NISSAN PATROL 2001 Electronic Repair Manual

STABILIZER RELEASE DEVICE
RA-2004

RESTRAINT SYSTEM
SECTION
RS
MODIFICATION NOTICE:
+Diagnosis sensor unit has been changed.
+Deployment procedure of seat belt pre-tensioner has been changed.
CONTENTS
PRECAUTION...................................................... 2002
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº ... 2002
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)2003
Precautions for SRS ªAIR BAGº and ªSEAT
BELT PRE-TENSIONERº Service ................... 2003
Special Service Tools ...................................... 2003
Commercial Service Tool................................. 2004
SRS Component Parts Location...................... 2004
Removal and Installation Ð Diagnosis Sensor
Unit, Seat Belt Pre-tensioner with Load Limiter2005
Removal Ð Driver Air Bag Module and Spiral
Cable ................................................................ 2006Installation Ð Driver Air Bag Module and
Spiral Cable ..................................................... 2007
Disposal of Air Bag Module and Seat Belt Pre-
tensioner .......................................................... 2009
TROUBLE DIAGNOSES Ð Supplemental
Restraint System (SRS)..................................... 2014
Trouble Diagnoses Introduction ....................... 2014
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ........................................ 2017
Schematic ........................................................ 2019
Wiring Diagram Ð SRS Ð/LHD Models ......... 2020
Wiring Diagram Ð SRS Ð/RHD Models ........ 2021

RS

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along
with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. The SRS composition which is available to NISSAN MODEL Y61 is as follows (The com-
position varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the
steering wheel), front passenger air bag module (located on the instrument panel on passenger side),
seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of
front seat), satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision),
wiring harness, warning lamp (one of components of air bags for a frontal collision).
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
PRECAUTION
RS-2002

Precautions for SRS ªAIR BAGº and ªSEAT
BELT PRE-TENSIONERº Service
+Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
+Before servicing the SRS, turn ignition switch ªOFFº, disconnect both battery cables and wait at least 3
minutes.
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.
+Diagnosis sensor unit must always be installed with their arrow marks ª
Sº pointing towards the front of
the vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before
installation and replace as required.
+The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt
to turn steering wheel or column after removal of steering gear.
+Handle air bag module carefully. Always place driver and passenger air bag modules with the pad side
facing upward and front side air bag modules (built-in type) with the stud bolt side facing down.
+Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
+After air bag inflates, the front instrument panel assembly should be replaced if damaged.
Special Service Tools
Tool number
Tool nameDescription
KV99106400
Deployment tool
NT357
Disposing of air bag module
KV99105300
Air bag module bracket
NT354
Anchoring air bag module
HT61961000 and
HT62152000 combined
*Special torx bit
NT361
Use for special bolts
[TAMPER RESISTANT TORX (Size T50)]
a: 3.5 (0.138) dia.
b: 8.5 - 8.6 (0.335 - 0.339) dia.
c: approx. 10 (0.39) sq.
Unit: mm (in)
KV99108300
Deployment tool adapters for
built-in type side air bag and
passenger air bag modules
NT780
KV99109800
Deployment tool adapters for
seat belt pre-tensioner
NT846
*: Special tool or commercial equivalent
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-2003

Commercial Service Tool
Tool name Description
Tamper resistant torx socket
NT757
Size: T30
SRS Component Parts Location
SRS972
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-2004

Removal and Installation Ð Diagnosis
Sensor Unit, Seat Belt Pre-tensioner with
Load Limiter
CAUTION:
+Before servicing SRS, turn the ignition switch off, disconnect both battery cables and wait at least
3 minutes.
+Do not use old bolts and nuts coated with bonding agent after removal; replace with new ones.
+Check diagnosis sensor unit, seat belt pre-tensioner with load limiter and satellite sensor for
proper installation.
+Check diagnosis sensor unit and satellite sensor to ensure they are free of deformities, dents,
cracks or rust. If they show any visible signs of damage, replace them with new ones.
+Check diagnosis sensor unit brackets to ensure they are free of deformities and rust.
+After replacement of diagnosis sensor unit, seat belt pre-tensioner and satellite sensor, check
SRS function and perform self-diagnosis for SRS. Refer to ªSelf-diagnosisº for details.
+Do not attempt to disassemble diagnosis sensor unit, seat belt pre-tensioner with load limiter and
satellite sensor.
+Replace diagnosis sensor unit, seat belt pre-tensioner and satellite sensor if it has been dropped
or sustained an impact.
+Do not expose seat belt pre-tensioner to temperatures exceeding 80ÉC (176ÉF).
REMOVAL OF DIAGNOSIS SENSOR UNIT
1. Disconnect driver, passenger and side air bag module con-
nectors. Also, disconnect seat belt pre-tensioner connector.
2. Remove console finisher, console box assembly and instru-
ment panel stay cover. Refer to ªINSTRUMENT PANELº in
BT section.
3. Disconnect diagnosis sensor unit connector.
4. Remove bolt and diagnosis sensor unit fixing bolts.
Then remove the diagnosis sensor unit.
NOTE:
+To install, reverse the removal procedure sequence.
+After replacement, perform self-diagnosis for SRS. Refer
to ªSelf-diagnosisº for details.
CAUTION:
Do not use old special bolts coated with bonding agent;
replace with new coated special bolts.
SRS973
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-2005

Removal Ð Driver Air Bag Module and Spiral
Cable
CAUTION:
+Before servicing SRS, turn the ignition switch OFF, dis-
connect both battery cables and wait at least 3 minutes.
+Always work from the side of air bag module.
1. Remove lower lid from steering wheel, and disconnect air
bag module connector.
2. Remove side lid, ASCD steering switch and audio steering
switch. Using the TAMPER RESISTANT TORX (Size T30),
remove left and right special bolts. Air bag module can then
be removed.
CAUTION:
+Always place air bag module with pad side facing
upward.
+Do not attempt to disassemble air bag module.
+The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new ones.
+Do not insert any foreign objects (screwdriver, etc.) into
air bag module connector.
SRS904
SBF811E
SRS908
SRS161
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-2006

+Replace air bag module if it has been dropped or sus-
tained an impact.
+Do not expose the air bag module to temperatures
exceeding 90ÉC (194ÉF).
+Do not allow oil, grease or water to come in contact with
the air bag module.
3. Set steering wheel in the neutral position.
4. Disconnect horn connector and remove nuts.
5. Remove dynamic damper. Then using steering wheel puller,
remove steering wheel. Be careful not to over-tighten puller
bolt on steering wheel.
CAUTION:
Do not tap or bump the steering wheel.
6. Remove steering column cover.
7. Remove the four screws. Then unlock the spiral cable con-
nector and disconnect connector. The spiral cable can then
be removed.
CAUTION:
+Do not attempt to disassemble spiral cable.
+Do not apply lubricant to the spiral cable.
Installation Ð Driver Air Bag Module and
Spiral Cable
1. Set the front wheels in the straight-ahead position.
2. Connect spiral cable connector. Then, lock the connector
and tighten with screws. Install steering column cover.
SBF814E
SRS676
SRS384
SRS384
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Removal Ð Driver Air Bag Module and
Spiral Cable (Cont'd)
RS-2007

3. Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning left about 2.5
revolutions from the right end position. Align the two marks
(
,
m).
CAUTION:
The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
Also, with the steering linkage disconnected, the cable may
snap by turning the steering wheel beyond the limited num-
ber of turns.
The spiral cable can be turned up to about 2.5 turns from the
neutral position to both the right and left.
4. Connect spiral cable connector and tighten with screws.
Install steering column cover.
5. Install steering wheel, setting spiral cable pin guide, and pull
spiral cable through.
6. Connect horn connector and engage spiral cable with pawls
in steering wheel. Move air bag module connector away from
steering wheel lower lid opening.
7. Tighten nut.
:29-39Nzm (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
8. Install dynamic damper.
9. Position air bag module and tighten with new special bolts.
+Always service the air bag module from the side.
10. Connect air bag module connector.
11. Install steering switches and lids.
12. Perform self-diagnosis to ensure entire SRS operates prop-
erly. (Use CONSULT-II or warning lamp check.)
Before performing self-diagnosis, connect both battery
cables.
13. Turn steering wheel to the left end and then to the right end
fully to make sure that spiral cable is set in the neutral posi-
tion.
If air bag warning lamp blinks or stays ON (at the User
mode), it shows the spiral cable may be snapped due to its
improper position. Perform self-diagnosis again (use CON-
SULT-II or warning lamp). If a malfunction is detected,
replace the spiral cable with a new one.
14. Perform self-diagnosis again to check that no malfunction is
detected.
SRS165
SRS231
SRS908
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Installation Ð Driver Air Bag Module and
Spiral Cable (Cont'd)
RS-2008

Disposal of Air Bag Module and Seat Belt
Pre-tensioner
+Before disposing of air bag module and seat belt pre-tensioner, or vehicles equipped with such systems,
deploy the systems. If such systems have already been deployed due to an accident, dispose of them
as indicated in ªDISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONERº (RS-2013).
+When deploying the air bag module and seat belt pre-tensioner, always use the Special Service Tool;
Deployment tool KV99106400.
+When deploying the air bag module and seat belt pre-tensioner, stand at least 5 m (16 ft) away from the
deployment component.
+When deploying air bag module and seat belt pre-tensioner, a fairly loud noise is made, followed by
smoke being released. The smoke is not poisonous, however, be careful not to inhale smoke since it
irritates the throat and can cause choking.
+Always activate one air bag module at a time.
+Due to heat, leave air bag module unattended for more than 30 minutes after deployment. Also leave
seat belt pre-tensioner unattended for move than 10 minutes after deployment.
+Be sure to wear gloves when handling a deployed air bag module and seat belt pre-tensioner.
+Never apply water to the deployed air bag module and seat belt pre-tensioner.
+Wash your hands clean after finishing work.
+Place the vehicle outdoors with an open space of at least 6 m (20 ft) on all sides when deploying air
bag module and seat belt pre-tensioner while mounted in vehicle.
+Use a voltmeter to make sure the vehicle battery is fully charged.
+Do not dispose of the air bag module and seat belt pre-tensioner un-deployed.
CHECKING DEPLOYMENT TOOL
Connecting to battery
CAUTION:
The battery must show voltage of 9.6V or more.
Remove the battery from the vehicle and place it on dry wood
blocks approximately 5 m (16 ft) away from the vehicle.
+Wait 3 minutes after the vehicle battery is disconnected
before proceeding.
+Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
Make sure the polarity is correct. The right side lamp in the
tool, marked ªdeployment tool powerº, should glow with a
green light. If the right side lamp glows red, reverse the
connections to the battery.
SRS005-B
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-2009