clutch NISSAN PATROL 2001 Electronic Repair Manual

Edition: July 2001
Release: September 2001 (01)
Publication No.: SM1E-Y61BE0E
Reference No.: 7711345090GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL,
FUEL & EXHAUST SYSTEMFE
CLUTCHCL
MANUAL TRANSMISSIONMT
AUTOMATIC TRANSMISSIONAT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PATROL GR
MODEL Y61 SERIES
NISSAN EUROPE S.A.S.
2001 NISSAN EUROPE S.A.S.
Produced in The Netherlands
Not to be reproduced in whole or in part
without the prior written permission of
Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

CLUTCH
SECTION
CL
MODIFICATION NOTICE:
+Service Data and Specifications (SDS) have been changed.
CONTENTS
CLUTCH SYSTEM............................................... 2002
HYDRAULIC CLUTCH CONTROL..................... 2003
Clutch Operating Cylinder................................ 2003
Clutch Master Cylinder .................................... 2004
CLUTCH DISC AND CLUTCH COVER.............. 2005Clutch Cover .................................................... 2005
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 2006
General Specifications ..................................... 2006
Inspection and Adjustment .............................. 2006

CL

SCL906
CLUTCH SYSTEM
CL-2002

Clutch Operating Cylinder
SCL907
HYDRAULIC CLUTCH CONTROL
CL-2003

Clutch Master Cylinder
SCL908
HYDRAULIC CLUTCH CONTROL
CL-2004

Clutch Cover
INSTALLATION
Model 300
+Apply recommended grease to contact surface of splines.
+Too much lubricant may damage clutch disc facing.
+Insert Tool into clutch disc hub when installing clutch cover
and disc.
+Be careful not to allow grease to contaminate clutch facing.
+Tighten bolts in numerical order, in two steps.
First step:
:10-20Nzm (1.0 - 2.0 kg-m,7-14ft-lb)
Final step:
:29-39Nzm (2.9 - 4.0 kg-m, 21 - 28 ft-lb)
SCL909
CLUTCH DISC AND CLUTCH COVER
CL-2005

General Specifications
CLUTCH CONTROL SYSTEM
Type of clutch control Hydraulic
CLUTCH MASTER CYLINDER
(with clutch damper)
Unit: mm (in)
Inner diameter 17.46 (11/16)
CLUTCH OPERATING CYLINDER
Unit: mm (in)
Inner diameter 20.64 (13/16)
CLUTCH BOOSTER
Unit: mm (in)
Type M45
Diaphragm diameter 114.3 (4.50)
Check valve type Built-in hose type
CLUTCH DISC
Applied modelZD30DDTi
275
H/T and Wagon
Facing size
(Outer dia. x inner dia. x thick-
ness) mm (in)275 x 180 x 3.5
(10.83 x 7.09 x 0.14)
Thickness of disc assembly with
load
mm (in)/N (kg, lb)7.8 - 8.4
(0.31 - 0.33)
/7,846 (800, 1,764)
CLUTCH COVER
Applied modelZD30DDTi
275
H/T Wagon
Full load
N (kg, lb)6,473 - 7,257
(660 - 740,
1,455 - 1,632)7,355 - 8,366
(750 - 850,
1.654 - 1,874)
Inspection and Adjustment
CLUTCH PEDAL
Unit: mm (in)
Applied modelZD30DDTi
H/T Wagon
Pedal height ªH*º195 - 205
(7.68 - 8.07)200 - 210
(7.87 - 8.27)
Pedal free play ªAº (at pedal pad) 1.0 - 3.0 (0.039 - 0.118)
*: Measured from surface of melt sheet to pedal pad
CLUTCH BOOSTER
Unit: mm (in)
Output rod length ªAº1.30 - 1.55 (0.0512 - 0.0610)
Input rod length ªBº130 (5.12)
CLUTCH DISC
Unit: mm (in)
Applied modelZD30DDTi
275
H/T and Wagon
Wear limit of facing surface to rivet head 0.3 (0.012)
Runout limit of facing1.3 (0.051)
Distance of runout check point (from the hub center) 132.5 (5.22)
Maximum backlash of spline (at outer edge of disc) 1.0 (0.039)
SERVICE DATA AND SPECIFICATIONS (SDS)
CL-2006

CLUTCH COVER
Unit: mm (in)
Applied modelZD30DDTi
275
H/T and Wagon
Diaphragm spring height ªAº44 - 46 (1.732 - 1.811)
Uneven limit of diaphragm spring toe height 0.7 (0.028)
SERVICE DATA AND SPECIFICATIONS (SDS)
CL-2007

A
A/T - Wiring diagram ............................. AT-2003
A/T control ............................................. EC-2021
A/T shift lock system ............................. AT-2013
ABS - Wiring diagram ........................... BR-2003
APS - Wiring diagram ........................... EC-2019
AT/C - Wiring diagram .......................... EC-2021
AUDIO - Wiring diagram ....................... EL-2088
Accelerator position sensor .................. EC-2019
Air bag disposal .................................... RS-2009
Air bag ................................................... RS-2003
Air flow meter - See Mass air flow
sensor ................................................ EC-2006
Anti-lock brake system - Wiring
diagram ............................................. BR-2002
Audio ...................................................... EL-2088
B
BACK/L - Wiring diagram ...................... EL-2047
BOOST - Wiring diagram ...................... EC-2029
Back-up lamp ......................................... EL-2047
Bumper, front ....................................... BT-2003
C
CD/CHG - Wiring diagram ..................... EL-2092
CIGAR - Wiring diagram ....................... EL-2085
COOL/F - Wiring diagram ..................... EC-2010
Cigarette lighter ..................................... EL-2085
Clutch cover .......................................... CL-2005
Clutch damper ....................................... CL-2004
Clutch master cylinder ........................... CL-2004
Clutch operating cylinder ....................... CL-2003
Combination meter ................................ EL-2062
Cool box - Wiring diagram .................... HA-2011
Coolant replacement ............................ MA-2003
Cooling circuit (engine) ......................... LC-2002
Cooling fan control ................................ EC-2010
D
DEICER - Wiring diagram ..................... EL-2086
DTRL - Wiring diagram ......................... EL-2037
Daytime light system ............................. EL-2037
Diagnosis sensor unit ........................... RS-2005
E
ECCS-D control module ............. EC-2027, 2028
ECTS - Wiring diagram ......................... EC-2007
EGR - Wiring diagram .......................... EC-2030
EGR volume control valve .................... EC-2030
Electrical unit ......................................... EL-2136Electrical units location .......................... EL-2103
Electronic fuel injection pump .... EC-2018, 2022,
2023, 2024, 2025, 2026, 2031
Engine control circuit diagram .............. EC-2003
Engine coolant temperature sensor
(ECTS) .............................................. EC-2007
Exterior .................................................. BT-2006
F
F/FOG - Wiring diagram ........................ EL-2048
Fluids .................................................... MA-2002
Flywheel (clutch) ................................... CL-2005
Fog lamp, front ...................................... EL-2048
Front bumper ......................................... BT-2003
Front fog lamp ....................................... EL-2048
Front passenger air bag ....................... RS-2003
Fuel gauge ............................................. EL-2062
Fuse block ............................................. EL-2134
Fuse ....................................................... EL-2135
Fusible link ............................................. EL-2135
G
Gauges .................................................. EL-2062
Grease .................................................. MA-2002
Ground distribution ................................ EL-2014
H
H/LAMP - Wiring diagram ..................... EL-2034
HEAT UP - Wiring diagram .................. EC-2035
HLC - Wiring diagram ............................ EL-2083
HORN - Wiring diagram ........................ EL-2084
Harness layout ............................ EL-2106, 2108
Hazard warning lamp ............................ EL-2050
Headlamp wiper ..................................... EL-2083
Headlamp .................................... EL-2034, 2037
Heat up switch ...................................... EC-2035
Hood ...................................................... BT-2003
Horn ....................................................... EL-2084
I
ILL - Wiring diagram .............................. EL-2055
Illumination ............................................. EL-2054
J
Junction box (J/B) .................................. EL-2134
ALPHABETICAL INDEX
IDX-2002

L
License lamp ......................................... EL-2041
Location of electrical units ..................... EL-2103
Lubricants ............................................. MA-2002
M
MAFS - Wiring diagram ........................ EC-2006
MAIN - Wiring diagram ......................... EC-2004
METER - Wiring diagram ...................... EL-2064
MIRROR - Wiring diagram .................... EL-2098
Maintenance (engine) ........................... MA-2003
Mass air flow sensor (MAFS) ............... EC-2006
Meter ...................................................... EL-2062
Model variation ....................................... GI-2002
N
NATS (Nissan Anti-theft System) .......... EL-2100
NATS - Wiring diagram ......................... EL-2100
O
Oil change (capacity) ............................ MA-2002
Operating cylinder (clutch) .................... CL-2003
P
PNP/SW - Wiring diagram .................... EC-2034
POWER - Wiring diagram ..................... EL-2005
Park/Neutral position switch ................. EC-2034
Parking lamp .......................................... EL-2041
Power door mirror .................................. EL-2098
Power supply routing ................... EL-2004, 2005
Pressure plate - See Clutch cover ........ CL-2005
R
R/HEAT - Wiring diagram ..................... HA-2003
Radio - See Audio ................................. EL-2088
Rear washer .......................................... EL-2078
Rear wiper ............................................. EL-2078
S
SHIFT - Wiring diagram ........................ AT-2013
SRS - See Supplemental Restraint
System .............................................. RS-2003
STAB - Wiring diagram ......................... RA-2002
SWL/V - Wiring diagram ....................... EC-2036
Seal - See Exterior ................................ BT-2006
Seat belt pre-tensioner disposal ........... RS-2009Seat belt pre-tensioner ......................... RS-2003
Shift schedule ........................................ AT-2014
Side air bag ........................................... RS-2003
Speedometer ......................................... EL-2062
Spiral cable ........................................... RS-2006
Stabilizer release device - Wiring
diagram ............................................. RA-2002
Stabilizer release device ....................... RA-2002
Start signal ............................................ EC-2033
Starter .................................................... EL-2032
Starting system ...................................... EL-2029
Supplemental Restraint System ........... RS-2003
Supplemental restraint system - Wiring
diagram ................................... RS-2020, 2021
Swirl control valve control solenoid
valve .................................................. EC-2036
T
TAIL/L - Wiring diagram ........................ EL-2041
TCM circuit diagram .............................. AT-2002
TURN - Wiring diagram ......................... EL-2050
Tachometer ............................................ EL-2062
Tail lamp ................................................ EL-2041
Thermostat ............................................ LC-2003
Turn signal lamp .................................... EL-2050
V
VSS - Wiring diagram ........................... EC-2008
Vehicle identification number ....... GI-2002, 2003
Vehicle speed sensor (VSS) ................. EC-2008
W
WARN - Wiring diagram ........................ EL-2069
WIP/R - Wiring diagram ........................ EL-2079
Warning lamps ....................................... EL-2067
Washer, rear .......................................... EL-2078
Water temperature gauge ..................... EL-2062
Wiper deicer .......................................... EL-2086
Wiper, rear ............................................. EL-2078
ALPHABETICAL INDEX
IDX-2003