trans NISSAN NOTE 2016 Service Repair Manual

TM-26
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
UNIT DISASSEMBLY AND ASSEMBLY
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000012430964
CASE AND HOUSING
INPUT SHAFT AND GEAR
1. Differential side oil seal
2. Clutch housing3. Dowel pin
4. Magnet 5. Drain plug6. Gasket
7. Oil channel 8. Plug9. 2-way connector
10. Oil gutter 11. Air breather inner tube12. Filler plug
13. Transaxle case 14. O-ring15. Rear housing
16. Position switch
: Apply Genuine Silicone RTV or equivalent. Refer to GI-22, "
Recommended Chemical Products and Sealants".
AWDIA0945GB
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-27
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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M A
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MAINSHAFT AND GEAR
1. Input shaft front bearing 2. Input shaft 3. Snap ring
4. Input shaft rear bearing 5. Adapter plate 6. Bushing
7. 5th input gear 8. 5th-reverse baulk ring 9. Synchronizer lever
10. 5th-reverse synchronizer hub 11. 5th-reverse coupling sleeve 12. Lock washer
13. Retaining pin 14. Reverse gear
: Apply gear oil.
: Replace the parts as a set.
JPDIC0820GB
Revision: August 2015 2016 Versa Note

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TM-28
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
SHIFT FORK AND FORK ROD
1. Mainshaft front bearing
2. Mainshaft 3. 1st main gear
4. 1st inner baulk ring 5. 1st synchronizer cone 6. 1st outer baulk ring
7. 1st-2nd synchronizer hub 8. 1st-2nd coupling sleeve 9. Spring
10. Insert key 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. Snap ring 15. Thrust washer
16. 2nd main gear 17. 3rd main gear 18. 3rd baulk ring
19. 3rd-4th synchronizer hub 20. 3rd-4th coupling sleeve 21. 4th baulk ring
22. 4th main gear 23. Spacer 24. Mainshaft rear bearing
25. 5th main gear
: Apply gear oil.
: Replace the parts as a set.
JPDIC0531GB
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-29
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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FINAL DRIVE
1. Retaining pin 2. 1st-2nd shift fork3. Bushing
4. 1st-2nd fork rod 5. Lock pin 6. 5th-reverse fork rod
7. 5th-reverse shift fork 8. Check ball 9. 3rd-4th shift fork
10. 3rd-4th fork rod 11.Control shaft 12. O-ring
13. Selector 14. Check ball plug 15. Bushing
16. Spring 17. Gear catch
: Apply gear oil.
: Apply Genuine Silicone RTV or equivalent. Refer to GI-22, "
Recommended Chemical Products and Sealants".
: Replace the parts as a set.
AWBIA1480ZZ
Revision: August 2015 2016 Versa Note

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TM-30
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
Disassembly
INFOID:0000000012430965
1. Remove drain plug and gasket from clutch housing using suitable tool, and drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove rear housing and O-ring. CAUTION:
Remove in direction of input shaft ( ) as shown. Rear
housing oil channel is inserte d to input shaft center hole.
4. Move the shifter lever A (1) to the 3rd gear position. NOTE:
• If it is not moved to the 3rd gear position, transaxle case can-
not be removed from clutch housing.
• The 3rd gear position means that shifter lever A is fully rotated
clockwise and it is returned approximately 10 degrees.
1. Differential side bearing outer race 2. Differential side bearing 3. Final drive
: Replace the parts as a set.
JPDIC0481ZZ
SCIA1709J
PCIB1524E
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-31
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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5. Remove 5th-reverse shift fork (1) and 5th-reverse coupling sleeve.
a. Remove retaining pin from 5th-reverse shift fork, using a suit- able tool (A).
b. Press 5th-reverse shift fork, shift to 5th, and then engage it with 3rd gear.
c. Remove bolt (B).
d. Remove nut (C) and lock washer. CAUTION:
• Do not reuse nut.
• Do not use an impact wrench for removal. Gears may bedamaged.
e. Remove 5th-reverse shift fork and 5th-reverse coupling sleeve from 5th-reverse synchronizer hub.
6. Remove 5th-reverse synchronizer hub from input shaft, using a suitable tool.
CAUTION:
Set claw of suitable tool to the wider side of the hub when
setting the suitable tool in 5th-reverse synchronizer hub.
7. Remove synchronizer levers, 5th-reverse baulk ring, 5th input
gear, bushing, and adapter plate from input shaft.
8. Remove 5th main gear from mainshaft, using Tools.
9. Remove position switch from transaxle case.
JPDIC0532ZZ
PCIB1526E
Tool number (A): KV32300QAC ( — ) (B): KV32300QAD ( — )
PCIB1527E
PCIB1627E
Revision: August 2015 2016 Versa Note

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TM-32
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
10. Remove transaxle case bolts ( ).
11. Remove transaxle case from clutch housing.
12. Remove spacer (1) and 4th main gear (2) from mainshaft.
13. Remove 5th-reverse fork rod (1).
a. Pull 5th-reverse fork rod up until it contacts claw ( ) of reverse
gear (2).
b. Press gear portion of reverse gear down, and then remove 5th- reverse fork rod from clutch housing.
14. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2), and input shaft assembly (3).
a. Remove 4th baulk ring, insert keys, and springs from mainshaft.
b. Pull gear of reverse gear (4) up.
c. Pull 1st-2nd fork rod (5) up, and then maintain the neutral posi- tion.
d. Remove 3rd-4th fork rod assembly, 3rd-4th coupling sleeve, and input shaft assembly from clutch housing at the same time.
15. Remove retaining pin from 3rd-4th shift fork, using a pin punch.
16. Remove 3rd-4th shift fork from 3rd-4th shift fork rod.
17. Remove lock pins ( ) from clutch housing.
JPDIC0610ZZ
PCIB1529E
PCIB1530E
PCIB1531E
JPDIC0534ZZ
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-33
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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18. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly (2) from clutch housing at the same time.
19. Remove retaining pin from 1st-2nd shift fork, using suitable tool.
20. Remove 1st-2nd shift fork from 1st-2nd shift fork rod.
21. Remove retaining pin from reverse gear, using suitable tool.
22. Remove reverse gear from clutch housing.
23. Remove final drive (1) from clutch housing.
24. Remove magnet and dowel pins (2) from clutch housing.
25. Remove plug (1) from clutch housing (2). •(C): Plug
• (D): 15 mm (0.59 in)
• (E): 45 mm (1.77 in)
• (F): 95 mm (3.74 in) or more
• (G): 4 mm (0.16 in)
a. Install suitable tool (A) and (B) to the holes of clutch housing as shown.
b. While pressing the suitable tool (A) and (B) in the direction of the arrows shown, remove plug from clutch housing.
PCIB1532E
MCIB0033E
PCIB1533E
AWDIA0946ZZ
Revision: August 2015 2016 Versa Note

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TM-34
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
26. Remove input shaft front bearing from clutch housing, using suit-
able tool.
27. Cut oil channel tube at the base. CAUTION:
Do not reuse oil channel.
NOTE:
Oil channel will be removed with the mainshaft front bearing.
28. Remove mainshaft front bearing and oil channel from clutch housing, using Tool (A).
29. Remove bushings (1) from clutch housing, using suitable tool.
30. Remove differential side oil seals (1) from clutch housing and transaxle case, using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
MCIB0044E
Tool number : KV111011S0 ( — )
PCIB1536E
PCIB1537E
PCIB1534E
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-35
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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31. Remove differential side bearing outer races (1) from clutch housing and transaxle case, using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
32. Pull 2-way connector (1) straight out to remove it from air breather inner tube (2).
33. Remove air breather inner tube from transaxle case.
34. Remove bushings (1) from transaxle case, using suitable tool.
35. Remove retaining pin ( ) from selector, using suitable tool.
36. Remove selector from control shaft.
37. Remove oil gutter from transaxle case.
38. Remove bolt ( ), and then remove bushing, spring, and gear catch from transaxle case.
39. Remove check ball plug from transaxle case.
40. Remove bolts ( ), and then remove control shaft (1) from tran- saxle case.
41. Remove O-ring from control shaft.
JPDIC0484ZZ
PCIB1541E
PCIB1538E
JPDIC0533ZZ
PCIB1540E
Revision: August 2015 2016 Versa Note

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