differential NISSAN NOTE 2016 Service User Guide

STRUCTURE AND OPERATIONTM-13
< SYSTEM DESCRIPTION > [5MT: RS5F91R]
C
EF
G H
I
J
K L
M A
B
TM
N
O P
SYSTEM DESCRIPTION
STRUCTURE AND OPERATION
Sectional ViewINFOID:0000000012430942
System DescriptionINFOID:0000000012430943
DOUBLE-CONE SYNCHRONIZER
1. Clutch housing 2. 1st-2nd synchronizer hub assembly 3. 3rd-4th synchronizer hub assembly
4. 5th input gear 5. 5th-reverse synchronizer hub as-
sembly 6. 5th-reverse baulk ring
7. 5th main gear 8. 4th main gear9. 3rd main gear
10. 2nd main gear 11. 2nd double-cone synchronizer 12. 1st double-cone synchronizer
13. 1st main gear 14. Differential side bearing15. Differential
16. Final gear 17. Mainshaft18. Input shaft
JPDIC0580ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

TM-18
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
SIDE OIL SEAL
REMOVAL AND INSTALLATION
SIDE OIL SEAL
Removal and InstallationINFOID:0000000012430950
REMOVAL
1. Remove front drive shaft from transaxle assembly. Refer to
FAX-19, "Removal and Installation".
2. Remove differential side oil seal (1) using suitable tool. CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
1. Install differential side oil seal (1) to transaxle case side (B) andclutch housing side (C) using Tool.
CAUTION:
• Do not reuse differential side oil seal.
• Do not tilt differential side oil seal.
• Do not damage clutch housing and transaxle case.
2. Install the front drive shaft. Refer to FAX-19, "
Removal and Installation".
InspectionINFOID:0000000012430951
INSPECTION AFTER INSTALLATION
Check the gear oil level and for gear oil leaks. Refer to TM-17, "Inspection".
JPDIC0118ZZ
Dimension (L1) : 5.7 – 6.3 mm (0.224 – 0.248 in)
Dimension (L
2): 2.4 – 3.0 mm (0.094 – 0.118 in)
Tool number : KV32500QAA ( — )
JPDIC0401ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

TM-26
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
UNIT DISASSEMBLY AND ASSEMBLY
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000012430964
CASE AND HOUSING
INPUT SHAFT AND GEAR
1. Differential side oil seal
2. Clutch housing3. Dowel pin
4. Magnet 5. Drain plug6. Gasket
7. Oil channel 8. Plug9. 2-way connector
10. Oil gutter 11. Air breather inner tube12. Filler plug
13. Transaxle case 14. O-ring15. Rear housing
16. Position switch
: Apply Genuine Silicone RTV or equivalent. Refer to GI-22, "
Recommended Chemical Products and Sealants".
AWDIA0945GB
Revision: August 2015 2016 Versa Note

cardiagn.com

TM-30
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
Disassembly
INFOID:0000000012430965
1. Remove drain plug and gasket from clutch housing using suitable tool, and drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove rear housing and O-ring. CAUTION:
Remove in direction of input shaft ( ) as shown. Rear
housing oil channel is inserte d to input shaft center hole.
4. Move the shifter lever A (1) to the 3rd gear position. NOTE:
• If it is not moved to the 3rd gear position, transaxle case can-
not be removed from clutch housing.
• The 3rd gear position means that shifter lever A is fully rotated
clockwise and it is returned approximately 10 degrees.
1. Differential side bearing outer race 2. Differential side bearing 3. Final drive
: Replace the parts as a set.
JPDIC0481ZZ
SCIA1709J
PCIB1524E
Revision: August 2015 2016 Versa Note

cardiagn.com

TM-34
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
26. Remove input shaft front bearing from clutch housing, using suit-
able tool.
27. Cut oil channel tube at the base. CAUTION:
Do not reuse oil channel.
NOTE:
Oil channel will be removed with the mainshaft front bearing.
28. Remove mainshaft front bearing and oil channel from clutch housing, using Tool (A).
29. Remove bushings (1) from clutch housing, using suitable tool.
30. Remove differential side oil seals (1) from clutch housing and transaxle case, using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
MCIB0044E
Tool number : KV111011S0 ( — )
PCIB1536E
PCIB1537E
PCIB1534E
Revision: August 2015 2016 Versa Note

cardiagn.com

TRANSAXLE ASSEMBLYTM-35
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
C
EF
G H
I
J
K L
M A
B
TM
N
O P
31. Remove differential side bearing outer races (1) from clutch housing and transaxle case, using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
32. Pull 2-way connector (1) straight out to remove it from air breather inner tube (2).
33. Remove air breather inner tube from transaxle case.
34. Remove bushings (1) from transaxle case, using suitable tool.
35. Remove retaining pin ( ) from selector, using suitable tool.
36. Remove selector from control shaft.
37. Remove oil gutter from transaxle case.
38. Remove bolt ( ), and then remove bushing, spring, and gear catch from transaxle case.
39. Remove check ball plug from transaxle case.
40. Remove bolts ( ), and then remove control shaft (1) from tran- saxle case.
41. Remove O-ring from control shaft.
JPDIC0484ZZ
PCIB1541E
PCIB1538E
JPDIC0533ZZ
PCIB1540E
Revision: August 2015 2016 Versa Note

cardiagn.com

TRANSAXLE ASSEMBLYTM-37
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
C
EF
G H
I
J
K L
M A
B
TM
N
O P
6. Install control shaft (1) to transaxle case, and tighten bolts ( ) to the specified torque.
CAUTION:
Replace control shaft and selector as a set.
7. Install selector to control shaft, and then install retaining pin ( ) to selector, using suitable tool.
CAUTION:
• Be careful with the orientation of selector.
• Replace control shaft and selector as a set.
• Do not reuse retaining pin.
8. Install gear catch, spring, and bushing to transaxle case, and then tighten bolt ( ) to the specified torque.
CAUTION:
Replace gear catch, spring, and bushing as a set.
9. Install oil gutter to transaxle case.
10. Install air breather inner tube (2) to transaxle case. CAUTION:
Do not damage air breather inner tube.
NOTE:
It is easier to install when air breather inner tube end is wrapped
and narrowed by tape. Remove tape after installation.
11. Insert 2-way connector (1) straight, and then install it to air breather inner tube.
CAUTION:
Check air breather inner tube fo r twists after installing.
12. Install differential side oil seals (1) to clutch housing and tran- saxle case, using Tool.
PCIB1540E
SCIA1726J
JPDIC0533ZZ
PCIB1541E
(B) : Transaxle case side
(C) : Clutch housing side
Dimension (L1) : 5.7 – 6.3 mm (0.224 – 0.248 in)
Dimension (L
2): 2.4 – 3.0 mm (0.094 – 0.118 in)
Tool number : KV32500QAA ( — )
JPDIC0401ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

TM-38
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
CAUTION:
• Do not reuse differential side oil seal.
• Do not tilt differential side oil seal.
• Do not damage clutch housing and transaxle case.
13. Install differential side bearing outer races until they reach clutch housing and transaxle case, using Tool (A).
CAUTION:
Replace differential side bearing outer race and differential
side bearing as a set.
14. Install bushings (1) until they reach clutch housing, using suit- able tool (A).
CAUTION:
Do not reuse bushings.
15. Install oil channel to clutch housing. CAUTION:
Do not reuse oil channel.
16. Install mainshaft front bearing so that it becomes even with clutch housing surface, using Tool (A).
17. Install input shaft front bearing so that it becomes even with clutch housing surface, using Tool (A).
18. Install pinion gear, pinion shaft, and plug to clutch housing. Tool number : KV32300QAE ( — )
PCIB1549E
JPDIC0637ZZ
Tool number : ST33400001 ( — )
PCIB1544E
Tool number : KV40100900 ( — )
PCIB1545E
Revision: August 2015
2016 Versa Note

cardiagn.com

TM-52
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
FINAL DRIVE
FINAL DRIVE
Exploded ViewINFOID:0000000012430976
DisassemblyINFOID:0000000012430977
• Remove differential side bearings, using Tool (A) and suitable tool.
AssemblyINFOID:0000000012430978
• Install differential side bearings, using Tool (A).
CAUTION:
Replace differential side bearing outer race and differential
side bearing as a set.
InspectionINFOID:0000000012430979
INSPECTION AFTER DISASSEMBLY
Gear and Final Drive
1. Differential side bearing outer race 2. Differential side bearing 3. Final drive
: Replace the parts as a set.
JPDIC0481ZZ
Tool number : ST33052000 ( — )
PCIB1568E
Tool number : KV40104920 ( — )
PCIB1570E
Revision: August 2015 2016 Versa Note

cardiagn.com

TM-60
< PREPARATION >[CVT: RE0F11A]
PREPARATION
Drift
a: 53 mm (2.09 in) dia.
b: 50 mm (1.97 in) dia. Installing differential side oil seal
Drift
a: 60 mm (2.36 in) dia.
b: 55 mm (2.17 in) dia. Installing converter housing oil
seal
Tool number
Tool name
Description
NT115
NT115
Revision: August 2015
2016 Versa Note

cardiagn.com