wheel bolts NISSAN NOTE 2016 Service Repair Manual

BRC-6
< PREPARATION >[VDC/TCS/ABS]
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000012430824
The actual shape of the tools may differ from those illustrated here.
Commercial Service ToolINFOID:0000000012430825
Tool number
(TechMate No.)
Tool nameDescription
KV991J0080
(J-45741)
ABS active wheel sensor tester Checking operation of ABS active wheel sen-
sors
WFIA0101E
Tool name
Description
1. Flare nut crowfoot
2. Torque wrench Tightening brake tube flare nuts

a: 10mm (0.39 in)/12mm (0.47 in)
Power Tool Loosening nuts, screws and bolts
S-NT360
PIIB1407E
Revision: August 2015 2016 Versa Note

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BRC-142
< REMOVAL AND INSTALLATION >[VDC/TCS/ABS]
WHEEL SENSOR
1. Remove bolts (A) and support bracket (1) (LH side only).
2. Disconnect the harness connector fr
om the rear wheel sensor.
3. Release rear wheel sensor harness clips from the vehicle.
4. Remove bolts and rear wheel sensor from back plate.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not twist rear wheel sensor harness when installing rear
wheel sensor. Check that grommet (2) is fully inserted to
bracket (1). Check that rear wheel sensor harness is not twisted
after installation.
ALFIA0391ZZ
JPFIC0209ZZ
Revision: August 2015 2016 Versa Note

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CLUTCH DISC AND CLUTCH COVERCL-19
< UNIT REMOVAL AND INSTALLATION >
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CLUTCH DISC AND CLUTCH COVER
Exploded ViewINFOID:0000000012432233
Removal and InstallationINFOID:0000000012432234
CAUTION:
• Do not reuse CSC (concentric slave cylinder). CSC slides back to the original position every time
when removing transaxle assembly. At this time, du st on the sliding parts may damage the seal of
CSC and may cause clutch fluid leaks.
• Do not allow any grease to contact the clutch di sc facing, pressure plate surface and flywheel sur-
face.
• Do not clean clutch disc using solvent.
REMOVAL
1. Remove engine and transaxle assembly. Refer to TM-24, "Removal and Installation".
2. Loosen clutch cover bolts evenly. Then remove clutch cover and clutch disc.
INSTALLATION
1. Clean clutch disc and input shaft splines to remove grease and dust caused by abrasion.
2. Apply recommended grease to clutch disc and input shaft splines. CAUTION:
Be sure to apply grease to the points specified. Otherwise, noise, poor disengagement, or damage
to the clutch may result. Excessi ve grease may cause slip or shudder. If grease adheres to seal of
CSC, it may cause clutch fluid leaks. Wipe off excess grease. Wipe off any grease oozing from the
parts.
1. Flywheel 2. Clutch disc3. Clutch cover
4. Input shaft A. First stepB. Final step
: Apply lithium-based grease including molybdenum disulphide.
AWDIA0948GB
Revision: August 2015 2016 Versa Note

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PREPARATIONEM-7
< PREPARATION > [HR16DE]
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Commercial Service ToolsINFOID:0000000012431689
EM03470000
(J-8037)
Piston ring compressor
Installing piston assembly into cylinder bore
ST16610001
(J-23907)
Pulley puller Removing pilot converter
KV11103000
( — )
Pulley puller Removing crankshaft pulley
KV11105210
(J-44716)
Stopper plate Holding drive plate and flywheel static
Tool number
(TechMate No.)
Tool name
Description
S-NT044
S-NT045
NT676
AWBIA1811ZZ
Tool name
Description
Power tool Loosening nuts, screws and bolts
Quick connector release Removing fuel tube quick connectors in en- gine room
PIIB1407E
PBIC0198E
Revision: August 2015 2016 Versa Note

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ENGINE ASSEMBLYEM-87
< UNIT REMOVAL AND INSTALLATION > [HR16DE]
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CAUTION:
Check that the stud bolt (*2) is tigh
t at the specified torque before tightening the nut (*1) shown. [Stud
bolt (*2) may be loosened after loosening the nut (*1)]
Removal and InstallationINFOID:0000000012431732
WARNING:
• Position the vehicle on a flat and solid surface.
• Place chocks at front and back of rear wheels.
• Attach proper slingers and bolts described in PARTS CATALOG if engine is not already equipped.
CAUTION:
• Always be careful to work safely.
• Do not start working until exhaust system and coolant are cool enough.
• If items or work required are not covered by th e engine section, refer to the applicable sections.
• Always use the support poin t specified for lifting.
• Use either 2-pole lift type or separate type lift. If board-on type must be used, support the rear axle
jacking point with a transmission jack or similar to ol before starting work, in preparation for the
backward shift of center of gravity.
• For supporting points for lifting and j acking point at rear axle, refer to GI-29, "
2-Pole Lift".
NOTE:
• When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from
spilling.
1. Engine mounting (RH) stay 2. Engine mount (RH) stay 3. Engine mounting insulator (RH)
4. Rear engine mounting bracket 5. Rear torque rod 6. Engine mounting bracket (LH)
7. Mass damper 8. Engine mounting insulator (LH) 9. Engine mounting bracket (LH)
10. Engine mount bracket (LH) A. Front mark B. Transaxle (upper)
C. Transaxle (lower) D. M/T models
AWBIA1587ZZ
Revision: August 2015 2016 Versa Note

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EM-88
< UNIT REMOVAL AND INSTALLATION >[HR16DE]
ENGINE ASSEMBLY
• Remove the engine and the transaxle assembly from the vehicle downward. Separate the engine and the
transaxle.
REMOVAL
1. Release fuel pressure. Refer to EC-137, "Work Procedure".
2. Drain engine coolant from radiator. Refer to CO-8, "
Draining Engine Coolant".
CAUTION:
• Perform this step when the engine is cold.
• Do not spill engine coolant on drive belts.
3. Remove the following parts: • Front wheels and tires (RH/LH). Refer to WT-48, "
Removal and Installation".
• Front fender protector (RH/LH). Refer to EXT-38, "
Exploded View".
• Drive belt. Refer to EM-16, "
Removal and Installation".
• Battery and battery tray. Refer to PG-70, "
Exploded View".
• Air duct (inlet), air duct, and air cleaner case assembly. Refer to EM-26, "
Removal and Installation".
• Radiator hose (upper and lower). Refer to CO-13, "
Exploded View".
• Exhaust front tube. Refer to EX-5, "
Exploded View".
4. Disconnect engine room harness connector at the ECM and CVT (if equipped). CAUTION:
Protect connectors against foreign materials during the operation by wrapping in a plastic bag.
5. Disconnect heater hoses. Refer to CO-13, "
Exploded View".
6. Disconnect fuel feed hose at engine side. Refer to EM-40, "
Exploded View".
7. Disconnect control linkage cable from transaxle. Refer to TM-20, "
Exploded View" (M/T models) and TM-
234, "Exploded View" (CVT models).
8. Disconnect clutch tube on transaxle side from clutch damper (M/T models). Refer to CL-15, "
Exploded
View".
9. Remove generator. Refer to CHG-29, "
Exploded View".
10. Disconnect vacuum hose at engine side.
11. Remove EVAP hoses at engine side.
12. Remove A/C compressor from the engine with the piping connected. Temporarily position the A/C com-
pressor on the vehicle side with a rope without placing a heavy load on the piping.
13. Remove ground cable at transaxle side.
14. Remove drive shafts (RH/LH). Refer to FAX-19, "
Removal and Installation".
15. Remove rear torque rod (1).
16. When engine can be hoisted, install engine slinger to cylinder head front left side (A) and rear right side (B) and support the
engine position with a suitable tool.
(2) : Rear engine mounting bracket
: Front
JSBIA0643ZZ
: Engine front
Slinger (A) bolts : 65 N·m (6.6 kg-m, 48 ft-lb)
Slinger (B) bolts : 25 N·m (2.6 kg-m, 18 ft-lb)
AWBIA1134GB
Revision: August 2015 2016 Versa Note

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ENGINE UNITEM-91
< UNIT DISASSEMBLY AND ASSEMBLY > [HR16DE]
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UNIT DISASSEMBLY AND ASSEMBLY
ENGINE UNIT
SettingINFOID:0000000012431733
NOTE:
The following procedures explain how to disassemble the engine with the engine stand fastened to the bell
housing. Some steps may be different if using a different type of engine stand.
1. Install engine to engine stand:
a. On (M/T models), remove flywheel.
• Secure flywheel using suitable tool and remove bolts.
CAUTION:
• Do not disassemble flywheel.
• Do not place flywheel with signal plate facing down.
• When handling signal plate, take care not to damage or scratch it.
• Handle signal plate in a manner that prevents it from becoming magnetized.
b. On (CVT models), remove driveplate. • Secure driveplate using suitable tool and remove bolts.
CAUTION:
• Do not disassemble flywheel.
• Do not place flywheel or drive plat e with signal plate facing down.
• When handling signal plate, take care not to damage or scratch it.
• Handle signal plate in a manner that prevents it from becoming magnetized.
c. Lift the engine with a hoist to install it onto a widely used engine stand. CAUTION:
• Use the engine stand that has a load capacity approximately 150 kg (331 lb) or more large
enough for supporting the engine weight.
• If the load capacity of stand is not adequate, remove the following parts beforehand to reduce the poten- tial risk of overturning stand.
- Intake manifold. Refer to EM-28, "
Exploded View".
- Exhaust manifold. Refer to EM-31, "
Removal and Installation".
- Rocker cover. Refer to EM-48, "
Exploded View".
CAUTION:
Before removing the hanging chains, check the engine stand is stable and there is no risk of over-
turning.
NOTE:
The figure shows an example of widely used engine stand (A)
that can support the mating surface of transaxle with flywheel
removed.
2. Drain engine oil. Refer to LU-8, "
Draining".
CAUTION:
• Be sure to clean drain plug and in stall with new drain plug washer.
• Do not reuse drain plug washer. Tool number : KV11105210 (J-44716)
Tool number : KV11105210 (J-44716)
PBIC3227J
Revision: August 2015
2016 Versa Note

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CYLINDER BLOCKEM-101
< UNIT DISASSEMBLY AND ASSEMBLY > [HR16DE]
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Install the rear oil seal after installing the oil pan (upper).
17. Install rear oil seal. Refer to EM-74, "
REAR OIL SEAL : Removal and Installation".
18. Install flywheel (M/T models) or drive plate (CVT models).
M/T models
• Secure crankshaft with a stopper plate and tighten bolts crosswise over several times.
CVT models
• Secure crankshaft with a stopper plate and tighten bolts crosswise over several times.
CAUTION:
Do not damage or scratch and contact surface for clutch disc of flywheel.
19. Install knock sensor (1).
• Install connectors so that they are positioned toward the rearof the engine.
CAUTION:
• Do not tighten bolt while holding the connector.
• If any impact by dropping is applied to knock sensor,
replace it with a new one.
NOTE:
• Check that there is no foreign material on the cylinder block
mating surface and the back surface of knock sensor.
• Check that knock sensor does not interfere with other parts.
20. Install crankshaft position sensor (POS) (2) and O-ring (1) and then install the crankshaft position sensor cover (3) on the cylin-
der block (4).
• Tighten bolts with sensor inserted completely.
CAUTION:
• Avoid impacts such as a dropping.
• Do not disassemble.
• Keep sensor away from metal particles.
• Do not place the sensor in a location where it is exposedto magnetism.
• Do not reuse O-ring.
21. For the oil level gauge guide (1), secure in position (B) shown to the water inlet clip (A) after inserting to the cylinder block side.
22. Assembly of the remaining components is in the reverse order of disassembly.
Tool number : KV11105210 (J-44716)
Tool number : KV11105210 (J-44716)
: Engine front
: Engine front
PBIC3754E
JPBIA4202ZZ
PBIC3755E
Revision: August 2015
2016 Versa Note

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CO-18
< REMOVAL AND INSTALLATION >[HR16DE]
WATER PUMP
WATER PUMP
Exploded ViewINFOID:0000000012432144
Removal and InstallationINFOID:0000000012432145
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could
occur from high-pressure
engine coolant escaping from the radi ator. Wrap a thick cloth around the radiator cap. Slowly turn it a
quarter of a turn to release built-up pressure. Carefu lly remove radiator cap by turning it all the way.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-8, "Draining Engine Coolant".
CAUTION:
• Perform this step when the engine is cold.
• Do not spill engine coolant on drive belt.
2. Remove front wheel and tire (RH) using power tool. Refer to WT-48, "
Removal and Installation".
3. Remove front fender protector (RH). Refer to EXT-38, "
Removal and Installation".
4. Loosen water pump pulley bolts before loosening belt tension of drive belt.
5. Remove drive belt. Refer to EM-16, "
Removal and Installation".
6. Remove water pump pulley.
7. Remove water pump. • Loosen water pump bolts in reverse order as shown.
• Engine coolant will leak from cylinder block, so have a recep-
tacle ready below.
CAUTION:
• Do not allow water pump vane to contact any other parts.
• Water pump cannot be disassembled and must be replaced as an assembly.
1. Gasket 2. Water pump3. Water pump pulley
JPBIA4104GB
KBIA3393J
Revision: August 2015 2016 Versa Note

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PREPARATIONFAX-5
< PREPARATION >
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FA X
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Drift • Installing wheel bearing
• Installing splash guard
a: 68 mm (2.68 in) dia.
Drift Installing splash guard
a: 95 mm (3.74 in) dia.
Power tool Loosening nuts, screws and bolts
Tool name
Description
ZZA0898D
JPDIC0679ZZ
PIIB1407E
Revision: August 2015 2016 Versa Note

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