ignition NISSAN NAVARA 2005 Repair Workshop Manual

PRECAUTIONS
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
ECS00IPT
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
PrecautionsECS00IPR
lBefore connecting or disconnecting the A/T assembly har-
ness connector, turn ignition switch OFF and disconnect
the battery cable from the negative terminal. Because bat-
tery voltage is applied to TCM even if ignition switch is
turned OFF.
lAfter performing each TROUBLE DIAGNOSIS, perform
“DTC Confirmation Procedure”.
If the repair is completed the DTC should not be displayed
in the “DTC Confirmation Procedure”.
lAlways use the specified brand of ATF. Refer toMA-14, "REC-
OMMENDED FLUIDS AND LUBRICANTS".
lUse lint-free paper not cloth rags during work.
lAfter replacing ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
lBefore proceeding with disassembly, thoroughly clean the outside of the transmission. It is important to
prevent the internal parts from becoming contaminated by dirt or other foreign matter.
lDisassembly should be done in a clean work area.
lUse lint-free paper or towels for wiping parts clean. Common shop rags can leave fibers that could inter-
fere with the operation of the transmission.
lPlace disassembled parts in order for easier and proper assembly.
lAll parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
lGaskets, seals and O-rings should be replaced any time the transmission is disassembled.
lIt is very important to perform functional tests whenever they are indicated.
lThe valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
lProperly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
lBefore assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
lExtreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
lAfter overhaul, refill the transmission with new ATF.
lWhen the drain plug is removed, only some of the ATF is drained. Old ATF will remain in torque converter
and A/T fluid cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
toAT-11, "
Changing A/T Fluid",AT-12, "Checking A/T Fluid".
SEF289H

AT-34
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
PFP:00004
DTC Inspection Priority ChartECS00FWV
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer toAT-91
.
Fail-safeECS00FWW
The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is an error in a
main electronic control input/output signal circuit. In fail-safe mode A/T is fixed in 2nd, 4th or 5th (depending
on the breakdown position), so the customer should feel “slipping” or “poor acceleration”.
Even when the electronic circuits are normal, under special conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the tire rotation), the transmission can go into fail-safe
mode. If this happens, switch OFF the ignition switch for 10 seconds, then switch it ON again to return to the
normal shift pattern. Therefore, the customer's vehicle has returned to normal, so handle according toAT- 3 7 ,
"WORK FLOW".
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the A/T to mark driving possible.
Vehicle Speed Sensor
Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the A/T
and from combination meter so normal driving is possible even if there is a malfunction in one of the systems.
And if vehicle speed sensor A/T (revolution sensor) has unusual cases, 5th gear is prohibited.
Accelerator Pedal Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow systems,
the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
PNP Switch
In the unlikely event that a malfunction signal enters the TCM, the position indicator is switched OFF, the
starter relay is switched OFF (starter starting is disabled), the back-up lamp relay switched OFF (back-up lamp
is OFF) and the position is fixed to the “D” position to make driving possible.
Starter Relay
The starter relay is switched OFF. (Starter starting is disabled.)
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above

AT-46
TROUBLE DIAGNOSIS
ROAD TEST
Description
lThe road test inspects overall performance of A/T and analyzes possible malfunction causes.
lThe road test is perform in the following three stages.
1. Check before engine is started. Refer toAT-46
.
2. Check at idle. Refer toAT-47
.
3. Cruise test.
lInspect all the items from Part 1 to Part 3. Refer toAT-48,AT-50,AT-51.
lBefore beginning the road test, check the test procedure and inspection items.
lTest all inspection items until the symptom is uncovered. Diagnose NG items when all road tests are com-
plete.
CheckBeforeEngineIsStartedECS00FX1
1.CHECK OD OFF INDICATOR LAMP
1. Park vehicle on level surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does OD OFF indicator lamp light up for about 2 seconds?
YES >> 1. Turn ignition switch OFF.
2. Perform self-diagnosis and record all NG items onAT-38, "
DIAGNOSTIC WORKSHEET".
Refer toAT-80, "
SELF-DIAGNOSTIC RESULT MODE",AT-89, "TCM SELF-DIAGNOSTIC
PROCEDURE (WITHOUT CONSULT-II)".
3. Go toAT-47, "
Check at Idle".
NO >> Stop the road test and go toAT- 1 7 7 , "
OD OFF Indicator Lamp Does Not Come On".
Stall speedOil pressure does not
rise higher than the oil
pressure for idle.Possible causes include a sensor malfunction or malfunction in the pressure adjustment
function.
For example
lAccelerator pedal position signal malfunction
lTCM malfunction
lLine pressure solenoid malfunction (shorting, sticking in ON state)
lPressure regulator valve or plug sticking
lPilot valve sticking or pilot filter clogged
The pressure rises, but
does not enter the stan-
dard position.Possible causes include malfunctions in the pressure supply system and malfunction in the
pressure adjustment function.
For example
lAccelerator pedal position signal malfunction
lLine pressure solenoid malfunction (sticking, filter clog)
lPressure regulator valve or plug sticking
lPilot valve sticking or pilot filter clogged
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position
after the pressure is distributed by the manual valve. Judgement Possible cause

TROUBLE DIAGNOSIS
AT-47
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Check at IdleECS00FX2
1.CHECK STARTING THE ENGINE
1. Park vehicle on level surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch OFF.
4. Start engine.
Does the engine start?
YES >> GO TO 2.
NO >> Stop the road test and go toAT- 1 7 7 , "
Engine Cannot Be Started in“P”or“N”Position".
2.CHECK STARTING THE ENGINE
1. Turn ignition switch ON.
2. Move selector lever in “D”, “3”, “2”, “1” or “R” position.
3. Start engine.
Does the engine start in any positions?
YES >> Stop the road test and go toAT- 1 7 7 , "Engine Cannot Be Started in“P”or“N”Position".
NO >> GO TO 3.
3.CHECK “P” POSITION FUNCTIONS
1. Move selector lever to “P” position.
2. Turn ignition switch OFF.
3. Release the parking brake.
4. Push the vehicle forward or backward.
5. Engage the parking brake.
When you push the vehicle with the parking brake released, does it move?
YES >> Enter a check mark at “In “P” Position Vehicle Moves When Pushed” onAT-38, "DIAGNOSTIC
WORKSHEET", then continue the road test.
NO >> GO TO 4.
4.CHECK “N” POSITION FUNCTIONS
1. Start engine.
2. Move selector lever to “N” position.
3. Release the parking brake.
Does vehicle move forward or backward?
YES >> Enter a check mark at “In “N” Position Vehicle Moves” onAT-38, "DIAGNOSTIC WORKSHEET",
then continue the road test.
NO >> GO TO 5.
5.CHECK SHIFT SHOCK
1. Engage the brake.
2. Move selector lever to “D” position.
When the A/T is shifted from
“N”to“D”, is there an excessive shock?
YES >> Enter a check mark at “Large Shock (“N” to “D” Position)” onAT-38, "DIAGNOSTIC WORK-
SHEET"the diagnosis worksheet, then continue the road test.
NO >> GO TO 6.

AT-74
TROUBLE DIAGNOSIS
60
OthersVehicle runs with A/T
in “N” position.
Refer toAT-179, "In
“N”Position, Vehicle
Moves".ON vehicle1. PNP switchAT- 9 9
2. A/T fluid level and stateAT- 4 3
3. Control cable adjustmentAT- 2 11
4. Control valve with TCMAT- 2 1 8
OFF vehicle5. Input clutchAT- 2 8 6
6. Gear systemAT- 2 5 1
7. Direct clutchAT- 2 9 8
8. Reverse brakeAT- 2 6 3
9. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer toAT-
14, "Cross-Sectional View (2WD Models)",AT- 1 5 , "Cross-
Sectional View (4WD Models)".)AT- 2 6 3
10. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer toAT-14, "
Cross-
Sectional View (2WD Models)",AT-15, "Cross-Sectional View
(4WD Models)".)AT- 2 6 3
61Engine does not start
in“N”or“P”position.
Refer toAT-177,"Engine Cannot Be
Started in“P”or“N”
Position".ON vehicle1. Ignition switch and starterPG-4
,SC-
27
2. Control cable adjustmentAT- 2 11
3. PNP switchAT- 9 9
62Engine starts in posi-
tions other than “N” or
“P”.ON vehicle1. Ignition switch and starterPG-4
,SC-
27
2. Control cable adjustmentAT- 2 11
3. PNP switchAT- 9 9
63 Engine stall.ON vehicle1. A/T fluid level and stateAT- 4 3
2. Engine speed signalAT- 1 0 8
3. Turbine revolution sensorAT- 1 2 3
4. Torque converter clutch solenoid valveAT- 11 0
5. CAN communication lineAT- 9 1
6. Control valve with TCMAT- 2 1 8
OFF vehicle 7. Torque converterAT- 2 6 3
64Engine stalls when
selector lever shifted
“N”®“D”, “R”.ON vehicle1. A/T fluid level and stateAT- 4 3
2. Engine speed signalAT- 1 0 8
3. Turbine revolution sensorAT- 1 2 3
4. Torque converter clutch solenoid valveAT- 11 0
5. CAN communication lineAT- 9 1
6. Control valve with TCMAT- 2 1 8
OFF vehicle 7. Torque converterAT- 2 6 3
No. Items Symptom Condition Diagnostic ItemReference
page

TROUBLE DIAGNOSIS
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CONSULT-II SETTING PROCEDURE
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
lFor details, refer to the separate “CONSULT-II Operations Man-
ual”.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data
link connector, which is located in instrument lower panel on
driver side.
3. Turn ignition switch ON. (Do not start engine.)
4. Touch “START (NISSAN BASED VHCL)”.
5. Touch “A/T”.
If “A/T” is not indicated, go toGI-50, "
CONSULT-II Data Link
Connector (DLC) Circuit".
6. Perform each diagnostic test mode according to each service
procedure.
BBIA0369E
BCIA0029E
BCIA0030E
BCIA0031E

AT-80
TROUBLE DIAGNOSIS
SELF-DIAGNOSTIC RESULT MODE
Operation Procedure
After performing self-diagnosis, place check marks for results on theAT-38, "DIAGNOSTIC WORKSHEET".
Reference pages are provided following the items.
1. PerformAT- 7 9 , "
CONSULT-II SETTING PROCEDURE".
2. Touch “SELF-DIAG RESULTS”.
Display shows malfunction experienced since the last erasing
operation.
Display Items List
X: Applicable, —: Not applicable
BCIA0031E
Items (CONSULT-II
screen terms)Malfunction is detected when...TCM self-diagnosis
Reference page
DTC
CAN COMM CIRCUIT
lWhen a malfunction is detected in CAN communications U1000AT- 9 1
STARTER RELAY/
CIRC
lIf this signal is ON other than in “P” or “N” position, this is
judged to be a malfunction.
(And if it is OFF in “P” or “N” position, this too is judged to
be a malfunction.)P0615AT- 9 4
TCMlTCM is malfunctioning. P0700AT- 9 8
PNP SW/CIRC
lPNP switch 1-4 signals input with impossible pattern
l“P” position is detected from “N” position without any other
position being detected in between.P0705AT- 9 9
VEH SPD SEN/CIR AT
lSignal from vehicle speed sensor A/T (Revolution sensor)
not input due to cut line or the like
lUnexpected signal input during running
lAfter ignition switch is turned ON, unexpected signal input
from vehicle speed sensor MTR before the vehicle starts
movingP0720AT- 1 0 3
ENGINE SPEED SIGlTCM does not receive the CAN communication signal from
the ECM.P0725AT- 1 0 8
TCC SOLENOID/CIRClNormal voltage not applied to solenoid due to cut line,
short, or the likeP0740AT- 11 0
A/T TCC S/V FNCTN
lA/T cannot perform lock-up even if electrical circuit is good.
lTCM detects as irregular by comparing difference value
with slip rotation.P0744AT- 11 2
L/PRESS SOL/CIRC
lNormal voltage not applied to solenoid due to cut line,
short, or the like
lTCM detects as irregular by comparing target value with
monitor value.P0745AT- 11 4
TP SEN/CIRC A/TlTCM does not receive the proper accelerator pedal posi-
tion signals (input by CAN communication) from ECM.P1705AT- 11 6
ATF TEMP SEN/CIRClDuring running, the ATF temperature sensor signal voltage
is excessively high or lowP1710AT- 11 8
TURBINE REV S/CIRC
lTCM does not receive the proper voltage signal from the
sensor.
lTCM detects an irregularity only at position of 4th gear for
turbine revolution sensor 2.P1716AT- 1 2 3

TROUBLE DIAGNOSIS
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Diagnostic Procedure Without CONSULT-IIECS00FXB
TCM SELF-DIAGNOSTIC PROCEDURE (WITHOUT CONSULT-II)
Description
In the unlikely event of a malfunction in the electrical system, when the ignition switch is switched ON, the OD
OFF indicator lamp lights up for 2 seconds. If there is no malfunction, when the ignition switch is turned ON,
the indicator lamp lights up for 2 seconds. As a method for locating the suspect circuit, when the self-diagnos-
tics start signal is input, the memory for the malfunction location is output and OD OFF indicator lamp flashes
to display the corresponding DTC.
Diagnostic Procedure
1.CHECK OD OFF INDICATOR LAMP
1. Start the engine with selector lever in “P” position. Warm engine to normal operating temperature.
2. Turn ignition switch ON and OFF at least twice, then leave it in the OFF position.
3. Wait 10 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does OD OFF indicator lamp come on for about 2 seconds?
YES >> GO TO 2.
NO >> GO TOAT- 1 7 7 , "
OD OFF Indicator Lamp Does Not Come On".
2.JUDGEMENT PROCEDURE
1. Turn ignition switch OFF.
2. Keep pressing shift lock release button.
3. Move selector lever from “P” to “D” position.
4. Release accelerator pedal. (Set the closed throttle position signal ON.)
5. Depress brake pedal. (Stop lamp switch signal ON.)
6. Turn ignition switch ON.
7. Wait 3 seconds.
8. Move selector lever from “D” to “3” position.
9. Release brake pedal. (Stop lamp switch signal OFF.)
10. Move selector lever from “3” to “2” position.
11. Depress brake pedal. (Stop lamp switch signal ON.)
12. Release brake pedal. (Stop lamp switch signal OFF.)
13. Depress accelerator pedal fully and release it.
>> GO TO 3.
3.CHECK SELF-DIAGNOSIS CODE
Check OD OFF indicator lamp. Refer toAT-90, "
Judgement Self-diagnosis Code".
If the system does not go into self-diagnosis. Refer toAT-99, "
DTC P0705 PARK/NEUTRAL POSITION
SWITCH",AT- 1 6 8 , "CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION CIRCUIT",
AT- 1 6 9 , "
BRAKE SIGNAL CIRCUIT".
>>DIAGNOSIS END

AT-90
TROUBLE DIAGNOSIS
Judgement Self-diagnosis Code
If there is a malfunction, the lamp lights up for the time corresponding to the suspect circuit.
Erase Self-diagnosis
lIn order to make it easier to find the cause of hard-to-duplicate malfunctions, malfunction information is
stored into the control unit as necessary during use by the user. This memory is not erased no matter how
many times the ignition switch is turned ON and OFF.
lHowever, this information is erased by turning ignition switch OFF after executing self-diagnosis or by
erasing the memory using the CONSULT-II.
No. Malfunctioning item No. Malfunctioning item
1. Revolution sensorAT- 1 0 3
10. A/T fluid temperature sensorAT- 11 8
2. Direct clutch solenoid valveAT- 1 4 2,AT-14411. Turbine revolution sensorAT- 1 2 3
3. Torque converter clutch solenoid valveAT- 11 0,AT- 11 212. A/T interlockAT-127
4. Line pressure solenoid valveAT- 11 413. A/T 1st engine brakingAT-130
5. Input clutch solenoid valveAT- 1 3 2,AT- 1 3 414. Start signalAT- 9 4
6. Front brake solenoid valveAT-137,AT- 1 3 915. Accelerator pedal position sensorAT- 11 6
7. Low coast brake solenoid valveAT- 1 5 2,AT- 1 5 416. Engine speed signalAT-108
8. High and low reverse clutch solenoid valveAT-147,AT- 1 4 917. CAN communication lineAT- 9 1
9. PNP switchAT- 9 9
SCIA6862E

DTC U1000 CAN COMMUNICATION LINE
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DTC U1000 CAN COMMUNICATION LINEPFP:23710
DescriptionECS00FXC
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independent). In CAN communication, control units are con-
nected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis LogicECS00FXD
Diagnostic trouble code “U1000 CAN COMM CIRCUIT” with CONSULT-II or 17th judgement flicker without
CONSULT-II is detected when TCM cannot communicate to other control units.
Possible CauseECS00FXE
Harness or connectors
(CAN communication line is open or shorted.)
DTC Confirmation ProcedureECS00FXF
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Start engine and wait for at least 6 seconds.
4. If DTC is detected, go toAT-93, "
Diagnostic Procedure".
WITHOUT CONSULT-II
1. Start engine and wait for at least 6 seconds.
2. Perform self-diagnosis. Refer toAT-89, "
Diagnostic Procedure Without CONSULT-II".
3. If DTC is detected, go toAT-93, "
Diagnostic Procedure".
BCIA0031E