engine NISSAN NAVARA 2005 Repair Workshop Manual

POWER SUPPLY AND GROUND CIRCUIT
EC-73
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Diagnostic ProcedureEBS01KD8
1.INSPECTION START
Start engine.
Is engine running?
Ye s o r N o
Ye s > > G O T O 7 .
No >> GO TO 2.
2.CHECK ECM POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF and then ON.
2. Check voltage between ECM terminals 107, 108 and ground
with CONSULT-II or tester.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
lHarness connectors M91, E101
lFuse block (J/B) connector M88
l10A fuse
lHarness for open or short between ECM and fuse
>> Repair harness or connectors. Voltage: Battery voltage
MBIB0610E

EC-82
DTC P0016 CKP - CMP CORRELATION
DTC P0016 CKP - CMP CORRELATION
PFP:10328
On Board Diagnosis LogicEBS01KDF
The MI will not light up for this self-diagnosis.
NOTE:
If DTC P0016 is displayed with DTC P0652 or P0653, first perform the trouble diagnosis for DTC P0652
or P0653. Refer toEC-227, "
DTC P0652, P0653 SENSOR POWER SUPPLY".
DTC Confirmation ProcedureEBS01KDG
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If DTC is detected, go toEC-82, "
Diagnostic Procedure".
WITHOUT CONSULT-II
1. Start engine and let it idle for at least 5 seconds.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Perform Diagnostic Test Mode II (Self-diagnostic results) with ECM.
4. If DTC is detected, go toEC-82, "
Diagnostic Procedure".
Diagnostic ProcedureEBS01KDH
1.CHECK CAMSHAFT POSITION SENSOR
Refer toEC-175, "
Component Inspection".
OK or NG
OK >> GO TO 2.
NG >> Replace camshaft position sensor.
2.CHECK SPROCKET
Visually check for chipping signal plate gear tooth.
OK or NG
OK >> GO TO 3.
NG >> Remove debris and clean the signal plate or replace sprocket.
DTC No.Trouble diagnosis
nameDTC detecting condition Possible cause
P0016
0016Crankshaft position -
camshaft position cor-
relationThe correlation between crankshaft position sen-
sor signal and camshaft position sensor signal is
out of the normal range.
lCamshaft position sensor
lCrankshaft position sensor
lTiming chain
lSignal plate
SEF817Y

EC-84
DTC P0088 FUEL SYSTEM
DTC P0088 FUEL SYSTEM
PFP:17520
On Board Diagnosis LogicEBS01KDI
NOTE:
If DTC P0088 is displayed with DTC P0652 or P0653, first perform the trouble diagnosis for DTC P0652
or P0653. Refer toEC-227, "
DTC P0652, P0653 SENSOR POWER SUPPLY".
DTC Confirmation ProcedureEBS01KDJ
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Keep engine speed more than 2,000 rpm for at least 20 sec-
onds.
4. If DTC is detected, go toEC-84, "
Diagnostic Procedure".
WITHOUT CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Keep engine speed more than 2,000 rpm for at least 20 seconds.
3. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
4. Perform Diagnostic Test Mode II (Self-diagnostic results) with ECM.
5. If DTC is detected, go toEC-84, "
Diagnostic Procedure".
Diagnostic ProcedureEBS01KDK
1.CHECK FUEL RAIL PRESSURE SENSOR
Refer toEC-122, "
Component Inspection".
OK or NG
OK >> GO TO 2.
NG >> Replace fuel rail.
2.CHECK FUEL INJECTOR
Refer toEC-130, "
Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace fuel injector.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0088
0088Fuel rail pressure too highFuel pressure is too much higher than the speci-
fied value.
lFuel pump
lFuel injector
lFuel rail pressure sensor
SEF817Y

EC-86
DTC P0089 FUEL PUMP
DTC P0089 FUEL PUMP
PFP:16700
On Board Diagnosis LogicEBS01KDM
The MI will not light up for this self-diagnosis.
NOTE:
If DTC P0089 is displayed with DTC P0652 or P0653, first perform the trouble diagnosis for DTC P0652
or P0653. Refer toEC-227, "
DTC P0652, P0653 SENSOR POWER SUPPLY".
DTC Confirmation ProcedureEBS01KDN
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Let engine idle for at least 30 seconds.
4. If DTC is detected, go toEC-87, "
Diagnostic Procedure".
WITHOUT CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Let engine idle for at least 30 seconds.
3. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
4. Perform Diagnostic Test Mode II (Self-diagnostic results) with ECM.
5. If DTC is detected, go toEC-87, "
Diagnostic Procedure".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0089
0089Fuel pump performanceFuel pressure is too much higher than the target
value.
lFuel pump
lAir mixed with fuel
lLack of fuel
lFuel rail pressure sensor
SEF817Y

DTC P0089 FUEL PUMP
EC-87
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Diagnostic ProcedureEBS01KDO
1.PERFORM FUEL PUMP LEARNING VALUE CLEARING
NOTE:
If the DTC is detected because of air mixed with fuel (i.e.: caused by lack of fuel), it may become normal by
performing following procedure.
With CONSULT-II
1. Turn ignition switch ON.
2. Perform Fuel Pump Learning Value Clearing. Refer toEC-24, "
Fuel Pump Learning Value Clearing".
3. Start engine and let it idle for at least 60 seconds.
4. Select “SELF-DIAG RESULT” mode with CONSULT-II.
5. Touch “ERASE”.
6. PerformEC-86, "
DTC Confirmation Procedure",again.
7. Is DTC detected again?
Without CONSULT-II
1. Turn ignition switch ON.
2. Perform Fuel Pump Learning Value Clearing. Refer toEC-24, "
Fuel Pump Learning Value Clearing".
3. Start engine and let it idle for at least 60 seconds.
4. Erase the Diagnostic Test Mode II (Self-diagnostic results) memory. Refer toEC-27
.
5. PerformEC-86, "
DTC Confirmation Procedure",again.
6. Is DTC detected again?
Ye s o r N o
Ye s > > G O T O 2 .
No >>INSPECTION END
2.CHECK FUEL RAIL PRESSURE SENSOR
Refer toEC-122, "
Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace fuel rail.
3.CHECK FUEL PUMP
Refer toEC-221, "
Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.REPLACE FUEL PUMP
1. Replace Fuel pump.
2. Perform Fuel Pump Learning Value Clearing. Refer toEC-24, "
Fuel Pump Learning Value Clearing".
>>INSPECTION END
5.CHECK INTERMITTENT INCIDENT
Refer toEC-70, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
>>INSPECTION END
Removal and InstallationEBS01KDP
FUEL PUMP
Refer toEM-49, "FUEL PUMP".

EC-88
DTC P0093 FUEL SYSTEM
DTC P0093 FUEL SYSTEM
PFP:17520
On Board Diagnosis LogicEBS01KDQ
NOTE:
If DTC P0093 is displayed with DTC P0652 or P0653, first perform the trouble diagnosis for DTC P0652
or P0653. Refer toEC-227, "
DTC P0652, P0653 SENSOR POWER SUPPLY".
DTC Confirmation ProcedureEBS01KDR
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and keep engine speed more than 4,000 rpm for at
least 5 seconds.
4. If DTC is detected, go toEC-89, "
Diagnostic Procedure".
WITHOUT CONSULT-II
1. Start engine and keep engine speed more than 4,000 rpm for at least 5 seconds.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Perform Diagnostic Test Mode II (Self-diagnostic results) with ECM.
4. If DTC is detected, go toEC-89, "
Diagnostic Procedure".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0093
0093Fuel system leakECM detects a fuel system leak.
(The relation between the output voltage to the
fuel pump and input voltage from the fuel rail
pressure sensor is out of the normal range.)
lFuel pump
lFuel rail
lFuel pipe
lFuel rail pressure relief valve
lAir mixed with fuel
lLack of fuel
SEF817Y

DTC P0093 FUEL SYSTEM
EC-89
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Diagnostic ProcedureEBS01KDS
1.PERFORM FUEL PUMP LEARNING VALUE CLEARING
NOTE:
If the DTC is detected because of air mixed with fuel (i.e.: caused by lack of fuel), it may become normal by
performing following procedure.
With CONSULT-II
1. Turn ignition switch ON.
2. Perform Fuel Pump Learning Value Clearing. Refer toEC-24, "
Fuel Pump Learning Value Clearing".
3. Start engine and let it idle for at least 60 seconds.
4. Select “SELF-DIAG RESULT” mode with CONSULT-II.
5. Touch “ERASE”.
6. PerformEC-88, "
DTC Confirmation Procedure",again.
7. Is DTC detected again?
Without CONSULT-II
1. Turn ignition switch ON.
2. Perform Fuel Pump Learning Value Clearing. Refer toEC-24, "
Fuel Pump Learning Value Clearing".
3. Start engine and let it idle for at least 60 seconds.
4. Erase the Diagnostic Test Mode II (Self-diagnostic results) memory. Refer toEC-27
.
5. PerformEC-88, "
DTC Confirmation Procedure",again.
6. Is DTC detected again?
Ye s o r N o
Ye s > > G O T O 2 .
No >>INSPECTION END
2.CHECK FUEL LINE FOR LEAK
1. Start engine.
2. Visually check the following for fuel leak.
–Fuel tube from fuel pump to fuel rail
–Fuel rail
–Fuel tube from fuel rail to fuel injector
3. Also check for improper connection or pinches.
OK or NG
OK >> GO TO 3.
NG >> Repair malfunctioning part.
3.CHECK FUEL RAIL PRESSURE RELIEF VALVE
Refer toEC-90, "
Component Inspection".
OK or NG
OK >> GO TO 4.
NG >> Replace fuel rail.
4.CHECK INTERMITTENT INCIDENT
Refer toEC-70, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
OK or NG
OK >> GO TO 5.
NG >> Repair or replace.

EC-90
DTC P0093 FUEL SYSTEM
5.REPLACE FUEL PUMP
1. Replace fuel pump.
2. Perform Fuel Pump Learning Value Clearing. Refer toEC-24, "
Fuel Pump Learning Value Clearing".
>>INSPECTION END
Component InspectionEBS01KDT
FUEL RAIL PRESSURE RELIEF VALVE
With CONSULT-II
WARNING:
lConfirm that the engine is cooled down and there are no fire hazards near the vehicle.
lPrepare pans or saucers under the disconnected fuel line because the fuel may spill out.
1. Turn ignition switch OFF.
2. Remove fuel hose from fuel rail pressure relief valve.
3. Attach a blind cap or plug to removed hose.
4. Turn ignition switch ON.
5. Select “PRES REGULATOR” in “ACTIVE TEST MODE” with
CONSULT-II.
6. Start engine and keep engine speed 2,000 rpm.
7. Raisefuelpressureto180MPawithtouching“UP”or“Qu”on
the CONSULT-II screen.
8. Confirm that the fuel does not come out from the fuel rail pres-
sure relief valve.
WARNING:
lBe careful not to allow leaked fuel to contaminate engine
compartment. Especially, ensure to keep engine mount
insulator clear of fuel.
lIf the fuel comes out, stop the engine immediately.
Without CONSULT-II
WARNING:
lConfirm that the engine is cooled down and there are no fire hazards near the vehicle.
lPrepare pans or saucers under the disconnected fuel line because the fuel may spill out.
1. Turn ignition switch OFF.
2. Remove fuel hose from fuel rail pressure relief valve.
3. Attach a blind cap or plug to removed hose.
4. Start engine and keep engine speed more than 4,000 rpm for at
least 5 seconds.
5. Confirm that the fuel does not come out from the fuel rail pres-
sure relief valve.
WARNING:
lBe careful not to allow leaked fuel to contaminate engine
compartment. Especially, ensure to keep engine mount
insulator clear of fuel.
lIf the fuel comes out, stop the engine immediately.
PBIB1941E
PBIB0587E
PBIB1941E

EC-92
DTC P0102, P0103 MAF SENSOR
DTC P0102, P0103 MAF SENSOR
PFP:22680
Component DescriptionEBS01KDV
The mass air flow sensor (1) is placed in the stream of intake air. It
measures the intake flow rate by measuring a part of the entire
intake flow. The mass air flow sensor controls the temperature of the
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss.
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change.
CONSULT-II Reference Value in Data Monitor ModeEBS01KDW
Specification data are reference values.
*: This signal is converted by ECM internally. Thus, it differs from ECM terminal voltage.
ECM Terminals and Reference ValueEBS01KDX
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
PBIA9559J
MONITOR ITEM CONDITION SPECIFICATION
MAS AIR/FL SE*
lEngine: After warming up
lAir conditioner switch: OFF
lShift lever: P or N (A/T), Neutral (M/T)
lNo loadIgnition switch: ON
(Engine stopped)Approximately 0.4V
Idle 1.3 - 1.7V
Engine is revving from idle to
about 4,000 rpm.1.3 - 1.7V to Approximately 4.0V
(Check for liner voltage rise in
response to engine being
increased to about 4,000 rpm)
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage)
54 G Mass air flow sensor[Ignition switch: ON]Approximately 0.7V
[Engine is running]
lWarm-up condition
lIdle speed1.6 - 2.0V
[Engine is running]
lWarm-up condition
lEngine is revving from idle to about 4,000 rpm.1.6 - 2.0V to Approximately 4.3V
(Check for liner voltage rise in
response to engine being
increased to about 4,000 rpm)
67 —Sensor ground
(Sensor shield circuit)[Engine is running]
lWarm-up condition
lIdle speedApproximately 0.3V
73 BMass air flow sensor
ground[Ignition switch ON]Approximately 0.3V

EC-96
DTC P0102, P0103 MAF SENSOR
3.DETECT MALFUNCTIONING PART
Check the following.
lHarness connectors E9, F4
lHarness for open or short between IPDM E/R and mass air flow sensor
lHarness for open or short between ECM and mass air flow sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK MAFS GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 4 and ECM terminal 73.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK MAFS INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 3 and ECM terminal 54.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK MASS AIR FLOW SENSOR
Refer toEC-96, "
Component Inspection".
OK or NG
OK >> GO TO 7.
NG >> Replace mass air flow sensor.
7.CHECK INTERMITTENT INCIDENT
Refer toEC-70, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
>>INSPECTION END
Component InspectionEBS01KE2
MASS AIR FLOW SENSOR
With CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Connect CONSULT-II and select “DATA MONITOR” mode.Continuity should exist.
Continuity should exist.