service NISSAN NOTE 2016 Service Workshop Manual

CHG-2
SERVICE DATA AND SPECIFICATIONS
(SDS) ..................................................................
31
Generator ............................................................. ...31
Revision: August 2015 2016 Versa Note

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PRECAUTIONSCHG-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012431235
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
Precaution for Power Generation Voltage Variable Control SystemINFOID:0000000012431236
CAUTION:
For model with power generation voltage variable control system, the battery current sensor that is
installed to the battery cable at the negative te rminal measures the charging/discharging current of
the battery, and performs various controls. If the electrical component or the ground wire is connected
directly to the battery terminal, the current othe r than that being measured with the battery current
sensor is charging to or discharging from the battery. This cond ition causes the malfunction of the
control, and then the battery discharge may occur. Do not connect the electrical component or the
ground wire directly to the battery terminal.
Revision: August 2015 2016 Versa Note

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CHG-4
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000012431237
The actual shape of the tools may differ from those illustrated here.
Commercial Service ToolINFOID:0000000012431238
Tool number
(TechMate No.)
Tool nameDescription
—
(—) Model GR8-1200 NI
Multitasking battery and electrical di-
agnostic station Tests batteries, starting and charging sys-
tems and charges batteries.
Operating instructions, refer to diagnostic sta-
tion instruction manual.
—
(—) Model EXP-800 NI
Battery and electrical diagnostic ana-
lyzer Tests batteries and charging systems.
Operating instructions, refer to diagnostic an-
alyzer instruction manual.
AWIIA1239ZZ
JSMIA0806ZZ
Tool name
Description
Power tool Loosening nuts, screws and bolts
PIIB1407E
Revision: August 2015 2016 Versa Note

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CHG-14
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow (With EXP-800 NI or GR8-1200 NI)INFOID:0000000012431247
CHARGING SYSTEM DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI
To test the charging system, use the following special service tools:
• EXP-800 NI Battery and electrical diagnostic analyzer
• GR8-1200 NI Multitasking battery and electrical diagnostic station
NOTE:
Refer to the applicable Instruction Manual fo r proper charging system diagnosis procedures.
Revision: August 2015 2016 Versa Note

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CHG
SERVICE DATA AND SPECIFICATIONS (SDS)CHG-31
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
GeneratorINFOID:0000000012431262
* : Always check with the Parts Department for the latest parts information. Model*
A002TJ1791ZX
Manufacturer Mitsubishi
Nominal rating 13.5V - 110A
Ground polarity Negative
Minimum revolution under no-load 1,000 rpm
Hot output current (When 13.5 V is applied) More than 27A/1,300 rpm
More than 95A/2,500 rpm
More than 116A/5,000 rpm
Regulated output voltage 14.1 - 14.7V @20°C (68 °F)
Adjustment range of power generation voltage variable control 11.4 - 15.6V
Revision: August 20152016 Versa Note

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CL-1
TRANSMISSION & DRIVELINE
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CONTENTS
CLUTCH
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
General Precautions .................................................2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tool ........................................... ......3
Commercial Service Tools ........................................3
SYMPTOM DIAGNOSIS ...............................4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
4
NVH Troubleshooting Chart ................................ ......4
PERIODIC MAINTENANCE ..........................5
CLUTCH PEDAL .................................................5
Inspection and Adjustment .................................. ......5
CLUTCH FLUID ...................................................7
Inspection ............................................................ ......7
Draining .....................................................................7
Refilling .....................................................................8
Air Bleeding ...............................................................9
REMOVAL AND INSTALLATION ...............11
CLUTCH PEDAL ................................................11
Exploded View .................................................... ....11
Removal and Installation .........................................11
Inspection and Adjustment .................................. ....12
CLUTCH MASTER CYLINDER ........................13
Exploded View .........................................................13
Removal and Installation .........................................13
Inspection and Adjustment ......................................14
CLUTCH PIPING ...............................................15
Exploded View .........................................................15
Hydraulic Layout ......................................................15
Removal and Installation .........................................15
Inspection and Adjustment ......................................16
UNIT REMOVAL AND INSTALLATION ......17
CSC (CONCENTRIC SLAVE CYLINDER) .......17
Exploded View ..................................................... ....17
Removal and Installation .........................................17
Inspection and Adjustment ......................................18
CLUTCH DISC AND CLUTCH COVER ............19
Exploded View .........................................................19
Removal and Installation .........................................19
Inspection ................................................................20
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
22
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
22
General Specifications ......................................... ....22
Clutch Pedal ............................................................22
Clutch Disc ..............................................................22
Clutch Cover ............................................................22
Revision: August 2015 2016 Versa Note

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CL-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012432210
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
General PrecautionsINFOID:0000000012432211
WARNING:
After cleaning clutch disc, wipe it with a dust collector. Do not use compressed air.
CAUTION:
• Always use recommended clutch fluid. Refer to MA-11, "
Fluids and Lubricants".
• Do not reuse drained clutch fluid.
• Keep painted surface on the body and other parts free of clutch fluid. If fluid spills, wipe up immedi-
ately and wash the affected area with water.
• Do not use mineral oils, such as gasoline or kerosen e. It will ruin the rubber parts of the hydraulic
system.
• Do not reuse CSC (Concentric Slave Cylinder). CS C slides back to the original position every time
when removing transaxle assembly. At this time, dust on the sliding parts may damage the seal of
CSC and may cause clutch fluid leakage. Refer to CL-17, "
Removal and Installation".
• Do not disassemble clutch master cylinder and CSC.
Revision: August 2015 2016 Versa Note

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PREPARATIONCL-3
< PREPARATION >
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000012432212
The actual shape of the tools may di ffer from those illustrated here.
Commercial Service ToolsINFOID:0000000012432213
Tool number
(TechMate No.)
To o l n a m e Description
ST20050240
(—)
Diaphragm adjusting wrench Adjusting unevenness of diaphragm
spring lever
ZZA0508D
To o l n a m e
Description
Clutch aligner Installing clutch disc
Power tool Loosening nuts, screws and bolts
MCIB0404E
PIIB1407E
Revision: August 2015 2016 Versa Note

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CL-22
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationsINFOID:0000000012432236
Unit: mm (in)
Clutch PedalINFOID:0000000012432237
Unit: mm (in)
Clutch DiscINFOID:0000000012432238
Unit: mm (in)
Clutch CoverINFOID:0000000012432239
Unit: mm (in)
Type of clutch controlHydraulic
Clutch disc Facing size (Outer dia. × Inner dia. × Thickness) 200 × 140 × 3.1 (7.87 × 5.51 × 0.122)
Recommended clutch fluid Refer to MA-11, "
Fluids and Lubricants".
Clutch pedal height 158.8 – 168.8 (6.25 – 6.65)
Clutch pedal height at clutch disengagement 73 (2.87) or more
Clutch pedal play
[Looseness at clutch pedal pin] 2 – 8 (0.08 – 0.31)
[0 – 1.3 (0 – 0.051)]
Clearance between clutch pedal and clutch interlock switch
threaded end while clutch pedal is fully depressed 0.2 – 1.96 (0.0079 – 0.0772)
Clearance between clutch pedal and clutch pedal position switch
threaded end while clutch pedal is fully released (if equipped) 0.2 – 1.96 (0.0079 – 0.0772)
Clutch facing runout limit / diameter of the area to be measured
1.0 (0.039) / 190 (7.48) dia.
Maximum allowable spline backlash (at outer edge of disc) 0.8 (0.031)
Clutch facing wear limit (depth to the rivet head) 0.3 (0.012)
Tolerance for diaphragm spring lever unevenness0.7 (0.028) or less
Revision: August 2015 2016 Versa Note

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CCS-2
< PRECAUTION >[ASCD]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012542559
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Revision: August 2015 2016 Versa Note

cardiagn.com