engine NISSAN NAVARA 2005 Repair Workshop Manual

EC-60
TROUBLE DIAGNOSIS
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: ApplicableItemDIAGNOSTIC TEST MODE
SELF-DIAG RESULTS
DATA MON-
ITORACTIVE
TEST
DTCFREEZE
FRAME
DATA
ENGINE CONTROL COMPONENT PARTS
INPUTCrankshaft position sensor´´´
Camshaft position sensor´
Engine coolant temperature sensor´´´´
Vehicle speed signal´´´
Fuel pump temperature sensor´´
Accelerator pedal position sensor 1´´
Accelerator pedal position sensor 2´´
Fuel rail pressure sensor´´
Mass air flow sensor´´
Intake air temperature sensor´
Turbocharger boost sensor´´´
Refrigerant pressure sensor´
Battery voltage´´
Park/neutral position (PNP) switch´
Heat up switch´
Stop lamp switch´´
Barometric pressure sensor (built-into ECM)´´
ASCD steering switch´´
ASCD brake switch´´
ASCD clutch switch´´
OUTPUTFuel pump´´´
Fuel injector´´´
Glow relay´´
Cooling fan relay´´´
Turbocharger boost control solenoid valve´
Intake air control valve control solenoid valve
EGR volume control valve´´

TROUBLE DIAGNOSIS
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INSPECTION PROCEDURE
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data
link connector, which is located under LH dash panel near the
hood opener handle.
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)”.
5. Touch “ENGINE”.
If “ENGINE” is not indicated, go toGI-50, "
CONSULT-II Data
Link Connector (DLC) Circuit".
6. Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation Manual.
BBIA0538E
BCIA0029E
BCIA0030E
BCIA0031E

EC-62
TROUBLE DIAGNOSIS
WORK SUPPORT MODE
Work Item
SELF-DIAGNOSTIC MODE
Self Diagnostic Item
Regarding items detected in “SELF-DIAG RESULTS” mode, refer to —EC-6, "INDEX FOR DTC".
Freeze Frame Data
DATA MONITOR MODE
WORK ITEM DESCRIPTION USAGE
ENTER INJCTR CALIB DATA
lInjector adjustment value is written onto ECM memory. When performing Injector Adjust-
ment Value Registration.
CONFIG CLR
lASCD application status stored in ECM is initialized.
NOTE:
After the status is initialized, ECM recognizes ASCD
application status when the following condition is met.
lFor ASCD: ASCD MAIN switch is pressed.When initializing ASCD applica-
tion status stored in ECM.
INJ ADJ VAL CLR
lInjector adjustment value stored in ECM is initialized. Before changing injector adjust-
ment value stored in ECM, it is
recommended to perform this
work item.
Freeze frame data item Description
DIAG TROUBLE CODE
[PXXXX]
lThe engine control component part/control system has a trouble code, it is displayed as “PXXXX”.
(Refer toEC-6, "
INDEX FOR DTC".)
CAL/LD VALUE [%]
lThe calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [°C] or [°F]
lThe engine coolant temperature at the moment a malfunction is detected is displayed.
ENGINE SPEED [rpm]
lThe engine speed at the moment a malfunction is detected is displayed.
VEHICL SPEED
[km/h] or [mph]
lThe vehicle speed at the moment a malfunction is detected is displayed.
INT MANI PRES [kPa]
lThe intake manifold pressure at the moment a malfunction is detected is displayed.
MONITOR ITEMECM
INPUT
SIG-
NALMAIN
SIG-
NALSCONDITION SPECIFICATION
CKPS·RPM (TDC) [rpm]´´
lThe engine speed computed from the
crankshaft position sensor signal is
displayed.
COOLAN TEMP/S
[°C] or [°F]´´
lThe engine coolant temperature
(determined by the signal voltage of
the engine coolant temperature sen-
sor) is displayed.When the engine coolant temperature
circuit is open or short, ECM enters fail-
safe mode. The engine coolant tempera-
ture determined by the ECM is dis-
played.
VHCL SPEED SE
[km/h] or [mph]´´
lThe vehicle speed computed form the
vehicle speed signal is displayed.
FUEL TEMP SEN
[°C] or [°F]´´
lThe fuel temperature (determined by
the signal voltage of the fuel pump
temperature sensor) is displayed.
ACCEL POS SEN [V]´´
lThe accelerator pedal position sensor
1 signal voltage is displayed.This signal is converted by ECM inter-
nally. Thus, these differ from ECM termi-
nals voltage.
ACCEL SEN 2 [V]´´
lThe accelerator pedal position sensor
2 signal voltage is displayed.This signal is converted by ECM inter-
nally. Thus, these differ from ECM termi-
nals voltage.

EC-64
TROUBLE DIAGNOSIS
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
INT/M PRES SE [kPa]
lTurbocharger boost (determined by
the signal voltage from the turbo-
charger boost sensor) is displayed.
CYL COUNT [1/2/3/4]
lThe cylinder being injected is dis-
played.
1 ... Cylinder No.1 is injected.
2 ... Cylinder No.2 is injected.
3 ... Cylinder No.3 is injected.
4 ... Cylinder No.4 is injected.
SET SW
[ON/OFF]´
lIndicates [ON/OFF] condition from
SET/COAST switch signal.
RESUME/ACC SW
[ON/OFF]´
lIndicates [ON/OFF] condition from
RESUME/ACCEL switch signal.
CANCEL SW
[ON/OFF]´
lIndicates [ON/OFF] condition from
CANCEL switch signal.
MAIN SW
[ON/OFF]´
lIndicates [ON/OFF] condition from
MAIN switch signal.
ASCD APPLY [YES/NO]
lDisplaying ASCD application status
stored in ECM.
VDC APPLY [YES/NO]
lDisplaying ESP application status
stored in ECM.
AC PRESS SEN [V]
lThe signal voltage from the refrigerant
pressure sensor is displayed.
Voltage [V]
Voltage, frequency, duty cycle or pulse
width measured by the probe.Only “#” is displayed if item is unable to
be measured.
Figures with “#”s are temporary ones.
They are the same figures as an actual
piece of data which was just previously
measured. [Hz] or [%] Frequency
[msec],[Hz]or[%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOWMONITOR ITEMECM
INPUT
SIG-
NALMAIN
SIG-
NALSCONDITION SPECIFICATION
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
POWER BAL-
ANCE
lEngine: After warming up, idle the
engine.
lA/C switch: OFF
lShift lever: P or N (A/T), Neutral
(M/T)
lCut off each injector signal one at
a time using CONSULT-IIEngine runs rough or dies.
lHarness and connectors
lCompression
lFuel injector
COOLING FAN *
lIgnition switch: ON
lOperate the cooling fan at LOW,
HI speed and turn OFF using
CONSULT-II.Cooling fan moves at LOW, HI
speed and stops.lHarness and connector
lCooling fan motor
lCooling fan relay
ENG COOLANT
TEMP
lEngine: Return to the original
trouble condition
lChange the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
lHarness and connectors
lEngine coolant temperature sen-
sor
lFuel injector

TROUBLE DIAGNOSIS
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*: Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
REAL TIME DIAGNOSIS IN DATA MONITOR MODE
CONSULT-II has two kinds of triggers and they can be selected by touching “SETTING” in “DATA MONITOR”
mode.
1. “AUTO TRIG” (Automatic trigger):
–The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC will be displayed if the malfunction is
detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ...
xx%” as shown in the figure, and the data after the malfunction
detection is recorded. Then when the percentage reached
100%, “REAL-TIME DIAG” screen is displayed. If “STOP” is
touched on the screen during “ Recording Data ... xx%”, “REAL-
TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger):
–DTC will not be displayed automatically on CONSULT-II screen
even though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though a
malfunction is detected.
Use these triggers as follows:
1. “AUTO TRIG”
–While trying to detect the DTC by performing the DTC Confirma-
tion Procedure, be sure to select to “DATA MONITOR (AUTO
TRIG)” mode. You can confirm the malfunction at the moment it
is detected.
–While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components
and harness in the DTC Confirmation Procedure, the moment a malfunction is found the DTC will be dis-
played. Refer toGI-24, "
How to Perform Efficient Diagnosis for an Electrical Incident", “INCIDENT SIMU-
LATION TESTS”.
2. “MANU TRIG”
GLOW RLY
lIgnition switch: ON (Engine
stopped)
lTurn the glow relay ON and OFF
using CONSULT-II and listen to
operating sound.Glow relay makes the operating
sound.lHarness and connector
lGlow relay
EGR VOL CONT/
V
lIgnition switch: ON
lChange EGR volume control
valve opening step using CON-
SULT-II.EGR volume control valve makes
an operating sound.lHarness and connector
lEGR volume control valve
PRES REGULA-
TOR
lIgnition switch: ON
lChange fuel rail pressure using
CONSULT-IIFuel leaks.lFuel line
lFuel pressure relief valve
PUMP LEANT
CLEAR
lThis mode is used for performing Fuel Pump Learning Value Clearing. Refer toEC-24, "Fuel Pump Learning
Value Clearing". TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
PBIB0480E
SEF707X

EC-66
TROUBLE DIAGNOSIS
–If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for further
diagnosis, such as a comparison with the value for the normal operating condition.
FUNCTION TEST
This mode is used to inform customers of their vehicle condition of periodic maintenance.
CONSULT-II Reference Value in Data Monitor ModeEBS01KD2
Remarks:
lSpecification data are reference values.
lSpecification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
SEF720X
MONITOR ITEM CONDITION SPECIFICATION
CKPS-RPM (TDC)
lRun engine and compare CONSULT-II value with the tachometer indi-
cation.Almost the same speed as the
tachometer indication
COOLAN TEMP/S
lEngine: After warming up More than 70°C(158°F)
VHCL SPEED SE
lTurn drive wheels and compare CONSULT-II value with the speedome-
ter indicationAlmost the same speed as the
speedometer indication
FUEL TEMP SEN
lEngine: After warming up More than 40°C(104°F)
ACCEL POS SEN*
lIgnition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.65 - 0.87V
Accelerator pedal: Fully depressed More than 4.3V
ACCEL SEN 2*
lIgnition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.28 - 0.48V
Accelerator pedal: Fully depressed More than 2.0V
ACT CR PRESS
lEngine: After warming up
lAir conditioner switch: OFF
lShift lever:
P or N (A/T), Neutral (M/T)
lNo loadIdle 25 - 35 MPa
2,000 rpm 40 - 50 MPa
BATTERY VOLT
lIgnition switch: ON (Engine stopped) 11 - 14V

TROUBLE DIAGNOSIS
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P/N POSI SWlIgnition switch: ONShift lever:
P or N (A/T), Neutral (M/T)ON
Except above OFF
START SIGNAL
lIgnition switch: ON®START®ON OFF®ON®OFF
AIRCONDSIG
lEngine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
BRAKE SW
lIgnition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
BRAKE SW2
lIgnition switch: ON
lBrake pedal: Fully released (A/T)
lClutch pedal and brake pedal:
Fully released (M/T)OFF
lBrake pedal: Slightly depressed
(A/T)
lClutch pedal and/or brake pedal:
Slightly depressed (M/T)ON
IGN SW
lIgnition switch: ON®OFF ON®OFF
WARM UP SW
lIgnition switch: ONHeat up switch: OFF OFF
Heat up switch: ON ON
MAS AIR/FL SE*
lEngine: After warming up
lAir conditioner switch: OFF
lShift lever:
P or N (A/T), Neutral (M/T)
lNo loadIgnition switch: ON
(Engine stopped)Approximately 0.4V
Idle 1.3 - 1.7V
Engine is revving from idle to about
4,000 rpm.1.3 - 1.7V to Approximately 4.0V
(Check for liner voltage rise in
response to engine being
increased to about 4,000 rpm)
MAIN INJ WID
lEngine: After warming up
lShift lever:
P or N (A/T), Neutral (M/T)
lIdle speedNo load 0.50 - 0.70 msec
Blower fan switch: ON
Rear window defogger switch: ON0.50 - 0.80 msec
PUMP CURRENT
lEngine: After warming up
lAir conditioner switch: OFF
lShift lever:
P or N (A/T), Neutral (M/T)
lNo loadIdle 1,600 - 2,000 mA
2,000 rpm 1,500 - 1,900 mA
GLOW RLY Refer toEC-295, "
GLOW CONTROL SYSTEM".
COOLING FAN
lEngine: After warming up, idle
the engine
lAir conditioner switch: OFFEngine coolant temperature:
97°C (207°F) or lessOFF
Engine coolant temperature:
Between 98°C(208°F) and 104°C
(219°F)LOW
Engine coolant temperature:
105°C(221°F) or moreHI
EGR VOL CON/V
lEngine: After warming up
lAir conditioner switch: OFF
lShift lever:
P or N (A/T), Neutral (M/T)
lNo loadAfter 1 minute at idle More than 10 steps
Revving engine from idle to 3,200
rpm0step
INT/A VOLUME
lEngine: After warming up, idle the engine 150 - 450 mg/ MONITOR ITEM CONDITION SPECIFICATION

EC-68
TROUBLE DIAGNOSIS
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
*: This signal is converted by ECM internally. Thus, it differs from ECM terminal voltage.BARO SEN
lIgnition switch: ONAltitude
Approx. 0m: Approx. 100.62 kPa
(1.0062 bar, 1.026 kg/cm
2, 14.59
psi)
Approx. 1,000 m: Approx. 88.95
kPa (0.8895 bar, 0.907 kg/cm
2,
12.90 psi)
Approx. 1,500 m: Approx. 83.16
kPa (0.8316 bar, 0.848 kg/cm
2,
12.06 psi)
Approx. 2,000 m: Approx. 78.36
kPa (0.7836 bar, 0.799 kg/cm
2,
11 . 3 6 p s i )
INT/M PRES SE
[kPa]
lEngine: After warming up
lAir conditioner switch: OFF
lShift lever:
P or N (A/T), Neutral (M/T)
lNo loadIdle Approx. 100.00 kPa
3,600 rpm Approx. 140.00 kPa
4,000 rpm Approx. 135.00 kPa
CYL COUNT
lEngine is running 1®3®4®2
SET SW
lIgnition switch: ONSET/COAST switch: Pressed ON
SET/COAST switch: Released OFF
RESUME/ACC SW
lIgnition switch: ONRESUME/ACCELERATE switch:
PressedON
RESUME/ACCELERATE switch:
ReleasedOFF
CANCEL SW
lIgnition switch: ONCANCEL switch: Pressed ON
CANCEL switch: Released OFF
MAIN SW
lIgnition switch: ONMAIN switch: Pressed ON
MAIN switch: Released OFF
ASCD APPLY
lIgnition switch: ONModels with ASCD YES
Models without ASCD NO
VDC APPLY
lIgnition switch: ON NO
AC PRESS SEN
lEngine: Idle
lBoth A/C switch and blower fan switch: ON (Compressor operates)1.0 - 4.0V MONITOR ITEM CONDITION SPECIFICATION

TROUBLE DIAGNOSIS
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Major Sensor Reference Graph in Data Monitor ModeEBS01KD3
The following are the major sensor reference graphs in “DATA MONITOR” mode.
ACCEL POS SEN, “CKPS·RPM (TDC)”, “MAS AIR/FL SE”
Below is the data for “ACCEL POS SEN”, “CKPS·RPM (TDC)” and “MAS AIR/FL SE” when revving engine
quickly up to 3,000 rpm under no load after warming up engine to the normal operating temperature.
Each value is for reference, the exact value may vary.
SEF321Y

POWER SUPPLY AND GROUND CIRCUIT
EC-71
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POWER SUPPLY AND GROUND CIRCUITPFP:24110
ECM Terminals and Reference ValueEBS01KD6
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
1
2
3B
B
BECM ground[Engine is running]
lIdle speedApproximately 0V
105 BR ECM relay (self shut-off)[Ignition switch ON]
[Ignition switch OFF]
lFor a few seconds after turning ignition
switch OFFApproximately 1.0V
[Ignition switch OFF]
lMore than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
107
108R
RIgnition switch[Ignition switch ON]BATTERY VOLTAGE
(11 - 14V)
113 BR ECM relay (self shut-off)[Ignition switch ON]
[Ignition switch OFF]
lFor a few seconds after turning ignition
switch OFFApproximately 1.0V
[Ignition switch OFF]
lMore than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
114 B ECM ground[Engine is running]
lIdle speedApproximately 0V
11 9
120R
GPower supply for ECM[Ignition switch ON]BATTERY VOLTAGE
(11 - 14V)
121 VPower supply for ECM
(Back-up)[Ignition switch OFF]BATTERY VOLTAGE
(11 - 14V)