steering wheel NISSAN NAVARA 2005 Repair Owner's Guide

PRECAUTIONS
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PRECAUTIONSPFP:00001
DescriptionEAS001GG
Observe the following precautions to ensure safe and proper servicing. These precautions are not
described in each individual section.
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EAS001GH
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for NATS (NISSAN ANTI-THEFT SYSTEM)EAS001GI
NATS will immobilize the engine if someone tries to start it without the registered key of NATS.
Both of the originally supplied ignition key IDs have been NATS registered.
The security indicator is located on the instrument panel. The indicator blinks when the immobilizer system is
functioning.
Therefore, NATS warns outsiders that the vehicle is equipped with the anti-theft system.
lWhen NATS detects trouble, the security indicator lamp lights up while ignition switch is in "ON" position.
This lighting up indicates that the anti-theft is not functioning, so prompt service is required.
lWhen servicing NATS (trouble diagnoses, system initialization and additional registration of other NATS
ignition key IDs), CONSULT-II hardware and CONSULT-II NATS software is necessary.
Regarding the procedures of NATS initialization and NATS ignition key ID registration, refer to CONSULT-
II operation manual, NATS.
Therefore, CONSULT-II NATS software (program card and operation manual) must be kept strictly con-
fidential to maintain the integrity of the anti-theft function.
lWhen servicing NATS (trouble diagnoses, system initialization and additional registration of other NATS
ignition key IDs), it may be necessary to re-register original key identification. Therefore, be sure to
receive all keys from vehicle owner. A maximum of four or five key IDs can be registered into NATS.
lWhen failing to start the engine first time using the key of NATS, start as follows.
1. Leave the ignition key in "ON" position for approximately 5 seconds.
2. Turn ignition key to "OFF" or "LOCK" position and wait approximately 5 seconds.
3. Repeat step 1 and 2 again.
4. Restart the engine while keeping the key separate from any others on key-chain.
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectEAS001HY
NOTE:
lThis Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT
SYSTEM).
lRemove and install all control units after disconnecting both battery cables with the ignition knob in the
²LOCK²position.
lAlways use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.

GI-4
PRECAUTIONS
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the²ACC²position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the²LOCK²position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
General PrecautionsEAS001GJ
lDo not operate the engine for an extended period of time without
proper exhaust ventilation.
Keep the work area well ventilated and free of any inflammable
materials. Special care should be taken when handling any
inflammable or poisonous materials, such as gasoline, refriger-
ant gas, etc. When working in a pit or other enclosed area, be
sure to properly ventilate the area before working with hazard-
ous materials.
Do not smoke while working on the vehicle.
lBefore jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before working
on the vehicle.
These operations should be done on a level surface.
lWhen removing a heavy component such as the engine or
transaxle/transmission, be careful not to lose your balance and
drop them. Also, do not allow them to strike adjacent parts,
especially the brake tubes and master cylinder.
lBefore starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
lIf the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.
SGI285
SGI231
SEF289H

HOW TO USE THIS MANUAL
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AbbreviationsEAS001GZ
The followingABBREVIATIONSare used:
ABBREVIATION DESCRIPTION
A/C Air Conditioner
A/T Automatic Transaxle/Transmission
ATF Automatic Transmission Fluid
D
1Drive range 1st gear
D
2Drive range 2nd gear
D
3Drive range 3rd gear
D
4Drive range 4th gear
FR, RR Front, Rear
LH, RH Left-Hand, Right-Hand
M/T Manual Transaxle/Transmission
OD Overdrive
P/S Power Steering
SAE Society of Automotive Engineers, Inc.
SDS Service Data and Specifications
SST Special Service Tools
2WD 2-Wheel Drive
2
22nd range 2nd gear
2
12nd range 1st gear
1
21st range 2nd gear
1
11st range 1st gear

TOW TRUCK TOWING
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TOW TRUCK TOWINGPFP:00000
To w Tr u c k To w i n gEAS001DI
WARNING:
lNever get under the vehicle while it is supported only by the jack. Always use safety stands to
support the frame when you have to get under the vehicle.
lPlace wheel chocks at both front and back of the wheels on the ground.
CAUTION:
lAll applicable local laws regarding the towing operation must be obeyed.
lIt is necessary to use proper towing equipment to avoid possible damage during towing opera-
tion. Towing is in accordance with Towing Procedure Manual at dealer.
lAlways attach safety chains before towing.
lWhen towing, make sure that the transmission, steering system and powertrain are in good order.
If any unit is damaged, dollies must be used.
lNever tow an automatic transmission model from the rear
(i.e., backward) with four wheels on the ground as this may
cause serious and expensive damage to the transmission.
4X2 MODEL
NISSAN does not recommend towing automatic transmission
equipped vehicles with the drive wheels on the ground.
CAUTION:
lWhen towing with the front wheels on the ground: Turn the
ignition key to the OFF position and move the transmission
selector lever to N (neutral) position, turn the ignition key to
OFF position and secure the steering wheel in a straight
ahead position with a rope or similar device. Never place
the ignition key in the LOCK position. This will result in
damage to the steering lock mechanism.
Observe the following restricted towing speeds and distances.
AGI077
Speed : Below 50 km/h (30 MPH)
Distance : Less than 65 km (40 miles)
SGI976

GI-54
TOW TRUCK TOWING
4X4 MODEL
NISSAN does not recommend towing automatic transmission
equipped vehicles with the drive wheels on the ground.
CAUTION:
lWhen towing with the front wheels on the ground or rear
wheels on the ground (If you do not use towing dollies):
Set the free-running hubs to the free position and move the
transfer case shift lever into the “2H” position.
lWhen towing with the front on the ground: Turn the ignition
key to the OFF position and secure the steering wheel in a
straight ahead position with a rope or similar device. Never
place the ignition key in the LOCK position. This will result
in damage to the steering lock mechanism.
Observe the following restricted towing speeds and distances.
TOWING POINT
CAUTION:
Never tow the vehicle using only the towing points. To avoid
damaging the vehicle body, use proper towing equipment when
towing.
Vehicle Recovery (Freeing a Stuck Vehicle)EAS001DJ
lTow chains or cables must be attached only to the main structural members of the vehicle.
lPulling devices should be routed so they do not touch any part of the suspension, steering, brake
or cooling systems
lAlways pull the cable straight out from the front or rear of the vehicle. Never pull the vehicle at a
sideways angle.
lPulling devices such as ropes or canvas straps are not recommended for use for vehicle towing or
recovery.Speed : Below 50 km/h (30 MPH)
Distance : Less than 65 km (40 miles)
SGI973
LAIA0053E

IDX-6
ALPHABETICAL INDEX
P
P/SCKT - Wiring diagram ................................WW-57
Park/Neutral position switch ............................EC-342
Park/neutral position switch (A/T) ......................AT-99
Park/neutral position switch (M/T) ........MT-12,MT-19
Parking brake control ...........................................PB-2
Personal lamp ...................................................LT-145
Pilot bushing replacement ..............................EM-111
Piston pin inspection .......................................EM-125
Piston ring inspection ......................................EM-126
Piston to bore clearance .................................EM-129
Planetary carrier (Transfer) ..............................TF-129
PNP/SW - Wiring diagram ...............................EC-343
POWER - Wiring diagram ....................................PG-5
Power seat .........................................................SE-10
Power steering fluid level ..................................MA-37
Power steering gear ...........................................PS-14
Power steering oil pump ....................................PS-25
Power steering system bleeding ..........................PS-6
Power supply routing ...........................................PG-4
Power window ...................................................GW-15
Precations for Leak detection dye ....ATC-14,MTC-14
Precautions (General) ...........................................GI-4
Pre-delivery inspection .......................................MA-5
Pressure plate - See Clutch cover .....................CL-17
Pressure switch 1 ..............................AT-139,AT-156
Pressure switch 2 ............................................AT-154
Pressure switch 3 ..............................AT-134,AT-158
Pressure switch 5 ..............................AT-144,AT-160
Pressure switch 6 ..............................AT-149,AT-162
Pressure test (A/T) .............................................AT-44
Priming pump .....................................................EC-23
Propeller shaft ............................................PR-3,PR-7
Propeller shaft inspection .................................MA-32
Propeller shaft on vehicle service ........................PR-7
Propeller shaft vibration .............................PR-3,PR-7
Q
Quick-glow system ...........................................EC-295
R
R/FOG - Wiring diagram .....................................LT-89
Radiator ................................................CO-11,CO-15
Rear bumper .......................................................EI-17
Rear case (Transfer) ...........................TF-114,TF-120
Rear combination lamp removal and installation ..........
LT-144
Rear cover packing replacement diff. ..............FFD-14
Rear door ..........................................................GW-38
Rear seat ...........................................................SE-29
Rear seat belt ............................................SB-7,SB-9
Rear window .....................................................GW-43
Rear window defogger ......................................GW-47
Refrigerant connection precaution ........ATC-5,MTC-5
Refrigerant discharging evacuating chargingATC-138,
MTC-118
Refrigerant general precaution ............ATC-5,MTC-5
Refrigerant lines ...........ATC-138,ATC-146,ATC-147,
MTC-118
,MTC-126,MTC-127
Refrigerant pressure sensor ............EC-325,ATC-92,
ATC-147
,MTC-85,MTC-127
Refrigeration cycle ...........................ATC-20,MTC-20
Relay box ..........................................................PG-85
Removal and installation (A/T) .........................AT-247
Removal and installation (Transfer) .................TF-111
Reverse idler shaft (M/T) ..................................MT-21
Reverse lamp switch (M/T) - See Back-up lamp switch
(M/T) .....................................................MT-12
,MT-19
Reverse main gear (M/T) ..................................MT-21
Revolution sensor (A/T) .....................AT-103,AT-238
Road wheel size .................................................GI-60
Rocker cover .....................................................EM-56
Room lamp ......................................................LT-145
Room lamp - See Interior lamp ........................LT-145
ROOM/L - Wiring diagram ...............................LT-149
RP/SEN - Wiring diagram ................................EC-326
S
S/SIG - Wiring diagram ....................................EC-348
SCTC/V - Wiring diagram ................................EC-219
SEAT - Wiring diagram ..........................SE-10,SE-11
Seat belt inspection ..............................SB-11,MA-40
Seat belt pre-tensioner ...................................SRS-47
Seat belt pre-tensioner disposal .....................SRS-49
Seat belt, front ...........................................SB-3,SB-5
Seat belt, rear ............................................SB-7,SB-9
Seat, front ..........................................................SE-20
Seat, rear ...........................................................SE-29
Self-diagnosis (Transfer) ...................................TF-49
SHIFT - Wiring diagram ...................................AT-213
Shift control (Transfer) .....................................TF-135
Shift control components (M/T) .........................MT-23
Shift fork (M/T) ..................................................MT-23
Shift lever ..........................................................MT-13
Shift lock system ..............................................AT-212
Shock absorber (front) ....................................FSU-11
Shock absorber (rear) .......................................RSU-6
Side air bag .....................................................SRS-43
Side air bag (satellite) sensor .........................SRS-46
Side curtain air bag .........................................SRS-44
Side trim ..............................................................EI-33
SMJ (super multiple junction) ...........................PG-81
Spare tire size .....................................................GI-60
Speedometer ........................................................DI-4
Spiral cable .....................................................SRS-38
SROOF - Wiring diagram ...................................RF-14
SRS - See Supplemental Restraint System .....SRS-6
SRS - Wiring diagram .....................................SRS-13
SRS Trouble diagnoses ....................................SRS-9
Stabilizer bar (front) ........................................FSU-12
Stall test (A/T) ....................................................AT-43
Standardized relay ............................................PG-79
START - Wiring diagram ....................................SC-28
Start signal .......................................................EC-348

IDX-7
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ALPHABETICAL INDEX
Starter ................................................................SC-27
Starting system ..................................................SC-27
Steering gear, linkage and transfer gear inspection .....
MA-36
,MA-37
Steering linkage .................................................PS-14
Steering wheel and column .................................PS-8
Step lamp .........................................................LT-145
Stop lamp .........................................................LT-121
Stop lamp switch .............................................EC-330
STOP/L - Wiring diagram .................................LT-121
Striking rod (M/T) ...............................................MT-23
Strut (front) ......................................................FSU-10
Sun roof, electric ................................................RF-10
Sunload sensor ..............................................ATC-112
Sunroof ..................................................RF-10,RF-21
Super lock ...........................................................BL-55
Supplemental Restraint System ........................SRS-6
Symbols and abbreviations .....................GI-10,GI-23
Symptom matrix chart ........................................EC-42
Synchronizer (M/T) ............................................MT-21
T
Tachometer ..........................................................DI-4
Tail lamp ...........................................................LT-125
TAIL/L - Wiring diagram ....................................LT-127
TC boost control solnoid valve ........................EC-309
TC boost sensor ..............................................EC-153
TCC/V - Wiring diagram ..................................EC-311
TCM circuit diagram ..........................................AT-42
TCM inspection table .........................................AT-76
Thermostat ........................................................CO-24
Three way catalyst precautions ............................GI-5
Throttle body ......................................................EM-20
Tie-rod ...............................................................PS-14
Timing chain .........................................EM-73,EM-79
Timing gear ........................................................EM-79
Tire rotation .......................................................MA-34
Tire size ..............................................................GI-60
Torque converter installation ...........................AT-250
Torque convertor clutch solenoid valveAT-110,AT-112
Tow truck towing .................................................GI-53
Towing point .......................................................GI-54
Transfer control device .............TF-74,TF-78,TF-105
Transfer control unit inspection table ..................TF-38
Transfer oil replacement ....................................MA-32
Transfer serial number .......................................GI-58
Transmission case (M/T) ...................................MT-19
Transmission serial number ....................GI-58,GI-59
Tread-FR&RR (Dimensions) ..............................GI-60
Trim .....................................................................EI-33
Trouble diagnoses ..............................................GI-11
Turbine revolution sensor ................................AT-123
Turbocharger .....................................................EM-28
Turbocharger charge air cooler .........................EM-18
Turbocharger precautions ....................................GI-6
TURN - Wiring diagram ....................................LT-100
Turn signal lamp .................................................LT-97
Two-pole lift ........................................................GI-52
V
Vacuum hose drawing (Engine control) .............EC-16
Vacuum pump ...................................................EM-42
Valve clearance ................................................EM-66
Valve guide .....................................................EM-101
Valve lifter .........................................................EM-62
Valve seat .......................................................EM-103
Valve spring ....................................................EM-104
Vanity mirror lamp .............................................LT-145
Vehicle identification number ..............................GI-57
Vehicle recovery (freeing a stuck vehicle) ..........GI-54
VEHSEC - Wiring diagram ...............................BL-143
Viscosity number (SAE) ....................................MA-15
W
Wait detection switch ..............................TF-63
,TF-66
WARN - Wiring diagram .....................................DI-30
Warning chime ....................................................DI-51
Warning lamps ....................................................DI-28
Washer, front .....................................................WW-4
Water pump ......................................................CO-21
Water temperature gauge .....................................DI-4
Wheel alignment (front) .....................................FSU-7
Wheel balance ..................................................MA-34
Wheel bearing (front) .........................................FAX-5
Wheel bearing (rear) .........................................RAX-6
Wheel sensors (ABS) .....................................BRC-37
Wheel size ..........................................................GI-60
Wheelbase (Dimensions) ....................................GI-60
Width (Dimensions) ............................................GI-60
WINDOW - Wiring diagram ...............................GW-20
Window, door ......................................GW-35,GW-38
Window, rear .....................................................GW-43
Windshield ........................................................GW-11
WIPER - Wiring diagram ..................................WW-12
Wiper, front ........................................................WW-4
Wiring Diagram (Cell code) list ..........................PG-68
Wiring diagrams ..................................................GI-15

IP-2
PRECAUTIONS
PRECAUTIONS
PFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EIS00DZ8
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” ServiceEIS00DZ4
lDo not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
lBefore servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.
lThe air bag diagnosis sensor unit must always be installed with the arrow marks “Ü” pointing toward the
front of the vehicle for proper operation. Also check the air bag diagnosis sensor unit for cracks, deformi-
ties or rust before installation and replace as required.
lThe spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to
turn steering wheel or column after removal of steering gear.
lHandle air bag module carefully. Always place driver and front passenger air bag modules with the pad
side facing upward and seat mounted front side air bag module standing with the stud bolt side facing
down.
lConduct self-diagnosis to check entire SRS for proper function after replacing any components.
lAfter air bag inflates, the front instrument panel assembly should be replaced if damaged.

MA-2
Checking Rear Final Drive Oil (Rear Differential
Gear Oil) ................................................................. 33
OIL LEAKAGE AND OIL LEVEL ......................... 33
Changing Rear Final Drive Oil (Rear Differential
Gear Oil) ................................................................. 34
DRAINING ........................................................... 34
FILLING ............................................................... 34
Balancing Wheels ................................................... 34
Tire Rotation ........................................................... 34
Checking Brake Fluid Level and Leaks .................. 35
Checking Brake Lines and Cables ......................... 35
Changing Brake Fluid ............................................. 35
Checking Disc Brake .............................................. 35
ROTOR ................................................................ 35
CALIPER ............................................................. 36
PAD ..................................................................... 36
Checking Drum Brake ............................................ 36
DRUM .................................................................. 36
WHEEL CYLINDER ............................................. 36
LINING ................................................................. 37
Checking Steering Gear and Linkage ..................... 37
STEERING GEAR ............................................... 37
STEERING LINKAGE .......................................... 37
Checking Power Steering Fluid and Lines .............. 37CHECKING FLUID LEVEL .................................. 37
CHECKING LINES ............................................... 37
Checking Axle and Suspension Parts ..................... 38
FRONT AND REAR AXLE AND SUSPENSION
PARTS ................................................................. 38
FRONT DRIVE SHAFT ........................................ 38
Lubricating Locks, Hinges and Hood Latches ......... 39
Checking Seat Belts, Buckles, Retractors, Anchors
and Adjusters .......................................................... 40
Checking Body Corrosion ....................................... 40
HEMMED PANELS .............................................. 40
PANEL JOINT ...................................................... 40
PANEL EDGE ...................................................... 40
PARTS CONTACT ............................................... 40
PROTECTORS .................................................... 40
ANTI-CORROSION MATERIALS ........................ 40
DRAIN HOLES ..................................................... 40
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 41
Standard and Limit .................................................. 41
BELT DEFLECTION ............................................ 41
RESERVOIR TANK ............................................. 41
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 41
ENGINE OIL CAPACITY (APPROXIMATE) ........ 41

DESCRIPTION
MA-5
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DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsELS001K2
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
Install vehicle protection kit
Fit all accessories ordered (if applicable) (e.g. towbar, audio, navigation, air conditioner, styling kit)
UNDER HOOD — engine off
Check coolant level and cooling system for leaks
Charge battery and check terminals for condition
Check drive belts tension
Check fuel filter for water or dust (diesel only) and fuel system for leaks
Check engine oil level and for oil leaks
Check brake and clutch fluid levels and fluid lines for leaks
Check and top up washer reservoirs
Check power steering fluid level and fluid lines for leaks (if applicable)
Check air conditioning system for gas leaks (if applicable)
ON INSIDE AND OUTSIDE
Install transit fuse if removed for vehicle storage
Check instruments, gauges, lamps, horn and accessories for operation
Check wipers and washers for operation and adjustment
Check interior and door mirrors and sun visors for operation
Set radio code and set clock
Check parking brake adjustment
Check clutch pedal adjustment
Check steering lock operation
Check seat adjusters and seat belts for operation
Check all windows for operation and alignment
Check mouldings, trim and fittings for fit and alignment
Check weatherstrips for fit and adhesion
Check hood, trunk lid, door panels and fuel lid for fit and alignment
Check latches, keys, remote key, door locks and remote trunk lid and fuel lid release for operation
Check wheel nut torques
Check tyre pressure (incl. spare tyre)
Check tool kit and jack for operation
Check automatic transmission/transaxle starter inhibitor (if applicable)
Check sunroof for operation and alignment (if applicable)
UNDER BODY
Check manual transmission/transaxle, differential and transfer box for oil level and oil leaks
Tighten bolts and nuts steering linkage and gear box, axle/suspension parts, propeller and exhaust system
Check brake and clutch lines, and oil/fluid reservoirs for leaks
Remove front suspension spacer blocks (if applicable)
Check body mounting torque (if applicable)