mirror NISSAN NAVARA 2005 Repair Owner's Manual

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IDX
ALPHABETICAL INDEX
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Camshaft ...........................................................EM-59
Camshaft inspection ..........................................EM-60
Camshaft position sensor (CMPS) .....EC-82,EC-171,
EC-177
CAN ....................................................................DI-65
CAN - Wiring diagram ...........EC-80,LAN-26,LAN-44,
LAN-56
,LAN-68,LAN-82,LAN-96,LAN-112,LAN-125,
LAN-139
,LAN-152,LAN-166,LAN-181,LAN-198,
LAN-213
,LAN-230,LAN-248,LAN-267,LAN-279
CAN (Controller Area Network) ..BL-25,BL-59,RF-13
CAN communication .....EC-22,EC-79,AT-91,TF-19,
TF-82
,RFD-43,RFD-69,BRC-28,BL-25,BL-59,RF-13,
LT-88
CHARGE - Wiring diagram ................................SC-15
Charging system ................................................SC-14
Chassis and body maintenance ........................MA-28
CHIME - Wiring diagram .....................................DI-53
CIGAR - Wiring diagram ..................................WW-55
Cigarette lighter ...............................................WW-55
Circuit breaker ...................................................PG-74
CKPS - Wiring diagram .....................EC-161,EC-167
Clutch cover .......................................................CL-17
Clutch disc .........................................................CL-17
Clutch master cylinder .........................................CL-9
Clutch operating cylinder ...................................CL-11
Clutch pedal .........................................................CL-6
CMPS - Wiring diagram .....................EC-173,EC-179
Coil spring (front) .............................................FSU-10
Collision diagnosis ...........................................SRS-56
Combination lamp, front, removal and installation ........
LT-30
Combination lamp, rear, removal and installation ........
LT-144
Combination meter ...............................................DI-4
Combination switch ..........................................LT-114
COMBSW - Wiring diagram ..............................LT-114
COMPAS - Wiring diagram .................................DI-68
Compass ............................................................DI-66
Component Location (auto A/C) .......ATC-36,MTC-36
Compression pressure ......................................EM-92
Compressor clutch removal and installation .ATC-143,
MTC-123
Compressor mounting ..................ATC-142,MTC-122
Compressor special service tool .......ATC-16,MTC-16
Condenser ....................................ATC-147,MTC-127
Connecting rod ................................................EM-127
Connecting rod bearing clearance ...................EM-131
Connecting rod bushing clearance ..................EM-127
Console box - See Instrument panel ...................IP-10
CONSULT for all-mode 4WD .............................TF-44
CONSULT-II for engine .....................................EC-59
Control units (terminal arrangement) .................PG-78
Control valve (A/T) .............................................AT-33
Controller Area Network (CAN) ..BL-25,BL-59,RF-13
Converter housing installation .........................AT-250
COOL/F - Wiring diagram ................................EC-135
Cooling circuit (engine) ........................................CO-6
Cooling fan ........................................................CO-19
Cooling fan motor ............................................EC-141
Cooling unit (A/C evaporator) ......ATC-124,ATC-149,
MTC-103
,MTC-129
Counter gear (M/T) ............................................MT-21
Coupling sleeve (M/T) ........................................MT-21
Crankcase ventilation system ............................EC-21
Crankshaft position sensor (TDC) ......EC-82,EC-159,
EC-165
Cylinder block .................................................EM-110
Cylinder block boring ......................................EM-129
Cylinder head ....................................................EM-92
Cylinder head bolt tightening ............................EM-96
Cylinder head gasket selection .........................EM-96
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Data link connector for Consult ..........................EC-59
Daytime light system ...........................................LT-31
Daytime running light - See Daytime light systemLT-31
Diagnosis sensor unit .....................................SRS-48
Diagnostic trouble code (DTC) ..........................EC-27
Diagnostic trouble code (DTC) for OBD system ..EC-6
Diagnostic trouble code (DTC) inspection priority chart
EC-37
Differential gear oil replacement ...........MA-33,MA-34
DIFLOC - Wiring diagram ...............................RFD-46
Dimensions .........................................................GI-60
Direct clutch solenoid valve ...............AT-142,AT-144
Display and amp.assembly ...............ATC-60,MTC-55
Dome light - See Interior lamp ..........................LT-145
Door glass ...........................................GW-35,GW-38
Door lock ..........................................................BL-126
Door mirror lamp ...............................................LT-145
Door trim .............................................................EI-30
Door, front .............................BL-118,BL-120,GW-35
Door, rear ............................................BL-118,GW-38
Drive belt ...........................................................EM-12
Drive chain (Transfer) .........................TF-114,TF-120
Driver air bag ..................................................SRS-36
DTRL - Wiring diagram .......................................LT-35
Duct and grilles .............................ATC-134,MTC-113
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ECM input/output signal .....................................EC-52
ECM power supply .............................................EC-71
ECM relay ........................................................EC-232
ECTS - Wiring diagram ....................................EC-105
EGR function ...................................................EC-302
EGR volume control valve ...............................EC-302
EGRC/V - Wiring diagram ................................EC-304
Electric sunroof ..................................................RF-10
Electrical units location ......................................PG-71
Electronic fuel injection pump ...........................EM-49
Engine control circuit diagram ...........................EC-50
Engine control component parts location ...........EC-46
Engine control module (ECM) ...........EC-213,EC-215,
EC-269

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ALPHABETICAL INDEX
Starter ................................................................SC-27
Starting system ..................................................SC-27
Steering gear, linkage and transfer gear inspection .....
MA-36
,MA-37
Steering linkage .................................................PS-14
Steering wheel and column .................................PS-8
Step lamp .........................................................LT-145
Stop lamp .........................................................LT-121
Stop lamp switch .............................................EC-330
STOP/L - Wiring diagram .................................LT-121
Striking rod (M/T) ...............................................MT-23
Strut (front) ......................................................FSU-10
Sun roof, electric ................................................RF-10
Sunload sensor ..............................................ATC-112
Sunroof ..................................................RF-10,RF-21
Super lock ...........................................................BL-55
Supplemental Restraint System ........................SRS-6
Symbols and abbreviations .....................GI-10,GI-23
Symptom matrix chart ........................................EC-42
Synchronizer (M/T) ............................................MT-21
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Tachometer ..........................................................DI-4
Tail lamp ...........................................................LT-125
TAIL/L - Wiring diagram ....................................LT-127
TC boost control solnoid valve ........................EC-309
TC boost sensor ..............................................EC-153
TCC/V - Wiring diagram ..................................EC-311
TCM circuit diagram ..........................................AT-42
TCM inspection table .........................................AT-76
Thermostat ........................................................CO-24
Three way catalyst precautions ............................GI-5
Throttle body ......................................................EM-20
Tie-rod ...............................................................PS-14
Timing chain .........................................EM-73,EM-79
Timing gear ........................................................EM-79
Tire rotation .......................................................MA-34
Tire size ..............................................................GI-60
Torque converter installation ...........................AT-250
Torque convertor clutch solenoid valveAT-110,AT-112
Tow truck towing .................................................GI-53
Towing point .......................................................GI-54
Transfer control device .............TF-74,TF-78,TF-105
Transfer control unit inspection table ..................TF-38
Transfer oil replacement ....................................MA-32
Transfer serial number .......................................GI-58
Transmission case (M/T) ...................................MT-19
Transmission serial number ....................GI-58,GI-59
Tread-FR&RR (Dimensions) ..............................GI-60
Trim .....................................................................EI-33
Trouble diagnoses ..............................................GI-11
Turbine revolution sensor ................................AT-123
Turbocharger .....................................................EM-28
Turbocharger charge air cooler .........................EM-18
Turbocharger precautions ....................................GI-6
TURN - Wiring diagram ....................................LT-100
Turn signal lamp .................................................LT-97
Two-pole lift ........................................................GI-52
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Vacuum hose drawing (Engine control) .............EC-16
Vacuum pump ...................................................EM-42
Valve clearance ................................................EM-66
Valve guide .....................................................EM-101
Valve lifter .........................................................EM-62
Valve seat .......................................................EM-103
Valve spring ....................................................EM-104
Vanity mirror lamp .............................................LT-145
Vehicle identification number ..............................GI-57
Vehicle recovery (freeing a stuck vehicle) ..........GI-54
VEHSEC - Wiring diagram ...............................BL-143
Viscosity number (SAE) ....................................MA-15
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Wait detection switch ..............................TF-63
,TF-66
WARN - Wiring diagram .....................................DI-30
Warning chime ....................................................DI-51
Warning lamps ....................................................DI-28
Washer, front .....................................................WW-4
Water pump ......................................................CO-21
Water temperature gauge .....................................DI-4
Wheel alignment (front) .....................................FSU-7
Wheel balance ..................................................MA-34
Wheel bearing (front) .........................................FAX-5
Wheel bearing (rear) .........................................RAX-6
Wheel sensors (ABS) .....................................BRC-37
Wheel size ..........................................................GI-60
Wheelbase (Dimensions) ....................................GI-60
Width (Dimensions) ............................................GI-60
WINDOW - Wiring diagram ...............................GW-20
Window, door ......................................GW-35,GW-38
Window, rear .....................................................GW-43
Windshield ........................................................GW-11
WIPER - Wiring diagram ..................................WW-12
Wiper, front ........................................................WW-4
Wiring Diagram (Cell code) list ..........................PG-68
Wiring diagrams ..................................................GI-15

DESCRIPTION
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DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsELS001K2
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
Install vehicle protection kit
Fit all accessories ordered (if applicable) (e.g. towbar, audio, navigation, air conditioner, styling kit)
UNDER HOOD — engine off
Check coolant level and cooling system for leaks
Charge battery and check terminals for condition
Check drive belts tension
Check fuel filter for water or dust (diesel only) and fuel system for leaks
Check engine oil level and for oil leaks
Check brake and clutch fluid levels and fluid lines for leaks
Check and top up washer reservoirs
Check power steering fluid level and fluid lines for leaks (if applicable)
Check air conditioning system for gas leaks (if applicable)
ON INSIDE AND OUTSIDE
Install transit fuse if removed for vehicle storage
Check instruments, gauges, lamps, horn and accessories for operation
Check wipers and washers for operation and adjustment
Check interior and door mirrors and sun visors for operation
Set radio code and set clock
Check parking brake adjustment
Check clutch pedal adjustment
Check steering lock operation
Check seat adjusters and seat belts for operation
Check all windows for operation and alignment
Check mouldings, trim and fittings for fit and alignment
Check weatherstrips for fit and adhesion
Check hood, trunk lid, door panels and fuel lid for fit and alignment
Check latches, keys, remote key, door locks and remote trunk lid and fuel lid release for operation
Check wheel nut torques
Check tyre pressure (incl. spare tyre)
Check tool kit and jack for operation
Check automatic transmission/transaxle starter inhibitor (if applicable)
Check sunroof for operation and alignment (if applicable)
UNDER BODY
Check manual transmission/transaxle, differential and transfer box for oil level and oil leaks
Tighten bolts and nuts steering linkage and gear box, axle/suspension parts, propeller and exhaust system
Check brake and clutch lines, and oil/fluid reservoirs for leaks
Remove front suspension spacer blocks (if applicable)
Check body mounting torque (if applicable)

MTC-50
TROUBLE DIAGNOSIS
21 V Mode door motor feedback ON — 0 - 5V
22 SB Air mix door motor feedback ON — 0 - 5V
23 G Sensor power ON — 5V
25 LG Rear defroster status
26 P Sensor return ON — 0 - 5V
36 PPTC heater relay 1
(LHD models)ONRelay ON Battery voltage
Relay OFF 0V
37 LGPTC heater relay 2
(LHD models)ONRelay ON Battery voltage
Relay OFF 0V
38 BRPTC heater relay 3
(LHD models)ONRelay ON Battery voltage
Relay OFF 0V
39 YSeat heater
(LHD models)ONSeat heater ON Battery voltage
Seat heater OFF 0V
40 RMirror heater
(LHD models)ONMirror heater ON Battery voltage
Mirror heater OFF 0V
41 LCAN-H
(LHD models)ON — 0 - 5V
42 PCAN-L
(LHD models)ON — 0 - 5V Te r m i -
nal No.Wire
colorItemIgnition
switchConditionVoltage (V)
(Approx.)

REFRIGERANT LINES
MTC-131
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MTC
Checking for Refrigerant LeaksEJS0062F
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electronic refrigerant leak detector or fluorescent
dye leak detector.
If dye is observed, confirm the leak with an electronic refrigerant leak detector. It is possible a prior leak was
repaired and not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electronic leak detector probe slower and closer to the suspected leak area will improve
the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorEJS0062G
1. Check A/C system for leaks using the UV lamp and safety goggles [SST: J-42220] in a low sunlight area
(area without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a
bright green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain open-
ing indicates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner [SST: J-43872] to prevent future mis-
diagnosis.
4. Perform a system performance check and verify the leak repair with an approved electronic refrigerant
leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionEJS0062H
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.45 bar, 3.52 kg/cm
2,50
psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool [SST: J-41459].
3. Connect the injector tool to the A/C Low-pressure side service fitting.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye
through the low-pressure service valve using dye injector tool J-41459 (refer to the manufacture’s operat-
ing instructions).
6. With the engine still running, disconnect the injector tool from the service fitting.
CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.

HARNESS
PG-69
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PG
FTS EC Fuel Pump Temperature Sensor
GLOW EC Glow Control System
H/AIM LT Headlamp Aiming Control System
H/LAMP LT Headlamp
HEATUP EC Heat Up Switch
HLC WW Headlamp Washer
HORN WW Horn
HSEAT SE Heated Seat
I/KEY BL Intelligent Key System
I/MIRR GW Inside Mirror (Auto Anti-dazzling Mirror)
IATS EC Intake Air Temperature Sensor
ILL LT Illumination
INJ/PW EC Fuel Injector Power Supply
INJECT EC Fuel Injector
INT/L LT Room and Map Lamps
INT/V EC Intake Air Control Valve Control Solenoid Valve
MAFS EC Mass Air Flow Sensor
MAIN AT Main Power Supply and Ground Circuit
MAIN EC Main Power Supply and Ground Circuit
METER DI Speedometer, Tachometer, Temp. and Fuel Gauges
MIL/DL EC Malfunction Indicator Lamp, Data Link Connector
MIRROR GW Door Mirror
MMSW AT Manual Mode Switch
MULTI BL Multi-remote Control System
NATS BL NATS (Nissan Anti-Theft System)
NAVI AV Navigation System
NONDTC AT NON-detective Items
P/SCKT WW Power Socket
PHONE AV Telephone
PNP/SW AT Park/Neutral Position Switch
PNP/SW EC Park/Neutral Position Switch
POWER PG Power Supply Routing
R/FOG LT Rear Fog Lamp
RP/SEN EC Refrigerant Pressure Sensor
S/LOCK BL Power Door Lock — Super Lock
S/SIG EC Start Signal
SEAT SE Power Seat
SHIFT AT A/T Shift Lock System
SROOF RF Sunroof
SRS SRS Supplemental Restraint System
START SC Starting System
STOP/L LT Stop Lamp
STSIG AT Start Signal Circuit
T/F TF TransferCode Section Wiring Diagram Name