engine coolant NISSAN NOTE 2016 Service Owner's Manual

EM-90
< UNIT REMOVAL AND INSTALLATION >[HR16DE]
ENGINE ASSEMBLY
• Before starting engine, check oil/fluid levels incl
uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leaks.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leaks
at connection points.
• Start engine. With engine speed increased, che ck again for fuel leaks at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there are no l eaks of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeaks Level
Engine oil LevelLeaks Level
Transmission/
transaxle fluid CVT Models
LeaksLevel/Leaks Leaks
M/T Models Level/Leaks LeaksLevel/Leaks
Other oils and fluids* LevelLeaks Level
Fuel LeaksLeaksLeaks
Exhaust gas —Leaks —
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EM-92
< UNIT DISASSEMBLY AND ASSEMBLY >[HR16DE]
ENGINE UNIT
3. Drain engine coolant by removing water drain plug (1) from
inside of the engine.
Use Genuine Silicone RT V Sealant or equivalent. Refer to
GI-22, "
Recommended Chemical Products and Sealants".
DisassemblyINFOID:0000000012431734
1. Remove intake manifold. Refer to EM-28, "Exploded View".
2. Remove exhaust manifold. Refer to EM-31, "
Exploded View".
3. Remove oil pan (lower). Refer to EM-34, "
Exploded View".
4. Remove ignition coil, spark plug, and rocker cover. Refer to EM-48, "
Exploded View".
5. Remove fuel injector and fuel tube. Refer to EM-40, "
Exploded View".
6. Remove front cover and timing chain. Refer to EM-51, "
Exploded View".
7. Remove camshaft. Refer to EM-60, "
Exploded View".
8. Remove cylinder head. Refer to EM-76, "
Exploded View".
9. Remove water pump. Refer to CO-18, "
Exploded View".
AssemblyINFOID:0000000012431735
Assembly is in the reverse order of disassembly.
: Engine front
Water drain plug
tightening torque: Refer to
EM-93, "Exploded View".
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EM-96
< UNIT DISASSEMBLY AND ASSEMBLY >[HR16DE]
CYLINDER BLOCK
a. Loosen and remove bolts in several steps in reverse of the
numerical order as shown.
NOTE:
When removing or installing signal plate, use socket (size T40).
b. Remove the main bearing cap from the cylinder block while tapping lightly with a plastic hammer.
10. Remove crankshaft (2). CAUTION:
• Do not damage or deform signal plate (1) mounted on
crankshaft.
• When setting crankshaft on a flat floor surface, use a
block of wood to avoid interf erence between signal plate
and the floor surface.
• Do not remove signal plate unless it is necessary to do
so.
NOTE:
When removing or installing signal plate, use socket (size T40).
11. Pull rear oil seal out from rear end of crankshaft.
12. Remove main bearing (upper/lower) and thrust bear ings from cylinder block and main bearing caps.
CAUTION:
Identify original installation positions, and store the bearings without mixing them up.
13. Remove oil jets. CAUTION:
Insert the dowel pin of oil jet into the cylinde r block dowel pin hole to loosen the bolt.
ASSEMBLY
CAUTION:
Do not reuse O-rings.
1. Fully air-blow engine coolant and engine oil passages in cylinder block, cylinder bore and crankcase to
remove any foreign material.
WARNING:
Use goggles to protect your eyes.
2. Install cylinder block plugs. • Apply liquid gasket to the thread of water drain plug (3).
Use Genuine Silicone RTV Seal ant, or equivalent. Refer to
GI-22, "
Recommended Chemical Products and Sealants".
CAUTION:
Do not reuse O-ring.
• Tighten each plug as specified below.
: Engine front
JPBIA4203ZZ
JPBIA4531ZZ
(2) : O-ring : Engine front
AWBIA1607ZZ
Part WasherTightening torque
(1) Yes54.0 N·m (5.5 kg-m, 40 ft-lb)
(3) No9.8 N·m (1.0 kg-m, 87 in-lb)
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EM-104
< UNIT DISASSEMBLY AND ASSEMBLY >[HR16DE]
CYLINDER BLOCK
• Install connecting rod cap (1) without connecting rod bearing
installed, and tightening connecting rod cap bolts to the specified
torque. Refer to EM-93, "
Exploded View".
• Measure the inner diameter (B) of connecting rod big end using suitable tool.
• If out of the standard, replace connecting rod assembly.
CONNECTING ROD BUSHING OIL CLEARANCE
Connecting Rod Bushing Inner Diameter
Measure the inner diameter of connecting rod bushing using suitable
tool (A).
Piston Pin Outer Diameter
Measure the outer diameter of piston pin using micrometer (A).
Connecting Rod Bushing Oil Clearance
(Connecting rod bushing oil clearance) = (Connecting rod bus hing inner diameter) – (Piston pin outer diame-
ter)
• If the measured value is out of the standard range, replace connecting rod assembly and/or piston and pis- ton pin assembly.
• If replacing piston and piston pin assembly. Refer to EM-121, "
Cylinder Block".
• If replacing connecting rod assembly. Refer to EM-125, "
Connecting Rod Bearing".
CYLINDER BLOCK TOP SURFACE DISTORTION
• Using a scraper, remove gasket on the cylinder block su rface, and also remove engine oil, scale, carbon, or
other contamination.
CAUTION:
Be careful not to allow gasket particles to enter engine oil or engine coolant passages.
(2) : Connecting rod
(A) : Example
(B) : Measuring direction of inner diameter
Standard : Refer to EM-121, "Cylinder Block".PBIC3269J
Inner diameter
(Standard) : Refer to
EM-121, "Cylinder
Block".
JPBIA0223ZZ
Outer diameter
(Standard) : Refer to
EM-121, "Cylinder
Block".
JPBIA0218ZZ
Oil clearance
(Standard and Limit) : Refer to
EM-121, "Cylinder Block".
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EC-1
ENGINE
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SECTION EC
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CONTENTS
ENGINE CONTROL SYSTEM
HR16DE
PRECAUTION ....... ........................................
8
PRECAUTIONS .............................................. .....8
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
8
On Board Diagnostic (OBD) System of Engine
and CVT ....................................................................
8
General Precautions .................................................9
PREPARATION ...........................................12
PREPARATION .............................................. ....12
Special Service Tools .......................................... ....12
Commercial Service Tools ......................................12
SYSTEM DESCRIPTION .............................14
COMPONENT PARTS ................................... ....14
ENGINE CONTROL SYSTEM ............................... ....14
ENGINE CONTROL SYSTEM :
Component Parts Location ....................................
14
ENGINE CONTROL SYSTEM : Component De-
scription ............................................................... ....
17
Accelerator Pedal Position Sensor ..........................18
Air Fuel Ratio Sensor 1 ...........................................19
Air Fuel Ratio Sensor 1 Heater ...............................19
Camshaft Position Sensor .......................................19
Clutch Pedal Position Switch ..................................20
Cooling Fan .............................................................20
Crankshaft Position Sensor .....................................20
ECM .................................................................... ....20
Electric Throttle Control Actuator ............................21
Engine Coolant Temperature Sensor ......................21
Engine Oil Pressure Sensor ....................................21
Engine Oil Temperature Sensor ..............................21
EVAP Canister Purge Volume Control Solenoid
Valve ................................................................... ....
22
EVAP Canister Vent Control Valve .........................22
EVAP Control System Pressure Sensor ..................22
Exhaust Valve Timing Cont rol Solenoid Valve ........23
Fuel Injector ......................................................... ....23
Fuel Pump ...............................................................23
Heated Oxygen Sensor 2 ........................................24
Heated Oxygen Sensor 2 Heater ............................24
Ignition Coil With Power Transistor .........................24
Intake Air Temperature Sensor ...............................24
Intake Valve Timing Control Solenoid Valve ...........25
Knock Sensor ...................................................... ....25
Battery Current Sensor (With Battery Tempera-
ture Sensor) .............................................................
25
Malfunction Indicator Lamp (MIL) ............................26
Mass Air Flow Sensor ..............................................26
Oil Pressure Warning Lamp ....................................26
Refrigerant Pressure Sensor ............................... ....27
Stop Lamp Switch & ASCD Brake Switch ...............27
Throttle Control Motor .......................................... ....27
Throttle Control Motor Relay ...................................27
Throttle Position Sensor ..........................................27
ASCD Steering Switch .............................................27
STRUCTURE AND OPERATION .....................28
Positive Crankcase Ventilation ................................28
On Board Refueling Vapor Recovery (ORVR) ........29
SYSTEM ............................................................30
ENGINE CONTROL SYSTEM ........................ ...........30
ENGINE CONTROL SYSTEM : System Diagram ....30
ENGINE CONTROL SYSTEM : System Descrip-
tion ...........................................................................
31
MULTIPORT FUEL INJECTION SYSTEM ................31
MULTIPORT FUEL INJECTION SYSTEM :
System Diagram ................................................. ....
32
MULTIPORT FUEL INJECTION SYSTEM : Sys-
tem Description ........................................................
32
ELECTRIC IGNITION SYSTEM .................................35
ELECTRIC IGNITION SYSTEM :
System Diagram ................................................. ....
35
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PREPARATIONEC-13
< PREPARATION > [HR16DE]
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Tool name
(TechMate No.)
Description
Leak detector
i.e.: (J-41416) Locates the EVAP leak
EVAP service port adapter
i.e.: (J-41413-OBD) Applies positive pressure through EVAP service port
Fuel filler cap adapter
i.e.: (J-42909) Checks fuel tank vacuum relief valve opening pressure
Socket wrench
(—) Removes and installs engine coolant temperature sen-
sor
Oxygen sensor thread cleaner
i.e.: (J-43897-18), (J-43897-12) Reconditioning the exhaust system threads before in-
stalling a new oxygen sensor. Use with anti-seize lubri-
cant shown below.
a: 18 mm diameter with pitch 1.5 mm for Zirconia Ox-
ygen Sensor
b: 12 mm diameter with pitch 1.25 mm for Titania Ox-
ygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM 133AR or
equivalent meeting MIL specifica-
tion MIL-A-907) Lubricating oxygen sensor thread cleaning tool when re-
conditioning exhaust system threads.
S-NT703
S-NT704
ALBIA1353ZZ
S-NT705
AEM488
S-NT779
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COMPONENT PARTSEC-15
< SYSTEM DESCRIPTION > [HR16DE]
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1. Ignition coil No.4
(with power transistor) 2. Ignition coil No.3
(with power transistor) 3. Ignition coil No.2
(with power transistor)
4. Ignition coil No.1 (with power transistor) 5. PCV valve
6. Intake valve timing control solenoid
valve
7. Engine oil pressure sensor 8. Engine oil temperature sensor 9. Knock sensor
10. Engine coolant temperature sensor 11. Camshaft position sensor 12. Exhaust valve timing control position
sensor
13. Exhaust valve timing control sole- noid valve 14. Fuel injector No.1 (Front)
15. Fuel injector No.1 (Rear)
16. Fuel injector No.2 (Front) 17. Fuel injector No.2 (Rear)18. Fuel injector No.3 (Front)
19. Fuel injector No.3 (Rear) 20. Fuel injector No.4 (Front)21. Fuel injector No.4 (Rear)
22. Crankshaft position sensor
A. Engine front right side B. Left view of the engineC. Engine rear right side
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COMPONENT PARTSEC-17
< SYSTEM DESCRIPTION > [HR16DE]
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ENGINE CONTROL SYSTEM : Component DescriptionINFOID:0000000012431270
1. ASCD steering switch
2. Active grille shutter3. Fuel level sensor unit and fuel pump
4. Fuel tank temperature sensor 5. EVAP control system pressure sen- sor6. EVAP canister
7. EVAP canister vent control valve 8. ASCD brake switch 9. Stop lamp switch
10. Clutch pedal position switch 11. Accelerator pedal position sensor
A. Fuel tank B. Rear under bodyC. Periphery of pedals
ALBIA1072ZZ
Component Reference
ECM EC-20, "
ECM"
A/F sensor 1EC-19, "Air Fuel Ratio Sensor 1"
A/F sensor 1 heaterEC-19, "Air Fuel Ratio Sensor 1 Heater"
Accelerator pedal position sensorEC-18, "Accelerator Pedal Position Sensor"
Cooling fan motor EC-20, "Cooling Fan"
Crankshaft position sensorEC-20, "Crankshaft Position Sensor"
Electric throttle control actuatorEC-21, "Electric Throttle Control Actuator"
Engine coolant temperature sensorEC-21, "Engine Coolant Temperature Sensor"
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COMPONENT PARTSEC-21
< SYSTEM DESCRIPTION > [HR16DE]
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Electric Throttle Control ActuatorINFOID:0000000012431279
Electric throttle control actuator consists of throttle control mo
tor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle valve in response to driving conditions via the throttle control motor.
Engine Coolant Temperature SensorINFOID:0000000012431280
The engine coolant temperature sensor is used to detect the engine
coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases.

*: These data are reference values and are measured between ECM terminals.
Engine Oil Pressure SensorINFOID:0000000012431281
The engine oil pressure (EOP) sensor is detects engine oil pressure
and transmits a voltage signal to the ECM.
Engine Oil Temperature SensorINFOID:0000000012431282
The engine oil temperature sensor is used to detect the engine oil
temperature. The sensor modifies a voltage signal from the ECM.
The modified signal returns to the ECM as the engine oil tempera-
ture input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.
SEF594K
Engine coolant temperature [ °C ( °F)] Voltage* (V) Resistance (k Ω)
–10 (14) 4.47.0 - 11.4
20 (68) 3.52.10 - 2.90
50 (122) 2.20.68 - 1.00
90 (194) 0.90.236 - 0.260
SEF012P
JSBIA0292ZZ
SEF594K
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EC-24
< SYSTEM DESCRIPTION >[HR16DE]
COMPONENT PARTS
Heated Oxygen Sensor 2
INFOID:0000000012431289
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the air fuel ratio (A/F) sensor 1
are shifted, the air-fuel ratio is cont rolled to stoichiometric, by the sig-
nal from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1 V in richer conditions to 0 V in leaner con-
ditions.
Under normal conditions the heated ox ygen sensor 2 is not used for
engine control operation.
Heated Oxygen Sensor 2 HeaterINFOID:0000000012431290
SYSTEM DESCRIPTION
The ECM performs ON/OFF control of the heated oxy gen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature.
OPERATION
Ignition Coil With Power TransistorINFOID:0000000012431291
The ignition signal from the ECM is sent to and amplified by the power transistor. The power transistor turns
ON and OFF the ignition coil primary circuit. This ON/O FF operation induces the proper high voltage in the coil
secondary circuit.
Intake Air Temperature SensorINFOID:0000000012431292
The intake air temperature sensor is built-into mass air flow sensor
(1). The sensor detects intake air temperature and transmits a signal
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.
SEF327R
Sensor Input signal to ECM ECM function Actuator
Camshaft position sensor (PHASE)
Crankshaft position sensor (POS) Engine speed
Heated oxygen sensor 2
heater controlHeated oxygen sensor 2 heater
Engine coolant temperature sensor Engine coolant temperature
Mass air flow sensor Amount of intake air
Engine speed Heated oxygen sensor 2 heater
Above 3,600 rpm OFF
Below 3,600 rpm after the following conditions are met.
• Engine: After warming up
• Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load ON
PBIA9559J
Revision: August 2015
2016 Versa Note

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