belt NISSAN NOTE 2016 Service Repair Manual

SR-34
< REMOVAL AND INSTALLATION >
SEAT BELT PRE-TENSIONER
SEAT BELT PRE-TENSIONER
Removal and InstallationINFOID:0000000012430584
The front seat belt pre-tensioner is part of the front seat belt retractor. Refer to SB-9, "SEAT BELT RETRAC-
TOR : Removal and Installation".
Revision: August 2015 2016 Versa Note

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FRONT SEAT BELT BUCKLE SWITCHSR-35
< REMOVAL AND INSTALLATION >
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FRONT SEAT BELT BUCKLE SWITCH
Removal and InstallationINFOID:0000000012430585
The front seat belt buckle switch is part of the front seat belt buckle. Refer to SB-8, "FRONT SEAT BELT
BUCKLE : Removal and Installation".
Revision: August 2015 2016 Versa Note

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STR-1
ENGINE
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SECTION STR
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CONTENTS
STARTING SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tool ........................................... ......3
Commercial Service Tools ........................................3
SYSTEM DESCRIPTION ..............................4
COMPONENT PARTS ................................... .....4
STARTING SYSTEM (WITHOUT INTELLIGENT
KEY) ....................................................................... ......
4
STARTING SYSTEM (WITHOUT INTELLIGENT
KEY) : Component Parts Location ...................... ......
4
STARTING SYSTEM (WITHOUT INTELLIGENT
KEY) : Component Description .......................... ......
5
STARTING SYSTEM (WITH INTELLIGENT KEY) ......5
STARTING SYSTEM (WITH INTELLIGENT KEY)
: Component Parts Location ......................................
6
STARTING SYSTEM (WITH INTELLIGENT KEY)
: Component Description ..........................................
6
SYSTEM ..............................................................8
STARTING SYSTEM (WITHOUT INTELLIGENT
KEY) ....................................................................... ......
8
STARTING SYSTEM (WITHOUT INTELLIGENT
KEY) : System Diagram ...................................... ......
8
STARTING SYSTEM (WITHOUT INTELLIGENT
KEY) : System Description .................................. ......
8
STARTING SYSTEM (WITH INTELLIGENT KEY) ......8
STARTING SYSTEM (WITH INTELLIGENT KEY)
: System Diagram ......................................................
9
STARTING SYSTEM (WITH INTELLIGENT KEY)
: System Description ............................................ .....
9
WIRING DIAGRAM ......................................10
STARTING SYSTEM .........................................10
Wiring Diagram - With Intelligent Key System ..... ....10
Wiring Diagram - Without Intelligent Key System ....16
BASIC INSPECTION ....... ............................21
DIAGNOSIS AND REPAIR WORKFLOW ........21
Work Flow (With GR8-1200 NI) ........................... ....21
Work Flow (Without GR8-1200 NI) ..........................25
DTC/CIRCUIT DIAGNOSIS .........................27
B TERMINAL CIRCUIT .....................................27
Description ........................................................... ....27
Diagnosis Procedure ...............................................27
S CONNECTOR CIRCUIT .................................29
Description ...............................................................29
Diagnosis Procedure ...............................................29
SYMPTOM DIAGNOSIS ..............................30
STARTING SYSTEM .........................................30
Symptom Table ................................................... ....30
REMOVAL AND INSTALLATION ...............31
STARTER MOTOR ...........................................31
Exploded View ..................................................... ....31
Removal and Installation .........................................31
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
32
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
32
Starter Motor ........................................................ ....32
Revision: August 2015 2016 Versa Note

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STR-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012432057
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Revision: August 2015 2016 Versa Note

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STC-1
STEERING
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SECTION STC
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CONTENTS
STEERING CONTROL SYSTEM
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Service Notice and Precautions for EPS System ......3
SYSTEM DESCRIPTION ..............................4
COMPONENT PARTS ................................... .....4
Component Parts Location .................................. ......4
EPS Control Unit .......................................................5
EPS Motor, Torque Sensor, Reduction Gear ............5
DIAGNOSIS SYSTEM (EPS CONTROL UNIT)
.....
6
CONSULT Function ............................................ ......6
ECU DIAGNOSIS INFORMATION ...............8
EPS CONTROL UNIT ..................................... .....8
Reference Value ................................................. ......8
Fail-Safe ....................................................................9
Protection Function .................................................10
DTC Inspection Priority Chart ............................. ....10
DTC Index ........................................................... ....10
WIRING DIAGRAM ......................................11
EPS SYSTEM ... .............................................. ....11
Wiring Diagram ................................................... ....11
BASIC INSPECTION ...................................15
DIAGNOSIS AND REPAIR WORKFLOW ..... ....15
Work Flow ........................................................... ....15
Diagnostic Work Sheet ............................................16
DTC/CIRCUIT DIAGNOSIS .........................18
C1601 BATTERY POWER SUPPLY .................18
DTC Logic ........................................................... ....18
Diagnosis Procedure ........................................... ....18
C1604 TORQUE SENSOR ................................21
DTC Logic ................................................................21
Diagnosis Procedure ...............................................21
C1606 EPS MOTOR ..........................................23
DTC Logic ................................................................23
Diagnosis Procedure ...............................................23
Component Inspection .............................................23
C1607, C1608 EPS CONTROL UNIT ...............25
DTC Logic ................................................................25
Diagnosis Procedure ...............................................25
C1609 VEHICLE SPEED SIGNAL ....................26
Description ...............................................................26
DTC Logic ................................................................26
Diagnosis Procedure ...............................................26
C1610 ENGINE STATUS SIGNAL ...................27
Description ...............................................................27
DTC Logic ................................................................27
Diagnosis Procedure ...............................................27
U1000 CAN COMM CIRCUIT ...........................28
Description ...............................................................28
DTC Logic ................................................................28
Diagnosis Procedure ...............................................28
EPS WARNING LAMP ......................................29
Component Function Check ....................................29
Diagnosis Procedure ...............................................29
SYMPTOM DIAGNOSIS ..............................30
EPS WARNING LAMP DOES NOT TURN ON ...30
Description ........................................................... ....30
Diagnosis Procedure ...............................................30
EPS WARNING LAMP DOES NOT TURN
OFF ....................................................................
31
Description ...............................................................31
Revision: August 2015 2016 Versa Note

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PRECAUTIONSSTC-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012431939
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
Service Notice and Precautions for EPS SystemINFOID:0000000012431940
• Check the following item when performing the trouble diagnosis:
- Check for possible causes of the malfunction by inte rviewing the customer as to what conditions were
present when the symptom occurred.
- Check if the steering wheel and the EPS control unit are genuine parts.
- Check if the air pressure and size of each tire is correct.
- Check if the installation of the links and suspension components are correct.
- Check if the tires are worn evenly, indicating the wheel alignment is correct.
- Check if the installation of the steering column and t he steering gear are correct. Check for loose bolts, dam-
aged links, cracked boots and leaking grease, etc.
- Check for damage or modification to suspension or body resulting in increased weight or altered ground clearance.
- Check if the battery voltage is proper.
- Check the EPS control unit harness to be sure the harness connectors are fully seated.
• Before connecting or disconnecting the EPS control uni t harness connector, turn ignition switch “OFF” and
disconnect the battery cable from the negative terminal. Battery voltage is applied to the EPS control unit
even if ignition switch is turned “OFF”.
Revision: August 2015 2016 Versa Note

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ST-1
STEERING
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SECTION ST
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CONTENTS
STEERING SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Service Notice or Precautions for Steering System
......
2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tool ........................................... ......3
Commercial Service Tool ..........................................3
BASIC INSPECTION ....................................5
STEERING WHEEL ........................................ .....5
Inspection ............................................................ ......5
SYMPTOM DIAGNOSIS ...............................7
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
7
NVH Troubleshooting Chart ................................ ......7
REMOVAL AND INSTALLATION ................8
STEERING WHEEL ........................................ .....8
Exploded View .................................................... ......8
Removal and Installation ...........................................8
STEERING COLUMN ..................................... .....9
Exploded View .................................................... ......9
Removal and Installation ...........................................9
Inspection ............................................................ ....10
STEERING SHAFT ...........................................12
Exploded View .........................................................12
Removal and Installation .........................................12
Inspection ................................................................13
STEERING GEAR AND LINKAGE ...................14
Exploded View .........................................................14
Removal and Installation .........................................14
Inspection ................................................................14
UNIT DISASSEMBLY AND ASSEMBLY ....16
STEERING GEAR AND LINKAGE ...................16
Exploded View ..................................................... ....16
Disassembly and Assembly .....................................16
Inspection ................................................................18
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
19
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
19
General Specifications ......................................... ....19
Steering Wheel Axial End Play and Play .................19
Steering Wheel Turning Force .................................19
Steering Angle ..................................................... ....19
Steering Column Operating Range .........................19
Rack Stroke ......................................................... ....20
Ball Joint Swing Force .............................................20
Ball Joint Axial End Play ..........................................20
Inner Socket Length ................................................20
Revision: August 2015 2016 Versa Note

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ST-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430493
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Service Notice or Precautions for Steering SystemINFOID:0000000012430494
• In case of removing the steering gear, make the final tightening with grounded and unloaded vehicle condi- tion, and then check wheel alignment.
• Observe the following precautions when disassembling.
- Before disassembly, thoroughly clean the outside of the unit.
- Disassembly should be done in a clean work area. It is im portant to prevent the internal parts from becoming
contaminated by dirt or other foreign matter.
- For easier and proper assembly, place disassembled parts in order on a parts rack.
- Use nylon cloth or paper towels to clean the parts; co mmon shop rags can leave lint that might interfere with
their operation.
- Do not reuse non-reusable parts.
- Before assembling, apply the specified grease to the directed parts.
FOR ELECTRIC POWER STEERING (EPS)
• During quick steering, rasping noise may be heard from around the steering wheel. This is not a malfunction.
The noise is an operating noise of the EPS system under normal conditions. If the rasping noise occurs dur-
ing slow steering, this may not be an operating noise of the system. In this case, it is necessary to find out
the location of the noise and repair, if necessary.
• Do not repeat static steering. (Mot or and EPS control unit could be heated.)
Revision: August 2015 2016 Versa Note

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TM-1
TRANSMISSION & DRIVELINE
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TRANSAXLE & TRANSMISSION
5MT: RS5F91R
PRECAUTION ....... ........................................
7
PRECAUTIONS .............................................. .....7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
General Precautions .................................................7
Precaution for Work ..................................................7
Liquid Gasket ............................................................8
PREPARATION ...........................................10
PREPARATION .............................................. ....10
Special Service Tools .......................................... ....10
Commercial Service Tools ......................................12
SYSTEM DESCRIPTION .............................13
STRUCTURE AND OPERATION ................... ....13
Sectional View ..................................................... ....13
System Description .................................................13
DTC/CIRCUIT DIAGNOSIS .........................15
POSITION SWITCH ........................................ ....15
BACK-UP LAMP SWITCH .................................... ....15
BACK-UP LAMP SWITCH : Component Inspec-
tion ..........................................................................
15
PARK/NEUTRAL POSITION (PNP) SWITCH ....... ....15
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Inspection ............................................
15
SYMPTOM DIAGNOSIS ..............................16
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
16
NVH Troubleshooting Chart ................................ ....16
PERIODIC MAINTENANCE .........................17
GEAR OIL .........................................................17
Inspection ............................................................ ....17
Draining ...................................................................17
Refilling ....................................................................17
REMOVAL AND INSTALLATION ...............18
SIDE OIL SEAL .................................................18
Removal and Installation ..................................... ....18
Inspection ................................................................18
POSITION SWITCH ..........................................19
Removal and Installation .........................................19
Inspection ................................................................19
CONTROL LINKAGE ........................................20
Exploded View ..................................................... ....20
Removal and Installation .........................................20
Inspection ................................................................21
AIR BREATHER HOSE ....................................22
Exploded View .........................................................22
Removal and Installation .........................................22
5TH MAIN GEAR ASSEMBLY .........................23
Removal and Installation .........................................23
Inspection ................................................................23
UNIT REMOVAL AND INSTALLATION ......24
TRANSAXLE ASSEMBLY ................................24
Exploded View ..................................................... ....24
Removal and Installation .........................................24
Inspection ................................................................25
UNIT DISASSEMBLY AND ASSEMBLY ....26
TRANSAXLE ASSEMBLY ................................26
Exploded View ..................................................... ....26
Disassembly ............................................................30
Assembly .................................................................36
Inspection ................................................................44
Revision: August 2015 2016 Versa Note

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TM-2
INPUT SHAFT AND GEAR ...............................45
Exploded View ..................................................... ...45
Disassembly ...........................................................45
Assembly ................................................................45
Inspection ...............................................................45
MAINSHAFT AND GEAR ..................................47
Exploded View ..................................................... ...47
Disassembly ...........................................................47
Assembly ................................................................49
Inspection ...............................................................50
FINAL DRIVE .....................................................52
Exploded View ..................................................... ...52
Disassembly ...........................................................52
Assembly ................................................................52
Inspection ...............................................................52
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................ ...
54
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... ...
54
General Specifications ......................................... ...54
CVT: RE0F11A
PRECAUTION .............. ...............................
55
PRECAUTIONS .............................................. ...55
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ...
55
Precaution for Procedure without Cowl Top Cover ...55
Precaution for TCM, Transaxle Assembly or Con-
trol Valve Replacement ..........................................
55
Precaution for G Sensor Removal/Installation or
Replacement ..........................................................
55
General Precautions ...............................................56
On Board Diagnosis (OBD) System of CVT and
Engine ....................................................................
57
Removal and Installation Procedure for CVT Unit
Connector ...............................................................
57
PREPARATION ...........................................59
PREPARATION .............................................. ...59
Special Service Tools .......................................... ...59
Commercial Service Tools ......................................59
SYSTEM DESCRIPTION ............................61
COMPONENT PARTS .................................... ...61
CVT CONTROL SYSTEM ...................................... ...61
CVT CONTROL SYSTEM : Component Parts Lo-
cation ......................................................................
61
CVT CONTROL SYSTEM : TCM ...........................63
CVT CONTROL SYSTEM : ROM Assembly ....... ...63
CVT CONTROL SYSTEM : Transmission Range
Switch .................................................................. ...
63
CVT CONTROL SYSTEM : Primary Speed Sen-
sor ........................................................................ ...
63
CVT CONTROL SYSTEM : Secondary Speed
Sensor .....................................................................
63
CVT CONTROL SYSTEM : Output Speed Sensor ...64
CVT CONTROL SYSTEM : CVT Fluid Tempera-
ture Sensor .......................................................... ...
64
CVT CONTROL SYSTEM : Secondary Pressure
Sensor .................................................................. ...
65
CVT CONTROL SYSTEM : Primary Pressure So-
lenoid Valve ......................................................... ...
65
CVT CONTROL SYSTEM : Low Brake Solenoid
Valve .......................................................................
65
CVT CONTROL SYSTEM : High Clutch & Re-
verse Brake Solenoid Valve ....................................
66
CVT CONTROL SYSTEM : Torque Converter
Clutch Solenoid Valve .............................................
66
CVT CONTROL SYSTEM : Line Pressure Sole-
noid Valve ............................................................ ...
66
CVT CONTROL SYSTEM : G Sensor ....................66
CVT CONTROL SYSTEM : Overdrive Control
Switch .....................................................................
66
CVT CONTROL SYSTEM : O/D OFF Indicator
Lamp .......................................................................
66
CVT CONTROL SYSTEM : Shift Position Indica-
tor ............................................................................
68
CVT CONTROL SYSTEM : Malfunction Indicator
Lamp (MIL) ..............................................................
68
SHIFT LOCK SYSTEM ..............................................68
SHIFT LOCK SYSTEM : Co mponent Parts Loca-
tion ....................................................................... ...
68
STRUCTURE AND OPERATION ......................70
TRANSAXLE .......................................................... ...70
TRANSAXLE : Cross-Sectional View .....................70
TRANSAXLE : Transaxle Mechanism ... .................70
TRANSAXLE : Operation Stat us .............................72
TRANSAXLE : Oil Pressure System .......................73
TRANSAXLE : Component De scription ..................73
FLUID COOLER & FLUID WARMER SYSTEM ..... ...74
FLUID COOLER & FLUID WARMER SYSTEM :
System Description .................................................
74
SHIFT LOCK SYSTEM ..............................................74
SHIFT LOCK SYSTEM : Syst em Description .........75
KEY LOCK SYSTEM .............................................. ...75
KEY LOCK SYSTEM : System Description ............75
SYSTEM ......................................................... ...76
CVT CONTROL SYSTEM .........................................76
CVT CONTROL SYSTEM : System Description . ...76
CVT CONTROL SYSTEM : Fail-safe ......................78
CVT CONTROL SYSTEM : Protection Control .......80
LINE PRESSURE CONTROL ................................ ...81
LINE PRESSURE CONTROL : System Descrip-
tion ....................................................................... ...
82
Revision: August 2015 2016 Versa Note

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