56
Cruise Test - Part 1 .................................................58
Cruise Test - Part 2 .................................................61
Cruise Test - Part 3 .................................................62
Vehicle Speed at Which Gear Shifting Occurs ........64
Vehicle Speed at Which Lock-up Occurs/Releas-
es .............................................................................
64
Symptom Chart ........................................................65
TCM Terminal and Reference Value .......................75
CONSULT-III Function (TRANSMISSION) .......... ....77
Diagnosis Procedure without CONSULT-III ............82
U1000 CAN COMM CIRCUIT ...........................87
Description ........................................................... ....87
On Board Diagnosis Logic .......................................87
Possible Cause ........................................................87
DTC Confirmation Procedure ..................................87
Wiring Diagram - AT - CAN .....................................88
Diagnosis Procedure ...............................................89
P0705 TRANSMISSION RANGE SWITCH A ...90
Description ...............................................................90
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
90
On Board Diagnosis Logic .......................................90
Possible Cause ........................................................90
DTC Confirmation Procedure ..................................90
Revision: January 20102010 Versa

AT-3
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P1760 OVERRUN CLUTCH
SOLENOID .........148
Description .......................................................... ..148
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
148
On Board Diagnosis Logic ....................................148
Possible Cause .....................................................148
DTC Confirmation Procedure ................................148
Wiring Diagram - AT - OVRCSV ...........................149
Diagnosis Procedure .............................................150
Component Inspection ..........................................151
VEHICLE SPEED SIGNAL ...............................153
Description .......................................................... ..153
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
153
On Board Diagnosis Logic ....................................153
Possible Cause .....................................................153
DTC Confirmation Procedure ................................153
Wiring Diagram - AT - VSSMTR ...........................154
Diagnosis Procedure ........................................... ..155
BATT/FLUID TEMP SEN .................................156
Description .......................................................... ..156
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
156
On Board Diagnosis Logic ....................................156
Possible Cause .....................................................156
DTC Confirmation Procedure ................................156
Wiring Diagram - AT - BA/FTS ..............................157
Diagnosis Procedure .............................................158
Component Inspection ..........................................160
INPUT SPEED SENSOR A ..............................162
Description .......................................................... ..162
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
162
On Board Diagnosis Logic ....................................162
Possible Cause .....................................................162
DTC Confirmation Procedure ................................162
Wiring Diagram - AT - PT/SEN .............................163
Diagnosis Procedure .............................................164
CONTROL UNIT (RAM), CONTROL UNIT
(ROM) ...............................................................
167
Description .......................................................... ..167
On Board Diagnosis Logic ....................................167
Possible Cause .....................................................167
DTC Confirmation Procedure ................................167
Diagnosis Procedure .............................................167
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................
168
Wiring Diagram - AT - MAIN ............................... ..168
Diagnosis Procedure .............................................169
TR SW, OD SW AND CLOSED THROTTLE,
WIDE OPEN THROTTLE POSITION SIGNAL
CIRCUIT ......................................................... ..
171
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
171
TCM Terminal and Reference Value .....................171
Diagnosis Procedure ........................................... ..171
Component Inspection ...........................................175
SHIFT POSITION INDICATOR CIRCUIT ........176
Description .............................................................176
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
176
Diagnosis Procedure .............................................176
TROUBLE DIAGNOSIS FOR SYMPTOMS ....177
Wiring Diagram - AT - NONDTC ...........................177
OD OFF Indicator Lamp Does Not Come On ........180
Engine Cannot Be Started in "P" and "N" Position ..182
In "P" Position, Vehicle Moves Forward or Back-
ward When Pushed ...............................................
183
In "N" Position, Vehicle Moves ..............................183
Large Shock "N" → "R" Position .......................... ..184
Vehicle Does Not Creep Backward in "R" Position ..185
Vehicle Does Not Creep Forward in "D", "2" or "1"
Position ................................................................ ..
186
Vehicle Cannot Be Started from D1 .......................187
A/T Does Not Shift: D1→ D2or Does Not Kick-
down: D
4→ D2 ..................................................... ..189
A/T Does Not Shift: D2→ D3 ................................ ..190
A/T Does Not Shift: D3→ D4 ................................ ..192
A/T Does Not Perform Lock-up ........................... ..193
A/T Does Not Hold Lock-up Condition ...................194
Lock-up Is Not Released .......................................195
Engine Speed Does Not Return to Idle (Light
Braking D
4→ D3) ................................................. ..196
A/T Does Not Shift: D4→ D3, When OD OFF ...... ..197
A/T Does Not Shift: D3→ 22, When Selector Lever
"D" → "2" Position ............................................... ..
198
A/T Does Not Shift: 22→ 11, When Selector Lever
"2" → "1" Position ................................................ ..
199
Vehicle Does Not Decelerate by Engine Brake ... ..201
TCM Self-Diagnosis Does Not Activate .................204
A/T SHIFT LOCK SYSTEM .............................206
Description .............................................................206
Shift Lock System Parts Location ..........................207
Wiring Diagram - AT - SHIFT ................................208
Diagnosis Procedure .............................................208
TRANSMISSION CONTROL MODULE ..........212
Removal and Installation .......................................212
SHIFT CONTROL SYSTEM ............................213
A/T Shift Selector Removal and Installation ........ ..213
A/T Shift Selector Disassembly and Assembly ......216
Shift Lever Handle Removal and Installation .........216
Adjustment of A/T Position ....................................217
Checking of A/T Position .......................................217
KEY INTERLOCK CABLE ..............................219
Removal and Installation .......................................219
ON-VEHICLE SERVICE ..................................222
Control Valve Assembly and Accumulators ...........222
Revision: January 20102010 Versa

AT-4
Transmission Range Switch ..................................225
Output Speed Sensor ............................................227
Input Speed Sensor ...............................................228
Differential Side Oil Seal ........................................229
AIR BREATHER HOSE ...................................232
Removal and Installation ..................................... ..232
TRANSAXLE ASSEMBLY ..............................233
Removal and Installation ..................................... ..233
OVERHAUL .................................................... .237
Component .......................................................... ..237
Oil Channel ............................................................250
Location of Adjusting Shims, Needle Bearings and
Thrust Washers .....................................................
253
Location of Snap Rings .........................................255
DISASSEMBLY .............................................. .257
Disassembly ........................................................ ..257
REPAIR FOR COMPONENT PARTS ..............275
Manual Shaft ....................................................... ..275
Oil Pump ................................................................278
Control Valve Assembly ........................................281
Control Valve Upper Body .....................................290
Control Valve Lower Body ................................... ..294
Reverse Clutch ......................................................297
High Clutch ............................................................302
Forward and Overrun Clutches .............................307
Low & Reverse Brake ............................................314
Rear Internal Gear and Forward Clutch Hub .........318
Output Shaft, Output Gear, Idler Gear, Reduction
Pinion Gear and Bearing Retainer .........................
322
Band Servo Piston Assembly ................................331
Final Drive .............................................................337
ASSEMBLY .....................................................344
Assembly (1) ........................................................ ..344
Adjustment (1) (For HR16DE Engine Models) ..... .345
Adjustment (1) (For MR18DE Engine Models) .....349
Assembly (2) .........................................................355
Adjustment (2) .......................................................360
Assembly (3) .........................................................363
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
373
General Specification ........................................... .373
Vehicle Speed at Which Gear Shifting Occurs .....373
Vehicle Speed at When Lock-up Occurs/Releases
.
373
Stall Speed ............................................................374
Line Pressure ........................................................374
Adjusting shims, Needle Bearings, Thrust Wash-
ers and Snap Rings ..............................................
374
Control Valves .......................................................375
Accumulator ..........................................................376
Clutches and Brakes .............................................376
Final Drive .............................................................378
Planetary Carrier ...................................................378
Oil Pump ...............................................................378
Input Shaft .............................................................378
Reduction Pinion Gear ..........................................378
Band Servo ...........................................................378
Output Shaft ..........................................................379
Bearing Retainer ...................................................379
Total End Play ...................................................... .379
Reverse Clutch End Play ......................................379
Removal and Installation .......................................379
Shift Solenoid Valves ........................................... .379
Solenoid Valves ....................................................380
A/T Fluid Temperature Sensor ..............................380
Output Speed Sensor ...........................................380
Dropping Resistor .................................................380
Input Speed Sensor ..............................................380
Revision: January 20102010 Versa

A/T FLUIDAT-17
< SERVICE INFORMATION >
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A/T FLUID
Checking A/T FluidINFOID:0000000005397216
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem- peratures of 30° to 50°C (86° to 122° F) using the “COLD” range
on A/T fluid level gauge.
• A : Front side
• B : Reverse side
•C : Add
• D : OK
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi- tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free cloth. CAUTION:
When wiping the A/T fluid l evel gauge, always use lint-free
cloth.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go.
CAUTION:
Firmly fix the A/T fluid level ga uge to the A/T fluid charging
pipe using the stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add A/T fluid to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes.
5. Re-check A/T fluid level at A/T fluid temperatures of 50° to 80 °C (122° to 176°F) using “HOT” range on A/
T fluid level gauge.
CAUTION:
• When wiping the A/T fluid level gauge, always use lint-free cloth.
• Firmly fix the A/T fluid level ga uge to the A/T fluid charging pipe using the stopper attached.
6. Check A/T fluid condition and make any necessary repairs. Refer to AT-51, "
Inspections Before Trouble
Diagnosis". If the A/T fluid contains frictional material (clutches, bands, etc.), or if the A/T is repaired, over-
hauled, or replaced, inspect and clean the A/T fluid cooler mounted in the radiator. Refer to AT-18, "
A/T
Fluid Cooler Cleaning".
7. Install the removed A/T fluid level gauge into the A/T fluid charging pipe. CAUTION:
Firmly fix the A/T fluid level gaug e to the A/T fluid charging pipe using the stopper attached.
Changing A/T FluidINFOID:0000000005397217
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid by removing the drain plug. Re install the drain plug to the specified torque.
CAUTION:
Do not reuse drain plug gasket.
4. Refill the transaxle with new specified A/T fluid through the A/T fluid charging pipe. Always refill the tran- saxle with the same volume of A/T fluid that was drained out.
AWDIA0660GB
SMA051D
Drain plug: Refer to AT-237, "Component".
Revision: January 20102010 Versa

AT-30
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
TCM Function
INFOID:0000000005397221
The function of the TCM is to:
• Receive input signals sent from various switches and sensors.
• Determine required line pressure, shifting poi nt, lock-up operation, and engine brake operation.
• Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transaxle senses vehicle operating conditions through various sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
SAT381J
SWITCHES & SENSORS
⇒TCM
⇒ACTUATORS
Transmission range switch
Accelerator pedal position signal
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Output speed sensor
Input speed sensor
Vehicle speed signal
Overdrive control switch signal
Stop lamp switch signal Shift control
Line pressure control
Lock-up control
Overrun clutch control
Fail-safe control
Self-diagnosis
CONSULT-III communication
line control
Shift solenoid valve A
Shift solenoid valve B
Overrun clutch solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
OD OFF indicator lamp
Revision: January 20102010 Versa

A/T CONTROL SYSTEMAT-31
< SERVICE INFORMATION >
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CONTROL SYSTEM DIAGRAM
CAN CommunicationINFOID:0000000005397222
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. For details, refer to LAN-7,
"System Description".
Input/Output Signal of TCMINFOID:0000000005397223
JSDIA1518GB
Control itemLine
pressure control Veh icl e
speed
control Shift
control Lock-up
control Engine
brake
control Fail-safe
function Self-diag-
nostics
function
Input Accelerator pedal position signal
(*5)XXXXX(*3) XX
Output speed sensor X X X X X (*3) X X
Vehicle speed signal (*1) X (*1) X (*1) X (*1) X X
Closed throttle position signal
(*5)(*2) X (*2) X X X(*4) X
Wide open throttle position signal
(*5)(*2) X (*2) X (*4) X
Input speed sensor X XXX X
Engine speed signal XXX X
Transmission range sw itch XXXXX(*3) X(*4) X
Stop lamp switch signal
(*5)XX ( *4 ) X
A/T fluid temperature sensors
(*5)XXXX XX
Overdrive control switch signal
(*5)XXXX (*4) X
TCM power supply voltage signal X XX X
Revision: January 20102010 Versa

A/T CONTROL SYSTEMAT-33
< SERVICE INFORMATION >
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The line pressure is temporarily reduced corresponding to a change
in engine torque when shifting gears (that is, when the shift solenoid
valve is switched for clutch operation) to reduce shifting shock.
AT LOW FLUID TEMPERATURE
• A/T fluid viscosity and frictional characteristics of t he clutch facing change with A/T fluid temperature. Clutch
engaging or band-contacting pressure is compensated for, according to A/T fluid temperature, to stabilize
shifting quality.
• The line pressure is reduced below 60 °C (140° F) to prevent shift-
ing shock due to high viscosity of A/T fluid when temperature is
low.
• Line pressure is increased to a maximum irrespective of the throt- tle opening when A/T fluid temperature drops to −10° C (14° F). This
pressure rise is adopted to prevent a delay in clutch and brake
operation due to extreme drop of A/T fluid viscosity at low temper-
ature.
Shift ControlINFOID:0000000005397225
The shift is regulated entirely by electronic cont rol to accommodate vehicle speed and varying engine opera-
tions. This is accomplished by electrical signals trans mitted by the output speed sensor and the ECM (acceler-
ator pedal position sensor). This results in improved acceleration performance and fuel economy.
CONTROL OF SHIFT SOLENOID VALVES A AND B
The TCM activates shift solenoid valves A and B according to sig-
nals from the accelerator pedal position sensor and output speed
sensor to select the optimum gear position on the basis of the shift
schedule memorized in the TCM.
The shift solenoid valve performs simple ON-OFF operation. When
set to “ON”, the drain circuit closes and pilot pressure is applied to
the shift valve.
RELATION BETWEEN SHIFT SOLENOID VALVES A AND B AND GEAR POSITIONS
SCIA4828E
SCIA4829E
SCIA4830E
SAT008J
Revision: January 20102010 Versa

AT-46
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Diagnostic Worksheet Chart
Customer name MR./MS Model & YearVIN
Trans. model EngineMileage
Incident Date Manuf. DateIn Service Date
Frequency † Continuous † Intermittent ( times a day)
Symptoms † Vehicle does not move. ( † Any position † Particular position)
† No up-shift ( † 1st → 2nd † 2nd → 3rd † 3rd → 4th)
† No down-shift ( † 4th → 3rd † 3rd → 2nd† 2nd → 1st)
† Lock-up malfunction
† Shift point too high or too low.
† Shift shock or slip ( † N → D † Lock-up † Any drive position)
† Noise or vibration
† No kick down
† No pattern select
† Others
()
Malfunction indicator lamp (MIL) † Continuously lit † Not lit
1. † Read the Fail-safe and listen to customer complaints. AT- 4 2,
"Information
from
customer"
2. † Check A/T fluid AT- 1 7
† Leakage (Follow specified procedure)
† Fluid condition
† Fluid level
3. † Perform “STALL TEST” and “LINE PRESSURE TEST”. AT- 5 1
†“STALL TEST”— Mark possible damaged components/others.
† Torque converter one-way clutch
† Reverse clutch
† Forward clutch
† Overrun clutch
† Forward one-way clutch †
Low & reverse brake
† Low one-way clutch
† Engine
† Line pressure is low
† Clutches and brakes except high clutch and
brake band are OK
† “LINE PRESSURE TEST”— Suspected parts:
Revision: January 20102010 Versa