Engine NISSAN PATROL 2006 Service Manual

Crankshaft Position Sensor (TDC)
The crankshaft position sensor (TDC) monitors engine speed by
means of signals from the sensing plate (with two protrusions)
installed to the crankshaft pulley. The datum signal output is
detected at ATDC 70É and sent to the ECM. The sensor signal is
used for fuel injection control and fuel injection timing control.
CONSULT REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Speci®cation data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
CKPSzRPM (TDC)+Tachometer: Connect
+Run engine and compare tachometer indication with the CONSULT
value.Almost the same speed as the
CONSULT value.
ECM TERMINALS AND REFERENCE VALUE
Remarks: Speci®cation data are reference values and are measured between each terminal andV43(ECCS
ground) with a voltmeter.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse
Signal)
40
44LCrankshaft position sensor
(TDC)Engine is running.
(Warm-up condition)
Idle speedApproximately 0V
SEF720V
Engine is running.(Warm-up condition)
Engine speed is 2,000 rpm.Approximately 0V
SEF721V
47
52B/WCrankshaft position sensor
(TDC) groundEngine is running.(Warm-up condition)
Idle speedApproximately 0V
ON BOARD DIAGNOSIS LOGIC
Diagnostic
Trouble Code
No.Malfunction is detected when ....Check Items
(Possible Cause)
47+An improper signal from the sensor is detected by
ECM during engine running and cranking.+Harness or connectors
(The sensor circuit is open.)
+Crankshaft position sensor (TDC)
SEF615S
TROUBLE DIAGNOSIS FOR ``CRANK POS SEN (TDC)'' (DTC 47)
EC-144

DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
Before performing the following procedure, con®rm that bat-
tery voltage is more than 10V.
1) Turn ignition switch ``ON'' and select ``DATA MONITOR''
mode with CONSULT.
2) Crank engine for at least 1 second.
3) Start engine and run it for at least 2 seconds at idle
speed.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------OR-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1) Crank engine for at least 1 second.
2) Start engine and run it for at least 2 seconds at idle
speed.
3) Turn ignition switch ``OFF'', wait at least 5 seconds and
then turn ``ON''.
4) Perform ``Diagnostic Test Mode II (Self-diagnostic
results)'' with ECM.SEF714V
TROUBLE DIAGNOSIS FOR ``CRANK POS SEN (TDC)'' (DTC 47)
Crankshaft Position Sensor (TDC) (Cont'd)
EC-145

DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK INPUT SIGNAL CIRCUIT.
1. Turn ignition switch ``OFF''.
2. Disconnect crankshaft position sensor
(TDC) harness connector and ECM har-
ness connector.
3. Check harness continuity between ECM
terminals
V40,V44and terminalV1.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
F13,EC4+Harness for open or
short between ECM and
crankshaft position sen-
sor (TDC)
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK GROUND CIRCUIT-I.
Check harness continuity between termi-
nal
V2and ECM terminalsV47,V52.
Continuity should exist.
If OK, check harness for short to ground
and short to power.
OK
cNG
Check the following.
+Harness connectors
F13,EC4+Harness for open or
short between crankshaft
position sensor (TDC)
and ECM
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK GROUND CIRCUIT-II.
1. Loosen and retighten engine ground
screws.
2. Disconnect harness connectors
F13,EC4.
3. Check harness continuity between ter-
minal
V3and engine ground.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Joint connector
F19+Harness for open or
short between harness
connector
F13and
engine ground
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK COMPONENT
[Crankshaft position sensor (TDC)].
Refer to ``COMPONENT INSPECTION''
on next page.
OK
cNG
Replace crankshaft posi-
tion sensor (TDC).
Disconnect and reconnect harness connec-
tors in the circuit. Then retest.
Trouble is not ®xed.
Check ECM pin terminals for damage and
check the connection of ECM harness con-
nector. Reconnect ECM harness connector
and retest.
INSPECTION END
SEF696V
SEF774V
SEF775V
SEF676V
SEF776V
.
.
.
.
.
.
.
TROUBLE DIAGNOSIS FOR ``CRANK POS SEN (TDC)'' (DTC 47)
Crankshaft Position Sensor (TDC) (Cont'd)
EC-147

Governor Cut Circuit
ON BOARD DIAGNOSIS LOGIC
This diagnostic procedure checks whether or not fuel cut is being performed during deceleration.
Signals from the accelerator switch and camshaft position sensor (PUMP) are sent to the ECM. The ECM uses
these signals to control the electric governor operation.
Accelerator switch (F/C)cAccelerator position
ECM
cElectric
governor
Camshaft position sensor (PUMP)cEngine speed
Diagnostic
Trouble Code
No.Malfunction is detected when ....Check Item
(Possible Cause)
48+Accelerator switch circuit is shorted.
+Crankshaft position sensor (PUMP) or ECM is mal-
functioning.+Harness or connectors
[Accelerator switch (F/C) and camshaft position sen-
sor (PUMP) circuits]
+Accelerator switch (F/C)
+Camshaft position sensor (PUMP)
+ECM
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
Note: If both DTC 48 and 11 or 23 are displayed, perform
TROUBLE DIAGNOSIS FOR DTC 11 or 23 (See EC-69 or
106).
1) Turn ignition switch ``ON''.
2) Select ``DATA MONITOR'' mode with CONSULT.
3) Start engine and run it to 3,000 rpm, then quickly release
accelerator pedal.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------OR-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1) Start engine and run it to 3,000 rpm, then quickly release
accelerator pedal.
2) Turn ignition switch ``OFF'', wait at least 5 seconds and
then turn ``ON''.
3) Perform ``Diagnostic Test Mode II (Self-diagnostic
results)''.
TROUBLE DIAGNOSIS FOR ``GOV CUT CIRCUIT'' (DTC 48)
EC-149

Glow Control System
SYSTEM DESCRIPTION
Crankshaft position sensor (TDC)cEngine speed
ECMcGlow relaycGlow plugs
Engine coolant temperature sensorcEngine coolant temperaturecGlow lamp
When engine coolant temperature is more than 90ÉC (194ÉF), the glow relay turns off, inactivating the quick-
glow control until coolant temperature drops below 70ÉC (158ÉF).
When coolant temperature is lower than 90ÉC (194ÉF):
+Ignition switch ON
After ignition switch has turned to ON, the glow relay turns ON for a certain period of time in relation to
engine coolant temperature, allowing current to ¯ow through glow plug.
+Cranking
The glow relay turns ON, allowing current to ¯ow through glow plug.
+Starting
After engine has started, current continues to ¯ow through glow plug (after-glow mode) for a certain period
in relation to engine coolant temperature.
When engine speed exceeds 2,400 rpm, current ¯ow through glow plug is interrupted.
The glow lamp turns ON for a certain period of time in relation to engine coolant temperature at the time glow
relay is turned ON.
COMPONENT DESCRIPTION
Glow plug
The glow plug is provided with a ceramic heating element to obtain
a high-temperature resistance. It glows in response to a signal sent
from the ECM, allowing current to ¯ow through the glow plug via the
glow relay.
ECM TERMINALS AND REFERENCE VALUE
Remarks: Speci®cation data are reference values and are measured between each terminal andV43(ECCS
ground) with a voltmeter.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse
Signal)
16 L/W Glow lampIgnition switch ``ON''
Glow lamp is ``ON''.0 - 1.5V
Ignition switch ``ON''
Glow lamp is ``OFF''.BATTERY VOLTAGE
(11 - 14V)
111 LG/B Glow relay Refer to ``SYSTEM DESCRIPTION''.
SEF857S
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
EC-151

jA
CHECK COMPONENTS
(Glow relay, Glow plug).
Refer to ``COMPONENT INSPECTION'',
EC-155.
OK
cNG
Replace malfunctioning
component(s).
Disconnect and reconnect harness connec-
tors in the circuit. Then retest.
Trouble is not ®xed.
Check ECM pin terminals for damage and
check the connection of ECM harness con-
nector. Reconnect ECM harness connector
and retest.
INSPECTION END
SYSTEM OPERATION CHECK
Set voltmeter between glow plug and engine body.
1. Quick-glow (Pre-glow) system
a. Turn ignition switch ``ON''.
b. Read voltage.
Voltage:
Battery voltage for about 20* seconds
* Engine coolant temperature is lower than 90ÉC
(194ÉF). [It is lower than 70ÉC (158ÉF) after
warm-up.]
* Repeating ignition switch ``ON'' and ``OFF'' may
change the time.
2. Quick-glow (Cranking) system
a. Disconnect ``S'' terminal for starter motor to prevent engine
from cranking.
b. Read voltage when ignition switch is turned to ``START''.
Voltage:
Battery voltage*
* For about 20 seconds after returning ignition
switch to ``ON''.
SEF700V
SEF780V
.
.
.
.
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Glow Control System (Cont'd)
EC-154

3. After-glow system
a. Connect ``S'' terminal to starter motor.
b. Start engine and read voltage.
Voltage:
Battery voltage for 5* minutes
* Engine coolant temperature is lower than 50ÉC
(122ÉF).
COMPONENT INSPECTION
Glow relay
1. Check relay for coil continuity.
Continuity should exist.
2. Check relay for proper operation.
Coil voltage Continuity Contact point
0V No OFF
12V Yes ON
Glow plug
1. Remove glow plug connecting plate.
2. Check each glow plug for continuity.
Continuity should exist:
Approximately 0.8W[at 25ÉC (77ÉF)]
+If NG, replace glow plug.
3. Install glow plug connecting plate securely.
+Do not bump glow plug heating element. If it is bumped,
replace glow plug with new one. (If glow plug is dropped
from a height of 10 cm (3.94 in), replace with new one.)
+If glow plug installation hole is contaminated with carbon,
remove using a reamer or suitable tool.
+Hand-tighten glow plug by turning it two to three times,
then tighten using a tool to speci®ed torque.
:15-20Nzm (1.5 - 2.0 kg-m, 11 - 14 ft-lb)
SEF781V
SEC564B
SEF701V
SEC565B
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Glow Control System (Cont'd)
EC-155

EGRC-Solenoid Valve A, B and Throttle Control
Solenoid Valve
SYSTEM DESCRIPTION
Camshaft position sensor (TDC)cEngine speed
ECM
(ECCS-D
control
module)cEGRC-solenoid valve A
Accelerator position sensorcAccelerator positioncEGRC-solenoid valve B
Engine coolant temperature sensorcEngine coolant temperaturecThrottle control solenoid valve
Ignition switchcStart signal
Mass air ¯ow sensor
cAmount of intake air
The ECM receives signals sent from the engine coolant tempera-
ture sensor, crankshaft position sensor (TDC), ignition switch, mass
air ¯ow sensor and accelerator position sensor to determine engine
speed and operating conditions. Based on these signals, the ECM
controls EGR control solenoid valve (A and B) operation and
throttle control solenoid valve operation.
Engine coolant
temperature
ÉC (ÉF)LoadEGRC-solenoid valve
Throttle control
solenoid valveEGR valveThrottle control
valveAmount of EGR
gas
AB
Below 70 (158) AnyOFF
(Closed)OFF
(Closed)OFF
(Closed)Fully closed Fully open Ð
Above 70 (158)Low loadON
(Open)ON
(Open)ON
(Open)Fully open Closed Large
Medium load-1ON
(Open)ON
(Open)OFF
(Closed)Fully open Fully open Medium
Medium load-2ON
(Open)OFF
(Closed)OFF
(Closed)Half open Fully open Small
High loadOFF
(Closed)OFF
(Closed)OFF
(Closed)Fully closed Fully open Ð
COMPONENT DESCRIPTION
The EGRC-solenoid valves A and B control vacuum pressure act-
ing on the EGR valve. The EGR control valve will then be fully
opened, half-opened or fully closed, as required.
The throttle control solenoid valve controls vacuum pressure acting
on the throttle chamber. Thus, intake air passages are opened or
closed in relation to exhaust gas and intake air. Utilizing the rela-
tionship between exhaust gas pressure and intake air pressure
control, the amount of EGR (exhaust gas recirculated) is regulated
in three stages Ð large, medium, small.
SEF784V
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
EC-156

CONSULT REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Speci®cation data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
EGRC SOL/V A+Engine: After warming up
+Air conditioner switch: ``OFF''
+Shift lever: ``N''
+No-loadIdle ON
Revving engine from idle to 3,750
rpmOFF
EGRC SOL/V B+Engine: After warming up
+Air conditioner switch: ``OFF''
+Shift lever: ``N''
+No-loadIdle ON
Revving engine from idle to 2,600
rpmOFF
THROT RLY+Engine: After warming up
+Air conditioner switch: ``OFF''
+Shift lever: ``N''
+No-loadIdle ON
Revving engine from idle to 2,500
rpmOFF
ECM TERMINALS AND REFERENCE VALUE
Remarks: Speci®cation data are reference values and are measured between each terminal andV43(ECCS
ground) with a voltmeter.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse
Signal)
1WThrottle control solenoid
valveEngine is running.
(Warm-up condition)
Idle speedApproximately 0.4V
Engine is running.
(Warm-up condition)
Revving engine from idle to 2,500 rpmBATTERY VOLTAGE
(11 - 14V)
103 L/Y EGRC-solenoid valve AEngine is running.
(Warm-up condition)
Idle speed0-1V
Engine is running.
(Warm-up condition)
Revving engine from idle up to 3,750 rpm.BATTERY VOLTAGE
(11 - 14V)
109 BR/Y EGRC-solenoid valve BEngine is running.
(Warm-up condition)
Idle speed0-1V
Engine is running.
(Warm-up condition)
Revving engine from idle up to 2,600 rpm.BATTERY VOLTAGE
(11 - 14V)
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
EGRC-Solenoid Valve A, B and Throttle Control
Solenoid Valve (Cont'd)
EC-157

DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK OVERALL FUNCTION.
1. Start engine and warm it up to normal
operating temperature.
2. Perform diagnostic test mode II (Self-
diagnostic results).
Make sure that diagnostic trouble code
No. 55 is displayed.
3. Make sure that EGR valve spring
moves up and down (Use your ®nger)
under the following conditions.
At idle:
Spring moves up and down.
Revving engine from idle to 3,800
rpm:
Spring does not move.
4. Make sure that throttle control valve rod
moves up and down under the following
conditions.
At idle:
Rod moves up and down.
Revving engine from idle to 2,500
rpm:
Rod does not move.
NG
cOK
INSPECTION END
CHECK VACUUM SOURCES TO EGR
VALVE AND THROTTLE CONTROL
VALVE.
1. Disconnect vacuum hose to EGR valve.
2. Make sure that vacuum exists under
the following conditions.
At idle:
Vacuum should exist.
Revving engine from idle to 3,800
rpm:
Vacuum should not exist.
3. Disconnect vacuum hose to throttle
control valve.
4. Make sure that vacuum exists under
the following conditions.
At idle:
Vacuum should exist.
Revving engine from idle to 2,500
rpm:
Vacuum should not exist.
NG
cOK
CHECK COMPONENTS
(EGR valve and throttle
control valve).
(See page EC-162.)
NG
Replace malfunctioning
component(s).
jA
SEF702V
SEF703V
SEF704V
SEF705V
.
.
.
.
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
EGRC-Solenoid Valve A, B and Throttle Control
Solenoid Valve (Cont'd)
EC-159