ECU NISSAN PATHFINDER 2004 R50 / 2.G Workshop Manual

Your new NISSAN has been designed to have
minimum maintenance requirements with longer
service intervals to save you both time and
money. However, some day-to-day and regular
maintenance is essential to maintain your
NISSAN’s good mechanical condition, as well
as its emission and engine performance.
It is the owner’s responsibility to make sure that
scheduled maintenance, as well as general
maintenance, is performed.
As the vehicle owner, you are the only one who
can ensure that your vehicle receives the proper
maintenance care. You are a vital link in the
maintenance chain.
Scheduled maintenance:
For your convenience, both required and op-
tional scheduled maintenance items are de-
scribed and listed in your “Service and Mainte-
nance Guide”. You must refer to that guide to
ensure that necessary maintenance is performed
on your NISSAN at regular intervals.
General maintenance:
General maintenance includes those items
which should be checked during normal day-to-
day operation. They are essential for proper
vehicle operation. It is your responsibility to
perform these procedures regularly as pre-
scribed.Performing general maintenance checks require
minimal mechanical skill and only a few general
automotive tools.
These checks or inspections can be done by
yourself, a qualified technician or, if you prefer,
your NISSAN dealer.
Where to go for service:
If maintenance service is required or your vehicle
appears to malfunction, have the systems
checked and tuned by NISSAN dealer.
NISSAN technicians are well-trained specialists
and are kept up to date with the latest service
information through technical bulletins, service
tips, and in-dealership training programs. They
are completely qualified to work on NISSAN
vehiclesbeforethey work on your vehicle,
rather than after they have worked on it.
You can be confident that your NISSAN dealer’s
service department performs the best job to
meet the maintenance requirements of your ve-
hicle — in a reliable and economic way.During the normal day-to-day operation of the
vehicle, general maintenance should be per-
formed regularly as prescribed in this section. If
you detect any unusual sounds, vibrations or
smell, be sure to check for the cause or have
your NISSAN dealer check it promptly. In addi-
tion, you should notify your NISSAN dealer if you
think that repairs are required.
When performing any checks or maintenance
work, closely observe the “Maintenance precau-
tions” later in this section.
EXPLANATION OF GENERAL
MAINTENANCE ITEMSAdditional information on the following
items with “*” is found later in this section.Outside the vehicleThe maintenance items listed here should be
performed from time to time, unless otherwise
specified.
Doors and engine hood:
Check that all doors and the engine hood oper-
ate properly. Also ensure that all latches lock
securely. Lubricate hinges, latches, rollers and
links if necessary. Make sure that the secondary
latch keeps the hood from opening when the
primary latch is released.
MAINTENANCE REQUIREMENTS GENERAL MAINTENANCE8-2
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When driving in areas using road salt or other
corrosive materials, check lubrication frequently.
Lights*:
Clean the headlights on a regular basis. Make
sure that the headlights, stop lights, tail lights,
turn signal lights, and other lights are all operat-
ing properly and installed securely. Also check
headlight aim.
Road wheel nuts (lug nuts)*:
When checking the tires, make sure no wheel
nuts are missing, and check for any loose wheel
nuts. Tighten if necessary.
Tires*:
Check the pressure with a gauge often and
always prior to long distance trips. If necessary,
adjust the pressure in all tires, including the
spare, to the pressure specified. Check carefully
for damage, cuts or excessive wear.
Tire rotation*:
Tires should be rotated every 7,500 miles
(12,000 km). However, the timing for tire rotation
may vary according to your driving habits and
road surface conditions.
Tire, wheel alignment and balance:
If the vehicle should pull to either side while
driving on a straight and level road, or if youdetect uneven or abnormal tire wear, there may
be a need for wheel alignment.
If the steering wheel or seat vibrates at normal
highway speeds, wheel balancing may be
needed.
For additional information regarding tires, refer to
“Important Tire Safety Information” (US) or “Tire
Safety Information” (Canada) in the Warranty
Information booklet.
Windshield:
Clean the windshield on a regular basis. Check
the windshield at least every six months for
cracks or other damage. Have a damaged wind-
shield repaired by a qualified repair facility.
Windshield wiper blades*:
Check for cracks or wear if they do not wipe
properly.
Inside the vehicleThe maintenance items listed here should be
checked on a regular basis, such as when
performing periodic maintenance, cleaning the
vehicle, etc.
Accelerator pedal:
Check the pedal for smooth operation and make
sure the pedal does not catch or require uneven
effort. Keep the floor mats away from the pedal.Automatic transmission P (Park) position
mechanism:
On a fairly steep hill check that your vehicle is
held securely with the selector lever in the P
position without applying any brakes.
Brake pedal and booster*:
Check the pedal for smooth operation and make
sure it has the proper distance under it when
depressed fully. Check the brake booster func-
tion. Be certain to keep floormats away from the
pedal.
Brakes:
Check that the brakes do not pull the vehicle to
one side when applied.
Clutch pedal*:
Make sure the pedal operates smoothly and
check that it has the proper free travel.
Parking brake*:
Check that the lever has the proper travel and
confirm that your vehicle is held securely on a
fairly steep hill with only the parking brake ap-
plied.
Seats:
Check seat position controls such as seat ad-
justers, seatback recliner, etc. to ensure they
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operate smoothly and that all latches lock se-
curely in every position. Check that the head
restraints move up and down smoothly and that
the locks (if so equipped) hold securely in all
latched positions.
Seat belts:
Check that all parts of the seat belt system (e.g.
buckles, anchors, adjusters and retractors) op-
erate properly and smoothly, and are installed
securely. Check the belt webbing for cuts, fray-
ing, wear or damage.
Steering wheel:
Check for changes in the steering conditions,
such as excessive freeplay, hard steering or
strange noises.
Warning lights and chimes:
Make sure that all warning lights and chimes are
operating properly.
Windshield defroster:
Check that the air comes out of the defroster
outlets properly and in sufficient quantity when
operating the heater or air conditioner.
Windshield wiper and washer*:
Check that the wipers and washer operate
properly and that the wipers do not streak.
Under the hood and vehicleThe maintenance items listed here should be
checked periodically e.g. each time you check
the engine oil or refuel.
Automatic transmission fluid level*:
Check the level after putting the selector lever in
P (Park) with the engine idling.
Battery*:
Check the fluid level in each cell. It should be
between the MAX and MIN lines.
Vehicles operated in high temperatures or under
severe conditions require frequent checks of the
battery fluid level.
Brake and clutch fluid levels*:
Make sure that the brake and clutch fluid level is
between the MAX and MIN lines on the reservoir.
Engine coolant level*:
Check the coolant level when the engine is cold.
Engine drive belts*:
Make sure that no belt is frayed, worn, cracked
or oily.
Engine oil level*:
Check the level after parking the vehicle on alevel spot and turning off the engine. (Be sure to
wait a few minutes to allow the oil to drain back
into the sump.)
Exhaust system:
Make sure there are no loose supports, cracks or
holes. If the sound of the exhaust seems unusual
or there is a smell of exhaust fumes, immediately
locate the trouble and correct it. See “Precau-
tions when starting and driving” in the “5. Start-
ing and driving” section for exhaust gas (carbon
monoxide).
Fluid leaks:
Check under the vehicle for fuel, oil, water or
other fluid leaks after the vehicle has been
parked for a while. Water dripping from the air
conditioner after use is normal. If you should
notice any leaks or if gasoline fumes are evident,
check for the cause and have it corrected imme-
diately.
Power steering fluid level* and lines:
Check the level when the fluid is cold and the
engine is turned off. Check the lines for proper
attachment, leaks, cracks, etc.
Radiator and hoses:
Check the front of the radiator and clean off any
dirt, insects, leaves, etc., that may have accumu-
lated. Make sure the hoses have no cracks,
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deformation, rot or loose connections.
Underbody:
The underbody is frequently exposed to corro-
sive substances such as those used on icy roads
or to control dust. It is very important to remove
these substances, otherwise rust will form on the
floor pan, frame, fuel lines and around the ex-
haust system. At the end of winter, the under-
body should be thoroughly flushed with plain
water, being careful to clean those areas where
mud and dirt may accumulate. For additional
information, see “Cleaning exterior” in the “7.
Appearance and care” section.
Windshield washer fluid*:
Check that there is adequate fluid in the tank.When performing any inspection or maintenance
work on your vehicle, always take care to prevent
serious accidental injury to yourself or damage to
the vehicle. The following are general precau-
tions which should be closely observed.
WARNING

Park the vehicle on a level surface,
apply the parking brake securely and
block the wheels to prevent the ve-
hicle from moving. For a manual
transmission, move the shift lever to
Neutral. For an automatic transmis-
sion, move the selector lever to the P
(Park) position.

Be sure the ignition key is in the OFF
or LOCK position when performing
any replacement or repair.

If you must work with the engine
running, keep your hands, clothing,
hair and tools away from moving fans
belts and any other moving parts.

It is advisable to secure or remove
any loose clothing and any jewelry,such as rings, watches, etc. before
working on your vehicle.

Always wear eye protection when-
ever you work on your vehicle.

If you must run the engine in an
enclosed space such as a garage, be
sure there is proper ventilation for
exhaust gases to escape.

Never get under the vehicle while it is
supported only by a jack. If it is nec-
essary to work under the vehicle,
support it with safety stands.

Keep smoking materials, flame and
sparks away from fuel and battery.

Your vehicle is equipped with an au-
tomatic engine cooling fan. It may
come on at any time without warning,
even if the ignition key is in the OFF
position and the engine is not run-
ning. To avoid injury, always discon-
nect the negative battery cable be-
fore working near the fan.

On gasoline engine models with theMAINTENANCE PRECAUTIONS
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3. Open the air release plug(s) to drain the
coolant.
4. Flush the cooling system by running fresh
water through the radiator.

Waste coolant must be disposed of
properly.

Check your local regulations.
5. Close the radiator drain plugs and engine
block drain plugs securely.
6. See the “9. Technical and consumer informa-
tion” section for cooling system capacity.
Fill the radiator slowly with the proper mixture
of coolant and water. Fill the reservoir tank
slowly up to the MAX level. Then install the
radiator cap and close the air release plug(s).
7. Start the engine and warm it up until it
reaches normal operating temperature. Then
race the engine 2 or 3 times under no load.
Watch the coolant temperature gauge for
signs of overheating.
8. Stop the engine. After it completely cools
down, refill the radiator up to the filler open-
ing. Fill the reservoir tank up the MAX level.
9. Check the radiator drain plug and engine
block drain plugs for any sign of leakage.
CHECKING ENGINE OIL LEVEL1. Park the vehicle on a level surface and apply
the parking brake.
2. Run the engine until it reaches operating
temperature.
3. Turn off the engine.Wait more than 10
minutes for the oil to drain back into the
oil pan.
4. Remove the dipstick and wipe it clean. Rein-
sert it all the way.
5. Remove the dipstick again and check the oil
level. It should be between the H and L
marks. If the oil level is below the L mark,remove the oil filler cap and pour recom-
mended oil through the opening. Do not
overfill.
6. Recheck oil level with dipstick.
It is normal to add some oil between oil
changes or during the break-in period, de-
pending on the severity of operating con-
ditions.
CAUTION
Oil level should be checked regularly.
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ENGINE OIL
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Operating with insufficient amount of
oil can damage the engine, and such
damage is not covered by warranty.
CHANGING ENGINE OIL1. Park the vehicle on a level surface and apply
the parking brake.
2. Warm up the engine until it reaches operat-
ing temperature, and then turn it off and wait
more than 10 minutes.
3. Place a large drain pan under the drain plug.
4. Remove the oil filler cap.
5. Remove the drain plug with a wrench and
completely drain the oil.
If the oil filter is to be changed, remove and
replace it at this time. See later in this sectionfor changing engine oil filter.
CAUTION
Be careful not to burn yourself, as the
engine oil is hot.

Waste oil must be disposed of prop-
erly.

Check your local regulations.
6. Clean and re-install the drain plug and new
washer. Securely tighten the drain plug with a
wrench. Do not use excessive force.
Drain plug tightening torque:
22 to 29 ft-lb (29 to 39 N⋅m)
7. Refill engine with recommended oil through
the oil filler opening, then install the oil filler
cap securely.
See “Capacities and recommended
fuel/lubricants” in the “9. Technical and con-
sumer information” section for drain and refill
capacity.
The drain and refill capacity depends on the
oil temperature and drain time. Use these
specifications for reference only. Always use
the dipstick to determine when the proper
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Keep the battery surface clean and dry. Any
corrosion should be washed off with a solu-
tion of baking soda and water.

Make certain the terminal connections are
clean and securely tightened.

If the vehicle is not to be used for 30 days or
longer, disconnect the (—) negative battery
terminal cable to prevent discharge.
WARNING

Do not expose the battery to flames
or electrical sparks. Hydrogen gas
generated by battery action is explo-
sive. Do not allow battery fluid to
contact your skin, eyes, fabrics, or
painted surfaces. After touching a
battery or battery cap, do not touch
or rub your eyes. Thoroughly wash
your hands. If the acid contacts your
eyes, skin or clothing, immediately
flush with water for at least 15 min-
utes and seek medical attention.

When working on or near a battery,
always wear suitable eye protection
and remove all jewelry.
Battery posts, terminals and related
accessories contain lead and lead
compounds. Wash hands after han-
dling.

Keep the battery out of the reach of
children.

Do not operate the vehicle if the fluid
in the battery is low. Low battery fluid
can cause a higher load on the bat-
tery which can generate heat, reduce
battery life, and in some cases lead
to an explosion.
JUMP STARTINGIf jump starting is necessary, see “Jump starting”
in the “6. In case of emergency” section. If the
engine does not start by jump starting, the
battery may have to be replaced. Contact your
NISSAN dealer.Check the fluid level in each cell. It should be
between the MAX. and MIN. lines.
If it is necessary to add fluid, add only distilled
water to bring the level to the indicator in each
filler opening.Do not overfill.
1. Remove the cell plugs using a suitable tool.
2. Add distilled water up to the MAX. level.
If the side of the battery is not visible, the
electrolyte level can be checked through
each filler opening as illustrated.
3. Tighten cell plugs.
Vehicles operated in high temperatures or
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REPLACING SPARK PLUGS
WARNING
Be sure the engine and ignition switch
are off and that the parking brake is
engaged securely.
CAUTION
Be sure to use the correct socket toremove the spark plugs. An incorrect
socket can cause damage the spark
plugs.
Platinum-tipped spark plugsIt is not necessary to replace the platinum-
tipped spark plugs as frequently as the conven-
tional type spark plugs since they will last much
longer. Follow the maintenance schedule, but do
not reuse them by cleaning or regapping.
If replacement is required, see your NISSAN
dealer for servicing.
Always replace with recommended
platinum-tipped spark plugs.
The filter element should not be cleaned and
reused as it is given a special treatment. We
recommended it be replaced according to the
maintenance log shown in a separate “Service
and Maintenance Guide”. When replacing the
filter, wipe the inside of the air cleaner housing
and the cover with a damp cloth.
WARNING

Operating the engine with the air
cleaner removed can cause you or
others to be burned. The air cleaner
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Recommended battery: Sanyo CR2025 or
equivalent
Make sure that the⊕side faces the
bottom case.
3. Close the lid securely.
4. Push the keyfobbutton two or three times to
check its operation.
See your NISSAN dealer if you need any assis-
tance for replacement.
If the battery is removed for any reason
other than replacement, perform step 4
above.

Be careful not to touch a circuit board
and a battery terminal.

An improperly disposed battery can
harm the environment. Always confirm
local regulations for battery disposal.

The keyfob is water-resistant; however,
if it does get wet, immediately wipe
completely dry.

When changing batteries, do not let
dust or oil get on the controller.
FCC Notice:
Changes or modifications not expressly
approved by the manufacturer compliancecould void the user’s authority to operate
the equipment.
This device complies with Part 15 of the
FCC Rules and RSS-210 of Industry
Canada.
Operation is subject to the following two
conditions: (1) This device may not cause
harmful interference, and (2) this device
must accept any interference received, in-
cluding interference that may cause undes-
ired operation of the device.
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equipped tire size. Other types may damage
your vehicle. Use chain tensioners when recom-
mended by the tire chain manufacturer to ensure
a tight fit. Loose end links of the tire chain must
be secured or removed to prevent the possibility
of whipping action damage to the fenders or
underbody. If possible, avoid fully loading your
vehicle when using tire chains. In addition, drive
at a reduced speed. Otherwise, your vehicle may
be damaged and/or vehicle handling and perfor-
mance may be adversely affected.
Never install tire chains on TEMPORARY USE
ONLY spare tires.
Do not use tire chains on dry roads.
Tire chains must be installed only on the
rear wheels and not on the front wheels.
Do not drive with tire chains on paved roads
which are clear of snow. Driving with chains in
such conditions can cause damage to the vari-
ous mechanisms of the vehicle due to some
overstress. When driving on clear paved roads,
be sure to change to 2WD.
CHANGING WHEELS AND TIRES
Tire rotationNISSAN recommends that tires be rotated every
7,500 miles (12,000 km). However, the timing
for tire rotation may vary according to your
driving habits and road surface conditions.
See “Flat tire” in the “6. In case of emergency”
section for tire replacing procedures.
Wheel nut tightening torque:
98 ft-lb (133 N⋅m)The wheel nuts must be kept tightened to speci-
fication at all times. It is recommended that
wheel nuts be tightened to specification at each
tire rotation interval.
WARNING

After rotating the tires, adjust the tire
pressure.

Retighten the wheel nuts after the
vehicle has been driven for 600 miles
(1,000 km) (also in cases of a flat tire,
etc.).

Do not include small size spare tire in
the tire rotation.

For additional information regarding
tires, refer to “Important Tire Safety
Information” (US) or “Tire Safety In-
formation” (Canada) in the Warranty
Information booklet.
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