contents NISSAN NOTE 2016 Service Owner's Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2016, Model line: NOTE, Model: NISSAN NOTE 2016Pages: 3641, PDF Size: 28.72 MB
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EX-1
ENGINE
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CONTENTS
EXHAUST SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tool ........................................... ......3
Commercial Service Tool .................................... .....3
PERIODIC MAINTENANCE .........................4
EXHAUST SYSTEM ...........................................4
Inspection ............................................................ .....4
REMOVAL AND INSTALLATION ................5
EXHAUST SYSTEM ...........................................5
Exploded View ..................................................... .....5
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EXL-1
DRIVER CONTROLS
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CONTENTS
EXTERIOR LIGHTING SYSTEM
PRECAUTION ....... ........................................4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution for Work ..................................................4
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
SYSTEM DESCRIPTION ..............................6
COMPONENT PARTS ................................... .....6
Component Parts Location .................................. ......6
Component Description .............................................6
SYSTEM ..............................................................8
HEADLAMP SYSTEM .................................................8
HEADLAMP SYSTEM : Syst em Diagram .................8
HEADLAMP SYSTEM : System Description ....... ......8
DAYTIME RUNNING LIGHT SYSTEM ........................9
DAYTIME RUNNING LIGHT SYSTEM : System
Diagram ............................................................... ......
9
DAYTIME RUNNING LIGHT SYSTEM : System
Description ................................................................
9
FRONT FOG LAMP SYSTEM .....................................9
FRONT FOG LAMP SYSTEM : System Diagram ......9
FRONT FOG LAMP SYSTEM : System Descrip-
tion ..........................................................................
10
TURN SIGNAL AND HAZARD WARNING LAMP
SYSTEM ................................................................ ....
10
TURN SIGNAL AND HAZARD WARNING LAMP
SYSTEM : System Diagram ....................................
10
TURN SIGNAL AND HAZARD WARNING LAMP
SYSTEM : System Description ...............................
10
PARKING, LICENSE PLATE AND TAIL LAMP
SYSTEM .......................................... ...........................
10
PARKING, LICENSE PLATE AND TAIL LAMP
SYSTEM : System Diagram ................................ ....
11
PARKING, LICENSE PLATE AND TAIL LAMP
SYSTEM : System Description ................................
11
DIAGNOSIS SYSTEM (BCM) (WITH INTELLI-
GENT KEY SYSTEM) .......................................
12
COMMON ITEM ..................................................... ....12
COMMON ITEM : CONSULT Function (BCM -
COMMON ITEM) .....................................................
12
HEADLAMP ........................................................... ....13
HEADLAMP : CONSULT Function (BCM - HEAD
LAMP) ......................................................................
13
FLASHER ............................................................... ....13
FLASHER : CONSULT Function (BCM - FLASH-
ER) ..........................................................................
14
COMB SW .............................................................. ....14
COMB SW : CONSULT Function (BCM - COMB
SW) ..........................................................................
14
BATTERY SAVER ................................................. ....15
BATTERY SAVER : CONSULT Function (BCM -
BATTERY SAVER) ..................................................
15
DIAGNOSIS SYSTEM (BCM) (WITHOUT IN-
TELLIGENT KEY SYSTEM) .............................
16
COMMON ITEM ..................................................... ....16
COMMON ITEM : CONSULT Function (BCM -
COMMON ITEM) .....................................................
16
HEADLAMP ........................................................... ....17
HEADLAMP : CONSULT Function (BCM - HEAD
LAMP) ......................................................................
17
FLASHER ............................................................... ....17
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DIAGNOSIS SYSTEM (IPDM E/R)EXL-21
< SYSTEM DESCRIPTION >
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Concept of Auto Active Test
• IPDM E/R starts the auto active test with the door
switch signals transmitted by BCM via CAN communica-
tion. Therefore, the CAN communication line between IPDM E/R and BCM is considered normal if the auto
active test starts successfully.
• The auto active test facilitates troubleshooting if any systems controlled by IPDM E/R cannot be operated.
Diagnosis Chart in Auto Active Test
CONSULT Function (IPDM E/R)INFOID:0000000012542317
APPLICATION ITEM
CONSULT performs the following functions via CAN communication with IPDM E/R.
AWMIA1737GB
SymptomInspection contentsPossible cause
Any of the following components do not operate:
•Parking lamp
• Side marker lamp
• License plate lamp
•Tail lamp
•Front fog lamp
• Headlamp (HI, LO)
• Front wiper (HI, LO) Perform auto active test.
Does the applicable system op-
erate?YES BCM signal input circuit
NO • Lamp or motor
• Lamp or motor ground circuit
• Harness or connector between
IPDM E/R and applicable system
•IPDM E/R
A/C compressor does not operate Perform auto active test.
Does the magnet clutch oper-
ate?YES
• BCM signal input circuit
• CAN communication signal be-
tween BCM and ECM
• CAN communication signal be-
tween ECM and IPDM E/R
NO • Magnet clutch
• Harness or connector between
IPDM E/R and magnet clutch
•IPDM E/R
Cooling fan does not operate Perform auto active test.
Does the cooling fan operate?YES
• ECM signal input circuit
• CAN communication signal be-
tween ECM and IPDM E/R
NO • Cooling fan motor
• Harness or connector between
IPDM E/R and cooling fan motor
•IPDM E/R
Direct Diagnostic Mode Description
ECU Identification The IPDM E/R part number is displayed.
Self Diagnostic Result The IPDM E/R self diagnostic results are displayed.
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EXT-1
BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
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SECTION EXT
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CONTENTS
EXTERIOR
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Procedure without Cowl Top Cover .......................3
Precaution for Work ..................................................3
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tools ........................................ ......5
Commercial Service Tools .......................................5
CLIP LIST ............................................................6
Descriptions for Clips ................................................6
SYSTEM DESCRIPTION .............................10
COMPONENT PARTS ................................... ....10
ACTIVE GRILLE SHUTTER SYSTEM ......................10
ACTIVE GRILLE SHUTTER SYSTEM :
Component Parts Location ................................ ....
10
ACTIVE GRILLE SHUTTER SYSTEM : Active
grille shutter ......................................................... ....
10
SYSTEM .............................................................11
ACTIVE GRILLE SHUTTER SYSTEM ......................11
ACTIVE GRILLE SHUTTER SYSTEM : System
Diagram ............................................................... ....
11
ACTIVE GRILLE SHUTTER SYSTEM : System
Description ..............................................................
11
WIRING DIAGRAM ......................................13
ACTIVE GRILLE SHUTTER ...............................13
Wiring Diagram ................................................... ....13
SYMPTOM DIAGNOSIS ..............................17
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ..............................................................
17
Work Flow ............................................................ ....17
Generic Squeak and Rattle Troubleshooting ...........18
Diagnostic Worksheet ..............................................21
REMOVAL AND INSTALLATION ...............23
FRONT BUMPER ..............................................23
Exploded View ..................................................... ....23
Removal and Installation .........................................24
REAR BUMPER ................................................28
Exploded View .........................................................28
Removal and Installation .........................................29
FRONT GRILLE ................................................32
Exploded View .........................................................32
Removal and Installation .........................................32
ACTIVE GRILLE SHUTTER .............................33
Exploded View .........................................................33
Removal and Installation .........................................33
FRONT SPOILER ..............................................34
Exploded View .........................................................34
Removal and Installation .........................................35
COWL TOP .......................................................36
Exploded View .........................................................36
Removal and Installation .........................................37
FENDER PROTECTOR ....................................38
Exploded View .........................................................38
Removal and Installation .........................................38
UNDER COVER ................................................39
FRONT UNDER COVER ........................................ ....39
FRONT UNDER COVER : Exploded View ..............39
FRONT UNDER COVER : Removal and Installa-
tion ...........................................................................
39
Exploded View .........................................................40
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EXT-18
< SYMPTOM DIAGNOSIS >
SQUEAK AND RATTLE TROUBLE DIAGNOSES
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or lo cation of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on CVT and A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
• If it is difficult to duplicate the noise, drive the v ehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, chec k ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follo w the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pi npoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by: • removing the components in the area that you suspect the noise is coming from.Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be
broken or lost during the repair, resulting in the creation of new noise.
• tapping or pushing/pulling the component that you suspect is causing the noise. Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
• feeling for a vibration with your hand by touching the component(s) that you suspec t is (are) causing the
noise.
• placing a piece of paper between components that you suspect are causing the noise.
• looking for loose components and contact marks.
Refer to EXT-18, "
Generic Squeak and Rattle Troubleshooting".
REPAIR THE CAUSE
• If the cause is a loose component, tighten the component securely.
• If the cause is insufficient clearance between components:
- separate components by repositioning or loos ening and retightening the component, if possible.
- insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A NISSAN Squeak and Rattle Kit (J-50397) is av ailable through your authorized NISSAN Parts Depart-
ment.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
• Always check with the Parts Department for the latest parts information.
• The materials contained in the NISSAN Squeak and Rattle Kit (J-50397) are listed on the inside cover of the
kit; and can each be ordered separately as needed.
• The following materials not found in the kit can also be used to repair squeaks and rattles.
- SILICONE GREASE: Use instead of UHMW tape that will be visible or does not fit. The silicone grease will only last a few months.
- SILICONE SPRAY: Use when grease cannot be applied.
- DUCT TAPE: Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingINFOID:0000000012432163
Refer to Table of Contents for specific component removal and installation information.
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FAX-1
TRANSMISSION & DRIVELINE
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CONTENTS
FRONT AXLE
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution for Drive Shaft .........................................2
Precautions for Wheel Hub and Knuckle ..................2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tools .......................................... ......3
Commercial Service Tools ........................................4
SYMPTOM DIAGNOSIS ...............................6
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
6
NVH Troubleshooting Chart ................................ ......6
PERIODIC MAINTENANCE ..........................7
FRONT WHEEL HUB AND KNUCKLE ......... .....7
Inspection ............................................................ ......7
FRONT DRIVE SHAFT ........................................8
Inspection ............................................................ ......8
REMOVAL AND INSTALLATION ................9
FRONT WHEEL HUB AND KNUCKLE ......... .....9
Exploded View ..................................................... .....9
Removal and Installation ..........................................9
Disassembly and Assembly .....................................11
Inspection ................................................................13
FRONT DRIVE SHAFT BOOT ..........................14
Exploded View .........................................................14
WHEEL SIDE ......................................................... ....14
WHEEL SIDE : Removal and Installation ................15
TRANSAXLE SIDE ................................................ ....18
TRANSAXLE SIDE : Removal and Installation .......18
Inspection ............................................................ ....18
FRONT DRIVE SHAFT .....................................19
Exploded View .........................................................19
Removal and Installation .........................................19
UNIT DISASSEMBLY AND ASSEMBLY ....21
FRONT DRIVE SHAFT .....................................21
Exploded View ..................................................... ....21
Disassembly and Assembly .....................................22
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
27
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
27
Wheel Bearing ..................................................... ....27
Drive Shaft ...............................................................27
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FSU-1
SUSPENSION
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SECTION FSU
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FRONT SUSPENSION
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution for Procedure without Cowl Top Cover ......2
Precaution for Suspension ........................................2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tools .......................................... ......3
Commercial Service Tools ........................................3
SYMPTOM DIAGNOSIS ...............................5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
5
NVH Troubleshooting Chart ................................ ......5
PERIODIC MAINTENANCE ..........................6
FRONT SUSPENSION ASSEMBLY .............. .....6
Inspection ............................................................ ......6
WHEEL ALIGNMENT ..........................................7
Inspection ............................................................ ......7
Adjustment ................................................................8
REMOVAL AND INSTALLATION ................9
FRONT COIL SPRING AND STRUT ............. .....9
Exploded View .................................................... ......9
Removal and Installation ...........................................9
TRANSVERSE LINK .........................................10
Exploded View ..................................................... ....10
Removal and Installation .........................................10
Inspection ................................................................10
FRONT STABILIZER ........................................12
Exploded View .........................................................12
Removal and Installation .........................................12
Inspection ................................................................13
UNIT REMOVAL AND INSTALLATION ......14
FRONT SUSPENSION MEMBER .....................14
Exploded View ..................................................... ....14
Removal and Installation .........................................14
Inspection ................................................................15
UNIT DISASSEMBLY AND ASSEMBLY ....16
FRONT COIL SPRING AND STRUT ................16
Exploded View ..................................................... ....16
Disassembly and Assembly .....................................16
Inspection ................................................................19
Disposal ...................................................................19
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
20
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
20
Wheel Alignment (Unladen*1) ..................................20
Ball Joint .............................................................. ....20
Wheelarch Height (Unladen*) ..................................21
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FL-1
ENGINE
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CONTENTS
FUEL SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
General Precaution ...................................................2
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tools ........................................4
PERIODIC MAINTENANCE ..........................5
FUEL SYSTEM ............................................... .....5
Inspection ............................................................ ......5
Quick Connector .......................................................5
REMOVAL AND INSTALLATION ................6
FUEL LEVEL SENSOR UNIT, FUEL FILTER
AND FUEL PUMP ASSEMBLY ..................... .....
6
Exploded View .................................................... ......6
Removal and Installation ...........................................6
Inspection ............................................................ ......9
FUEL TANK ........................................................10
Exploded View .................................................... ....10
Removal and Installation .........................................10
Inspection ............................................................ ....13
EVAP CANISTER ..............................................14
Exploded View ..................................................... ....14
Removal and Installation .........................................14
Inspection ................................................................15
EVAP CANISTER FILTER ................................16
Exploded View .........................................................16
Removal and Installation .........................................16
EVAP CANISTER VENT CONTROL VALVE ...17
Exploded View .........................................................17
Removal and Installation .........................................17
EVAP CONTROL SYSTEM PRESSURE SEN-
SOR ...................................................................
19
Exploded View .........................................................19
Removal and Installation .........................................19
DISASSEMBLY AND ASSEMBLY ..............20
FUEL LEVEL SENSOR UNIT ...........................20
Exploded View ..................................................... ....20
Disassembly and Assembly .....................................20
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
22
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
22
Fuel Tank ............................................................. ....22
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GI-1
GENERAL INFORMATION
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GENERAL INFORMATION
HOW TO USE THIS MANU AL ......................3
HOW TO USE THIS MANUAL ....................... .....3
Description .......................................................... ......3
Terms ........................................................................3
Units ..........................................................................3
Contents ....................................................................3
Relation between Illustrations and Descriptions .......4
Components ..............................................................4
HOW TO FOLLOW TROUBLE DIAGNOSES .....6
Description ................................................................6
How to Follow Test Groups in Trouble Diagnosis ......6
Key to Symbols Signifying Measurements or Pro-
cedures ............................................................... ......
7
HOW TO READ WIRING DIAGRAMS ................9
Connector Symbols ............................................. ......9
Sample/Wiring Diagram -Example- .........................10
Connector Information .............................................12
ABBREVIATIONS .......................................... ....14
Abbreviation List .................................................. ....14
TIGHTENING TORQUE OF STANDARD
BOLTS ................................................................
19
Description .......................................................... ....19
Tightening Torque Table (New Standard Includ-
ed) ...........................................................................
19
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ................................................
22
Recommended Chemical Products and Sealants ....22
PRECAUTION ..............................................23
PRECAUTIONS .............................................. ....23
Description .......................................................... ....23
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
23
Procedures without Cowl Top Cover .......................23
Cautions in Removing Battery Terminal and AV
Control Unit (Models with AV Control Unit) .............
23
General Precautions ............................................ ....24
Three Way Catalyst .................................................25
Fuel ..........................................................................25
Multiport Fuel Injection System or Engine Control
System .....................................................................
26
Hoses ......................................................................26
Engine Oils ..............................................................27
Air Conditioning .......................................................27
LIFTING POINT .................................................28
Special Service Tool ................................................28
Garage Jack and Safety Stand ................................28
2-Pole Lift ................................................................29
Board-on Lift ............................................................30
TOW TRUCK TOWING .....................................31
Tow Truck Towing ...................................................31
Vehicle Recovery (Freeing a Stuck Vehicle) ...........31
VEHICLE INFORMATION ...........................33
IDENTIFICATION INFORMATION ....................33
Model Variation .................................................... ....33
Identification Number ...............................................34
Identification Plate ...................................................35
Engine Serial Number .............................................36
CVT Number ............................................................36
Manual Transaxle Number ......................................36
Dimensions ..............................................................36
Wheels & Tires ........................................................37
BASIC INSPECTION ...................................38
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................
38
Work Flow ............................................................ ....38
Control Units and Electrical Parts ............................38
How to Check Terminal ...........................................39
Intermittent Incident ............................................. ....42
Circuit Inspection .....................................................44
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HOW TO USE THIS MANUALGI-3
< HOW TO USE THIS MANUAL >
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O PHOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
DescriptionINFOID:0000000012433142
This volume explains “Removal, Disassembly, Inst allation, Inspection and Adjustment” and “Trouble Diag-
noses”.
Te r m sINFOID:0000000012433143
• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value: Tolerance at inspection and adjustment.
Limit value: The maximum or minimum limit val ue that should not be exceeded at inspection and adjust-
ment.
UnitsINFOID:0000000012433144
• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and
alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the
standard tightening torque.
“Example”
Range
Standard
ContentsINFOID:0000000012433145
• A QUICK REFERENCE INDEX , a black tab (e.g. ) is provided on the first page. You can quickly find the
first page of each section by matching it to the section's black tab.
• THE CONTENTS are listed on the first page of each section.
• THE TITLE is indicated on the upper portion of each page and shows the part or system.
• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section
and a number (e.g. “BR-5”).
• THE SMALL ILLUSTRATIONS show the important steps such as ins pection, use of special tools, knacks of
work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary. Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb)
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2016 Versa Note
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