gas type NISSAN LATIO 2010 Service Repair Manual

BL-308
< SERVICE INFORMATION >
BODY REPAIR
• The repair of reinforcements (such as side members) by heat-ing is not recommended since it may weaken the component.
When heating is unavoidable, do not heat HSS parts above
550° C (1,022° F).
Verify heating temperature with a thermometer.
(Crayon-type and other similar type thermometer are appropri-
ate.)
• When straightening body panels, use caution in pulling any HSS panel. Because HSS is very strong, pulling may cause
deformation in adjacent portions of the body. In this case,
increase the number of measuring points, and carefully pull
the HSS panel.
• When cutting HSS panels, avoid gas (torch) cutting if possible. Instead, use a saw to avoid weakening surrounding areas due
to heat. If gas (torch) cutting is unavoidable, allow a minimum
margin of 50 mm (1.97in).
• When welding HSS panels, use spot welding whenever possi- ble in order to minimize weakening surrounding areas due to
heat.
If spot welding is impossible, use M.I.G. welding. Do not use
gas (torch) welding because it is inferior in welding strength.
PIIA0115E
PIIA0116E
PIIA0117E
PIIA0144E
Revision: January 20102010 Versa

BRC-4
< SERVICE INFORMATION >[ABS]
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Brake SystemINFOID:0000000005397021
CAUTION:
• Refer to MA-14
for recommended brake fluid.
• Never reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• To clean or wash all parts of master cylin der and disc brake caliper, use clean brake fluid.
• Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic sys-
tem.
• Use flare nut wrench when removing and installing brake
tube.
• If a brake fluid leak is found, the part must be disassembled without fail. Then it has to be replaced with a new one if a
defect exists.
• Turn the ignition switch OFF an d remove the connector of the
ABS actuator and electric unit (c ontrol unit) or the battery ter-
minal before performing the work.
• Always torque brake lines when installing.
• Burnish the brake contact surf aces after refinishing or replac-
ing rotors, after replacing pads, or if a soft pedal occurs at
very low mileage. Refer to BR-34, "
Brake Burnishing Proce-
dure".
WARNING:
• Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Precaution for Brake ControlINFOID:0000000005397022
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting the vehicle, the brake pedal may vibrate or motor operating noises may be heard from engine compartment. This is normal due to the self check operation.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
• When an error is indicated by ABS or another warning la mp, collect all necessary information from customer
(what symptoms are present under what conditions) and check for simple causes before starting diagnosis.
Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid leaks.
• If incorrect tire sizes or types are installed on the v ehicle or brake pads are not Genuine NISSAN parts, stop-
ping distance or steering stability may deteriorate.
• If there is a radio, antenna or related wiring near t he control module, ABS function may have a malfunction
or error.
• If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits or improper wiring.
Precaution for CAN SystemINFOID:0000000005397023
• Do not apply voltage of 7.0V or higher to terminal to be measured.
• Maximum open terminal voltage of test er in use must be less than 7.0V.
• Before checking harnesses, turn ignition sw itch OFF and disconnect battery negative cable.
SBR686C
Revision: January 20102010 Versa

BRC-40
< SERVICE INFORMATION >[VDC/TCS/ABS]
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Brake SystemINFOID:0000000005612137
CAUTION:
• Refer to MA-14, "
Fluids and Lubricants" for recommended brake fluid.
• Never reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• To clean or wash all parts of master cylin der and disc brake caliper, use clean brake fluid.
• Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic sys-
tem.
• Use flare nut wrench when removing and installing brake
tube.
• If a brake fluid leak is found, the part must be disassembled without fail. Then it has to be replaced with a new one if a
defect exists.
• Turn the ignition switch OFF an d remove the connector of the
ABS actuator and electric unit (c ontrol unit) or the battery ter-
minal before performing the work.
• Always torque brake lines when installing.
• Burnish the brake contact surf aces after refinishing or replac-
ing rotors, after replacing pads, or if a soft pedal occurs at
very low mileage.
Refer to BR-34, "
Brake Burnishing Procedure".
WARNING:
• Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Precaution for Brake ControlINFOID:0000000005612138
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
• When an error is indicated by ABS or another warning la mp, collect all necessary information from customer
(what symptoms are present under what conditions) and check for simple causes before starting diagnosis.
Besides electrical system inspection, check booste r operation, brake fluid level, and fluid leaks.
• If incorrect tire sizes or types are installed on the v ehicle or brake pads are not Genuine NISSAN parts, stop-
ping distance or steering stability may deteriorate.
• If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or
error.
• If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits or improper wiring.
• If the following components are replaced with non-genuine components or modified, the VDC OFF indicator
lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorbers, struts, spri ngs, bushings, etc.), tires, wheels (exclude specified
size), components related to brake system (pads, rotors , calipers, etc.), components related to engine (muf-
fler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.).
• Driving with broken or excessively worn suspension components, tires or brake system components may cause the VDC OFF indicator lamp and the SLIP indi cator lamp to turn on, and the VDC system may not
operate properly.
• When the TCS or VDC is activated by sudden accele ration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.
• When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp curves on a freeway), the VDC may not operate nor mally, or the VDC warning lamp and the SLIP indi-
cator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the engine.
SBR686C
Revision: January 20102010 Versa

EC-250
< COMPONENT DIAGNOSIS >[HR16DE]
P0300, P0301,
P0302, P0303, P0304 MISFIRE
7.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
Is the inspection result normal?
YES >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-112, "
Spark Plug".
NO >> Repair or clean spark plug. Then GO TO 8.
8.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-112, "
Spark
Plug".
9.CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-23, "
Inspection".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
10.CHECK FUEL PRESSURE
1. Install all removed parts.
2. Check fuel pressure. Refer to EC-496, "
Inspection".
Is the inspection result normal?
YES >> GO TO 12.
NO >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check fuel hoses and fuel tubes for clogging.
Is the inspection result normal?
YES >> Replace “fuel filter and fuel pump assembly”.
NO >> Repair or replace.
12.CHECK IGNITION TIMING
Check the following items. Refer to EC-20, "
BASIC INSPECTION : Special Repair Requirement".
For specification, refer to EC-502, "
Ignition Timing".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Follow the EC-20, "
BASIC INSPECTION : Special Repair Requirement".
13.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect corresponding A/F sensor 1 harness connector.
3. Disconnect ECM harness connector.
4. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
SEF156I
Spark should be generated.
Revision: January 20102010 Versa

EC-270
< COMPONENT DIAGNOSIS >[HR16DE]
P0420 THREE WAY CATALYST FUNCTION
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following pro-
cedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoi d the electrical discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 - 0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is generated between the spark plug and the grounded metal por-
tion.
CAUTION:
• During the operation, always stay 0.5 m (19.7 in) awayfrom the spark plug and the ignition coil. Be careful not to
get an electrical shock wh ile checking, because the elec-
trical discharge voltage becomes 20 kV or more.
• It might cause to damage the igni tion coil if the gap of more than 17 mm (0.66 in) is taken.
NOTE:
When the gap is less than 13 mm (0.52 in), the sp ark might be generated even if the coil is mal-
functioning.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 7.
7.CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded metal portion.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Check ignition coil, power transistor and their circuits. Refer to EC-434, "
Diagnosis Procedure".
8.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
Is the inspection result normal?
YES >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-112, "
Spark Plug".
NO >> Repair or clean spark plug. Then GO TO 9.
9.CHECK FUNCTION OF IGNITION COIL-III Spark should be generated.
JMBIA0066GB
Spark should be generated.
SEF156I
Revision: January 20102010 Versa

EC-786
< SERVICE INFORMATION >[MR18DE]
DTC P0300 - P0304 MULTIPLE CYLINDER
MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded metal portion.
OK or NG
OK >> GO TO 7.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-1019
.
7.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-223, "
Standard and Limit".
NG >> 1. Repair or clean spark plug. 2. GO TO 8.
8.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug
and the grounded portion.
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-223, "
Standard
and Limit".
9.CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-181, "
On-Vehicle Service".
OK or NG
OK >> GO TO 10.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
10.CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-582, "
Fuel Pressure Check".
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-582, "
Fuel Pressure Check".
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check the following.
• Fuel pump and circuit (Refer to EC-1014
.)
• Fuel pressure regulator (Refer to EC-582, "
Fuel Pressure Check".)
• Fuel lines (Refer to FL-5, "
Checking Fuel Line".)
• Fuel filter for clogging
>> Repair or replace.
Spark should be generated.
SEF156I
Spark should be generated.
At idling: Approximately 350 kPa (3.57 kg/cm
2, 51 psi)
Revision: January 20102010 Versa

EM-40
< ON-VEHICLE REPAIR >[HR16DE]
OIL PAN (LOWER)
a. Loosen bolts in the reverse of the order shown.
b. Insert the Tool between oil pan (upper) and oil pan (lower).
CAUTION:
• Be careful not to damage the mating surface.
• A more adhesive liquid gasket is applied compared to pre-vious types when shipped, so it should not be forced off
using a flat- bladed screwdriver, etc.
INSTALLATION
1. Install oil pan (lower) with the following procedure.
a. Use scraper to remove old liquid gasket from mating surfaces. • Also remove the old liquid gasket from mating surface of oil pan (upper).
• Remove old liquid gasket from the bolt holes and threads.
CAUTION:
Never scratch or damage the mating su rfaces when cleaning off old liquid gasket.
b. Apply a continuous bead of liquid gasket (B) with Tool to areas shown.
Use Genuine Silicone RTV Sealant or equivalent. Refer to
GI-42, "
Recommended Chemical Product and Sealant".
CAUTION:
Attaching should be done within 5 minutes after coating.
c. Tighten bolts in the numerical order shown.
2. Installation of the remaining components is in the reverse order of removal. CAUTION:
Do not pour engine oil unti l at least 30 minutes after oil pan (lower) is installed.
: Engine front
Tool number : KV10111100 (J-37228)
ALBIA0626ZZ
: Engine front
: Engine outside
(A) : 7.5 - 9.5 mm (0.295 - 0.374 in)
(C) : 4.0 - 5.0 mm (0.157 - 0.196 in)
Tool number : WS39930000 ( — )
AWBIA0786ZZ
: Engine front
ALBIA0626ZZ
Revision: January 20102010 Versa

OIL PAN (UPPER) AND OIL STRAINEREM-43
< ON-VEHICLE REPAIR > [HR16DE]
C
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G H
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M A
EM
NP
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a. Loosen oil pan (upper) bolts in the reverse of the order shown.
b. Insert a flat-bladed offset screwdriver into the arrow ( ) shown
and open up a crack between the oil pan (upper) cylinder block.
c. Insert the Tool between the oil pan (upper) and cylinder block. Slide seal cutter by tapping on the side of tool with a hammer.
CAUTION:
• Be careful not to damage the mating surface.
• A more adhesive liquid gasket is applied compared to pre-
vious types when shipped, so it should not be forced off
using a screwdriver, etc. outside the indicated location.
• Do not remove oil pump and oil strainer from oil pan (upper).
9. Remove rear oil seal from crankshaft.
INSTALLATION
1. Install the oil pan (upper) in the following procedure.
a. Use scraper to remove old liquid gasket from mating surfaces. • Also remove the old liquid gasket from mating surface of cylinder block.
• Remove old liquid gasket from the bolt holes and threads.
CAUTION:
Do not scratch or damage the mating su rfaces when cleaning off old liquid gasket.
b. Install O-ring to the cylinder block.
: Engine front
ALBIA0627ZZ
: Engine front
Tool number : KV10111100 (J-37228)
ALBIA0628ZZ
Revision: January 20102010 Versa

OIL PANEM-145
< SERVICE INFORMATION > [MR18DE]
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10. Insert a screwdriver shown by the arrow ( ) and open up a
crack between oil pan (upper) and cylinder block.
CAUTION:
A more adhesive liquid gasket is applied compared to previ-
ous types when shipped, so it should not be forced off the
position not specified.
11. After removing the bolts, separate the mating surface and remove the sealant using Tool.
• Slide (1) the Tool by tapping (2) its side with a hammer to
remove the oil pan (upper) from the cylinder block.
CAUTION:
Be careful not to damage the mating surfaces.
12. Remove O-ring between cylinder block and oil pan (upper).
INSPECTION AFTER REMOVAL
Oil Filter
Clean oil strainer portion (part of the oil pump) if any object attached.
INSTALLATION
1. Use a scraper (A) to remove old liquid gasket from mating sur- faces of oil pan (upper).
• Remove the old liquid gasket from mating surface of cylinderblock.
• Remove old liquid gasket from the bolt holes and threads.
CAUTION:
Never scratch or damage the mating surfaces when clean-
ing off old liquid gasket.
: Engine front
PBIC3534J
Tool number : KV10111100 (J-37228)
WBIA0566E
PBIC3949E
Revision: January 20102010 Versa

TIMING CHAINEM-159
< SERVICE INFORMATION > [MR18DE]
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15. Cut liquid gasket by prying the position ( ) shown, and then
remove the front cover.
CAUTION:
• Be careful not to damage the mating surface.
• A more adhesive liquid gasket is applied compared to pre-
vious types when shipped, so it should not be forced off
the position not specified.
16. Remove front oil seal from front cover. • Lift up front oil seal using a suitable tool.
CAUTION:
Be careful not to damage front cover.
17. Push in timing chain tensioner plunger.
18. Insert a stopper pin (A) into the body hole to retain the plunger in collapsed position.
NOTE:
Use approximately 1.5 mm (0.059 in) diameter hard metal pin as
a stopper pin.
19. Remove timing chain tensioner (1).
20. Remove timing chain slack guide (2), timing chain tension guide (3) and timing chain (1).
CAUTION:
Never rotate each crankshaft and camshaft individually
while timing chain is removed. It causes interference
between valve and piston.
PBIC3357J
PBIC3165J
AWBIA0138ZZ
Revision: January 20102010 Versa