heater NISSAN PATROL 2000 Electronic Repair Manual

Edition: February 2000
Release: February 2000 (01)
Publication No.: SM0E-Y61AE0E
Reference No.: 7711346024GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL,
FUEL & EXHAUST SYSTEMFE
CLUTCHCL
MANUAL TRANSMISSIONMT
AUTOMATIC TRANSMISSIONAT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PATROL GR
MODEL Y61 SERIES
NISSAN EUROPE S.A.S.
2000 NISSAN EUROPE S.A.S.
Produced in The Netherlands
Not to be reproduced in whole or in part
without the prior written permission of
Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

Component Description
The heat up switch is located on the lower side of the instrument
panel. This switch is used to speed up the heater's operation
when the engine is cold.
When the ECM received the heat up switch ªONº signal, the
ECM increases the engine idle speed to 1,100 to 1,200 rpm to
warm up engine quickly.
This system works when all conditions listed below are met.
Heat up switch ON
Engine coolant temperature Below 105ÉC (221ÉF)
Shift lever ªPº or ªNº
Accelerator pedal Fully released
CONSULT-II Reference Value in Data Monitor
Mode
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
WARM UP SW+Ignition switch: ONHeat up switch: ON ON
Heat up switch: OFF OFF
ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse
Signal)
59 BR/W Heat up switchIgnition switch ªONº
Heat up switch is ªOFFº.0V
Ignition switch ªONº
Heat up switch is ªONº.BATTERY VOLTAGE
(11 - 14V)
SEF803V
HEAT UP SWITCHZD30DDTi
EC-1241

Wiring Diagram Codes (Cell Codes)
Use the chart below to find out what each wiring diagram code
stands for.
Refer to the wiring diagram code in the alphabetical index to find
the location (Page number) of each wiring diagram.
Code Section Wiring Diagram Name
A/C,A HA Auto Air Conditioner
A/C,M HA Manual Air Conditioner
A/CCUT EC Air Conditioner Control
A/T AT A/T
ABS BR Anti-lock Brake System
ACC/SW EC Accelerator Switch (FC)
ACL/SW EC Accelerator Position Switch
APS EC Accelerator Position Sensor
ASCD EL Automatic Speed Control Device
AT/C EC A/T Control
BACK/L EL Back-up Lamp
BCDD EC BCDD System
BOOST EC Turbo Charger Boost Sensor
BRK/SW EC Brake Switch Signal
CHARGE EL Charging System
CHIME EL Warning Chime
CHOKE EC Automatic Choke
CKPS EC Crankshaft Position Sensor (OBD)
COOL/B HA Cool Box
COOL/F EC Cooling Fan Control
CORNER EL Cornering Lamp
DEF EL Rear Window Defogger
DIFF/L PD Differential Lock Control System
DTRL ELHeadlamp Ð With Daytime Light
System
ECMRLY EC ECM Relay
ECTS EC Engine Coolant Temperature Sensor
EGVC/V EC EGR Volume Control Valve
EXH ECExhaust Gas Control Valve Control
Solenoid Valve
F/FOG EL Front Fog Lamp
F/PUMP EC Fuel Pump
FCUT EC Fuel Cut System
FICD EC IACV-FICD Solenoid Valve
FIPOT EC ISC-FI POT
FPCM EC Fuel Pump Control Module
GLOW EC Quick Glow System
HEATER HA Heater System
HEATUP EC Heat up SwitchCode Section Wiring Diagram Name
HLC EL Headlamp Wiper and Washer
HORN EL Horn
IGN EC Ignition Control System
ILL EL Illumination
INJPMP ECElectronic Control Fuel Injection
Pump
INT/V ECIntake Air Control Valve Control
Solenoid Valve
MAFS EC Mass Air Flow Sensor
MAIN ECMain Power Supply and Ground Cir-
cuit
METER ELSpeedometer, Tachometer, Temp.,
Oil and Fuel Gauges
MIL/DL EC Mil and Data Link Connectors
MULTI EL Multi-remote Control System
NATS EL Nissan Anti-Theft System
P/ANT EL Power Antenna
PNP/SW EC Park/Neutral Position Switch
POWER EL Power Supply Routing
R/COOL HA Rear Cooler System
R/FOG EL Rear Fog Lamp
R/HEAT HA Rear Heater System
REMOTE EL Audio (Remote Control Switch)
ROOM/L EL Interior Room Lamp
S/LOCK EL Power Door Lock Ð Super Lock
S/SIG EC Start Signal
S/TANK FE Sub Fuel Tank Control System
SHIFT AT A/T Shift Lock System
SRS RS Supplemental Restraint System
STAB RA Stabilizer Release Device
START EL Starting System
STOP/L EL Stop Lamp
SWL/V ECSwirl Control Valve Control Solenoid
Valve
TAIL/L EL Parking, License and Tail Lamps
TURN ELTurn Signal and Hazard Warning
Lamps
VSS EC Vehicle Speed Sensor
WARN EL Warning Lamps
WIRING DIAGRAM CODES (CELL CODES)
EL-1227

HEATER &
AIR CONDITIONER
SECTION
HA
MODIFICATION NOTICE:
+Wiring diagrams have been changed.
+Cooler cycle for ZD30DDTi engine has been added.
CONTENTS
PRECAUTIONS AND PREPARATION............... 1002
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº ... 1002
Precautions for Refrigerant Connection .......... 1002
MANUAL
TROUBLE DIAGNOSES..................................... 1005
Wiring Diagram Ð HEATER Ð ....................... 1005
Wiring Diagram Ð R/HEAT Ð/LHD Models ... 1006
Wiring Diagram Ð A/C, M Ð/ZD Engine ........ 1007
AUTO
TROUBLE DIAGNOSES..................................... 1009
Circuit Diagram ................................................ 1009
Wiring Diagram Ð A/C, A Ð/ZD Engine......... 1010REAR COOLER
TROUBLE DIAGNOSES..................................... 1013
Wiring Diagram Ð R/COOL Ð/LHD Models
with Front Auto A/C ......................................... 1013
Wiring Diagram Ð R/COOL Ð/LHD Models
with Front Manual A/C ..................................... 1015
Wiring Diagram Ð R/COOL Ð/RHD Models
with Front Auto A/C ......................................... 1017
Wiring Diagram Ð R/COOL Ð/RHD Models
with Front Manual A/C ..................................... 1019
MANUAL AND AUTO
SERVICE PROCEDURES................................... 1021
Refrigerant Lines.............................................. 1021
Compressor Mounting...................................... 1023

HA

Wiring Diagram Ð HEATER Ð
THA021M
TROUBLE DIAGNOSESMANUAL
HA-1005

Engine coolant temperature sensor
(ECTS) .............................................. EC-1092
Engine oil filter replacement ................. MA-1013
Engine oil replacement ......................... MA-1012
Engine removal ..................................... EM-1064
Engine serial number ............................. GI-1008
F
F/FOG - Wiring diagram ........................ EL-1052
Final drive disassembly .............. PD-1004, 1005
Fluid temperature sensor (A/T) ............. AT-1081
Fluids .................................................... MA-1008
Flywheel runout .................................... EM-1095
Fog lamp, front ...................................... EL-1052
Fog lamp, rear ....................................... EL-1053
Forward clutch ....................................... AT-1167
Front axle .............................................. FA-1002
Front final drive disassembly (4WD) .... PD-1004
Front fog lamp ....................................... EL-1052
Front passenger air bag ....................... RS-1003
Front seat .............................................. BT-1006
Front washer .......................................... EL-1098
Front wiper ............................................. EL-1098
Fuel cut control (at no load & high
engine speed) ................................... EC-1021
Fuel filter replacement .......................... MA-1017
Fuel gauge ............................................. EL-1073
Fuel injection system ............................ EC-1019
Fuel line inspection ............................... MA-1018
Fuel precautions ..................................... GI-1002
Fuse block ............................................. EL-1229
Fuse ....................................................... EL-1230
Fusible link ............................................. EL-1230
G
GLOW - Wiring diagram ....................... EC-1221
Gauges .................................................. EL-1073
Glow plug .............................................. EC-1221
Glow relay ............................................. EC-1221
Grease ........................................ MA-1008, 1016
Ground distribution ................................ EL-1013
H
HEAT UP - Wiring diagram .................. EC-1242
HEATER - Wiring diagram .................... HA-1005
HLC - Wiring diagram ............................ EL-1099
HORN - Wiring diagram ........................ EL-1100
Harness layout ....................................... EL-1191
Hazard warning lamp ............................ EL-1058
Headlamp washer .................................. EL-1099
Headlamp wiper ..................................... EL-1099
Headlamp .............................................. EL-1044
Heat up switch ...................................... EC-1241
High clutch ............................................. AT-1165Horn ....................................................... EL-1100
How to erase DTC for OBD system ..... EC-1032
I
ILL - Wiring diagram .............................. EL-1061
Identification plate .................................. GI-1008
Idle speed ............................................. EC-1049
Illumination ............................................. EL-1060
Injection nozzle ..................................... EC-1023
Intake manifold ..................................... EM-1012
Interior lamp ........................................... EL-1067
Interior ................................................... BT-1004
J
Junction box (J/B) .................................. EL-1229
L
License lamp ......................................... EL-1046
Lifting points ........................................... GI-1009
Line pressure solenoid valve ................ AT-1086
Line pressure test (A/T) ........................ AT-1044
Liquid gasket application ...................... EM-1003
Location of electrical units ..................... EL-1185
Low and reverse brake ......................... AT-1171
Lubricants ............................................. MA-1008
Luggage room lamp .............................. EL-1067
M
MAFS - Wiring diagram ........................ EC-1086
MAIN - Wiring diagram ......................... EC-1077
MAJOR OVERHALL .............................. AT-1129
METER - Wiring diagram ...................... EL-1073
Maintenance (engine) ........................... MA-1011
Malfunction indicator lamp (MIL) .......... EC-1033
Manifold tightening torque (intake &
exhaust) ............................................ MA-1011
Mass air flow sensor (MAFS) ............... EC-1086
Meter ...................................................... EL-1073
Mirror, door ............................................ BT-1007
Mirror, outside ....................................... BT-1007
Model variation ....................................... GI-1005
N
NATS (Nissan Anti-theft System) .......... EL-1163
NATS - Wiring diagram ......................... EL-1166
NVH troubleshooting (EM) ................... EM-1008
ALPHABETICAL INDEX
IDX-1003

O
Oil change (capacity) ............................ MA-1008
Oil pan (engine) .................................... EM-1022
Oil pump (A/T) ....................................... AT-1144
Oil seal replacement (engine) .............. EM-1051
On board diagnostic system ................. EC-1032
Operating cylinder (clutch) .................... CL-1003
Outside mirror ........................................ BT-1007
Overdrive control switch ........................ AT-1095
Overrun clutch solenoid valve ............... AT-1075
Overrun clutch ....................................... AT-1167
Oversize piston ..................................... EM-1075
P
P/ANT - Wiring diagram ........................ EL-1109
PCV (positive crankcase ventilation) .... EC-1022
PNP/SW - Wiring diagram .................... EC-1233
POWER - Wiring diagram ..................... EL-1005
Park/Neutral position switch ................. EC-1233
Park/neutral position switch (A/T) ......... AT-1095
Parking lamp .......................................... EL-1046
Pilot bushing replacement - See Pilot
converter ........................................... EM-1083
Piston pin inspection ............................ EM-1072
Piston ring inspection ........................... EM-1073
Piston to bore clearance ...................... EM-1076
Power antenna ...................................... EL-1109
Power supply routing ............................. EL-1004
Power window ....................................... EL-1115
Pressure test (A/T) ................................ AT-1044
Priming pump ........................................ EC-1049
Propeller shaft on vehicle service ......... PD-1003
Propeller shaft vibration ........................ PD-1003
Propeller shaft ....................................... PD-1002
Q
Quick-glow system ................................ EC-1221
R
R/COOL - Wiring diagram
(front auto A/C) ....................... HA-1013, 1017
R/COOL - Wiring diagram (front
manual A/C) ...................................... HA-1019
R/HEAT - Wiring diagram ..................... HA-1006
ROOM/L - Wiring diagram ..................... EL-1068
Radio - See Audio ................................. EL-1108
Rear cooler - Wiring diagram (front
auto A/C) ................................. HA-1013, 1017
Rear cooler - Wiring diagram (front
manual A/C) ...................................... HA-1019
Rear fog lamp ........................................ EL-1053
Rear heater - Wiring diagram ............... HA-1006Rear window defogger .......................... EL-1101
Refrigerant lines .................................... HA-1021
Removal and installation (A/T) .............. AT-1127
Reverse clutch ....................................... AT-1161
Revolution sensor (A/T) ........................ AT-1065
Room lamp - See Interior lamp ............. EL-1067
S
S/LOCK - Wiring diagram ...................... EL-1128
S/TANK - Wiring diagram ...................... FE-1003
SHIFT - Wiring diagram ........................ AT-1117
SRS - See Supplemental Restraint
System .............................................. RS-1003
STAB - Wiring diagram ......................... RA-1002
START - Wiring diagram ....................... EL-1036
SWL/V - Wiring diagram ....................... EC-1248
Screw jack .............................................. GI-1009
Seat belt pre-tensioner disposal ........... RS-1015
Seat belt pre-tensioner ......................... RS-1003
Seat, front .............................................. BT-1006
Self-diagnostic results ........................... EC-1034
Shift lock system ................................... AT-1116
Shift schedule ........................................ AT-1206
Shift solenoid valve A (A/T) .................. AT-1071
Shift solenoid valve B (A/T) .................. AT-1073
Side air bag ........................................... RS-1003
Speedometer ......................................... EL-1073
Spiral cable ........................................... RS-1009
Stabilizer release device - Wiring
diagram ............................................. RA-1002
Stabilizer release device ....................... RA-1002
Stall test (A/T) ....................................... AT-1041
Start signal ............................................ EC-1230
Starter .................................................... EL-1039
Starting system ...................................... EL-1036
Steering switch ...................................... EL-1043
Stop lamp .............................................. EL-1050
Super lock ................................... EL-1124, 1159
Supplemental Restraint System ........... RS-1003
Supplemental restraint system - Wiring
diagram ................................... RS-1024, 1028
Swirl control valve control solenoid
valve .................................................. EC-1246
Symptom matrix chart ........................... EC-1055
T
TCM circuit diagram .............................. AT-1008
TCM inspection table ............................ AT-1060
Tachometer ............................................ EL-1073
Tail lamp ................................................ EL-1046
Throttle position switch .......................... AT-1096
Timing chain ......................................... EM-1027
Timing gear ........................................... EM-1039
Torque converter clutch solenoid
valve .................................................. AT-1078
Torque converter installation ................. AT-1128
ALPHABETICAL INDEX
IDX-1004

Fluids and Lubricants
Capacity (Approximate)
Recommended Fluids/Lubricants
Liter Imp measure
Engine oil (Refill)
With oil filter
ZD30DDTi 5.7 5 qtDiesel engine: API CF4 or ACEA
B3-96.98 or ACEA B3/E3-
96.98*3 for ZD30DDTi Without oil filter
ZD30DDTi 5.2 4-5/8 qt
Cooling system (with reservoir tank)
With front heater
ZD30DDTi M/T, A/TRHD 12.7 11-1/8 qt
Genuine Nissan Anti-freeze Coolant
(L2N) or equivalent*4 LHD 12.9 11-3/8 qt
Without front
heaterZD30DDTi M/T, A/TRHD 12.0 10-5/8 qt
LHD 12.2 10-3/4 qt
With rear heater
ZD30DDTi M/T, A/TRHD 13.8 12-1/8 qt
LHD 14.0 12-3/8 qt
Manual transmission Ð Ð API GL-4, Viscosity SAE 75W-90 only
Differential carrier gear oil (without limited slip differential) Ð Ð API GL-5*1
Transfer fluid
ÐÐGenuine Nissan ATF or equivalent*2 or
API GL-4*1
Automatic transmission fluid 11.8 10-3/8 qt Genuine Nissan ATF or equivalent*2
Power steering fluid Refill to the proper oil level
according to the instructions in
ªDo-it-yourself operationsº sec-
tion of the owner's manual.Type DEXRON
TMIII or equivalent
Brake and clutch fluid
DOT 3 or DOT 4 (U.S. FMVSS No.
116)*5
Multi-purpose grease Ð Ð NLGI No. 2 (Lithium soap base)
Propeller shaft greaseNLGI No. 2 (Molybdenum disulphide
lithium soap base)
Air conditioning system refrigerant Ð Ð HFC-134a (R-134a)
Air conditioning system lubricants
ÐÐNissan A/C System Oil Type S or
exact equivalent
*1: For further details, see ªSAE viscosity numberº.
*2: For more information regarding suitable fluids, contact a Nissan dealer for correct brands of DEXRON
TMIII/MERCONTMAutomatic Transmission Fluid.
*3: Never use API CG-4.
*4: Use Genuine Nissan Anti-freeze Coolant (L2N) or equivalent in its quality, in order to avoid possible aluminum corrosion within the engine cooling
system caused by the use of non-genuine engine coolant.
Note that any repairs for the incidents within the engine cooling system while using non-genuine engine coolant may not be covered by
the warranty even if such incidents occurred during the warranty period.
*5: Never mix DOT 3 & DOT 4.
RECOMMENDED FLUIDS AND LUBRICANTS
MA-1008

2. Set themmark of the filter body to the top position and dis-
charge the oil.
+Receive the oil discharged from the drain hose in a tray.
+About 500 cc (17.6 Imp fl oz) of oil will be discharged in about
3 minutes.
+The oil is discharged from the oil catcher to under the vehicle
through the drain hose.
3. Remove the filter body, and then remove the oil filter ele-
ment.
CAUTION:
+If the engine oil gets on the engine or vehicle, thoroughly
wipe it off.
+Thoroughly wipe off the oil remaining in the oil catcher.
(This is to prevent misidentifying oil leaking from the oil
catcher as oil leaking from the engine.)
4. Remove the O-ring from the filter body.
+Press the O-ring in any direction with your finger, and pull on
the portion of the O-ring separated from the filter body to
remove it.
CAUTION:
Because wire and screwdrivers may cause damage to the
filter body, do not use such tools.
INSTALLATION
1. Thoroughly remove foreign matter adhering to the inside of
filter body and O-ring mounting areas (of the body and oil
cooler).
2. Install the oil filter element and O-ring to the filter body.
+Securely press the oil filter element into the filter body.
3. Install the filter body.
:20-24Nzm (2.0 - 2.5 kg-m, 15 - 18 ft-lb)
4. After warming up the engine, check that no engine oil leaks.
Changing Engine Coolant
WARNING:
To avoid the danger of being scalded, never change the
coolant when the engine is hot.
ÐDRAINING ENGINE COOLANTÐ
1. Move heater TEMP control knob all the way to HOT.
2. Remove undercover and open radiator drain plug at the bot-
tom of radiator.
3. Remove radiator filler cap (side with pressure valve).
JMA105D
JMA106D
SMA972C
SMA117D
ENGINE MAINTENANCEZD
Changing Engine Oil Filter (Cont'd)
MA-1014

4. Remove water inlet and cylinder block drain plug located at
left center of cylinder block.
5. Remove reservoir tank (sides with pressure valve and with-
out pressure valve) and drain coolant.
ÐREFILLING ENGINE COOLANTÐ
6. Install reservoir tank, radiator drain plug, and cylinder block
drain plugs.
+Apply sealant to the thread of cylinder block drain plug.
Cylinder block drain plug:
:24-26Nzm (2.4 - 2.7 kg-m, 18 - 19 ft-lb)
Water inlet drain plug:
Height (H) mm (in): 5.0 - 7.8 (0.197 - 0.307)
7. Move heater TEMP control knob all the way to HOT.
8. Fill radiator with coolant up to the filler neck and install radia-
tor cap.
For coolant mixture ratio, refer to MA-1010.
9. Fill reservoir tank (with pressure valve) with coolant up to the
filler neck.
10. Fill reservoir tank with coolant up to the MAX level.
JMA107D
SMA108D
SMA182B
ENGINE MAINTENANCEZD
Changing Engine Coolant (Cont'd)
MA-1015