battery NISSAN PATROL 2006 Service Manual

Removal and Installation Ð Air Bag Module
and Spiral Cable
Removal Ð Air Bag Module and Spiral Cable
CAUTION:
+Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait for at least 3 minutes.
+Always work from the side of air bag module.
1. Remove lower lid from steering wheel, and disconnect air bag
module connector.
2. Remove side lids. Using the TAMPER RESISTANT TORX (Size
T50), remove left and right special bolts. Air bag module can
then be removed.
SRS455
SBF811E
SBF812E
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-13

CAUTION:
+Always place air bag module with pad side facing upward.
+Do not attempt to disassemble air bag module.
+The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new ones.
+Replace air bag module if it has been dropped or sustained
an impact.
+Do not expose the air bag module to temperatures exceed-
ing 90ÉC (194ÉF).
+Do not allow oil, grease or water to come in contact with
the air bag module.
3. Set steering wheel in the neutral position.
4. Disconnect horn connector and remove nuts.
5. Using steering wheel puller, remove steering wheel. Be careful
not to over-tighten puller bolt on steering wheel.
CAUTION:
Do not tap or bump the steering wheel.
6. Remove steering column cover.
7. Remove four screws securing the spiral cable. Unlock the spi-
ral cable connector. Then disconnect the spiral cable connec-
tor. The spiral cable can then be removed.
CAUTION:
+Do not attempt to disassemble spiral cable.
+Do not apply lubricant to the spiral cable.
Removal Ð Front Passenger Air Bag Module
CAUTION:
+Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait for at least 3 minutes.
+Always work from the side of or under air bag module.
1. Remove glove box assembly. Refer to ``INSTRUMENT PANEL''
in BT section for details.
MRS120A
SBF814E
SBF239F
SRS384
SRS456
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Removal Ð Air Bag Module and Spiral Cable
(Cont'd)
RS-14

Installation Ð Air Bag Module and Spiral Cable
1. Set the front wheels in the straight-ahead position.
2. Make sure that the spiral cable is in the neutral position. The
neutral position is detected by turning left about 2.5 revolutions
from the right end position. Align the two marks (
,
m).
CAUTION:
+The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
+Also, with the steering linkage disconnected, the cable
may snap by turning the steering wheel beyond the limited
number of turns. The spiral cable can be turned to the left
about 2.5 turns from the right end position.
3. Connect and lock spiral cable connector and tighten with
screws. Install steering column cover.
4. Install steering wheel, aligning with spiral cable pin guides, and
pull spiral cable through.
5. Connect horn connector and engage spiral cable with pawls in
steering wheel. Move air bag module connector away from
steering wheel lower lid opening.
6. Tighten nut.
:29-39Nzm (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
7. Position air bag module and tighten with new special bolts.
8. Connect air bag module connector.
9. Install all lids.
10. Conduct self-diagnosis to ensure entire SRS operates properly.
(Use CONSULT or warning lamp check.)
Before performing self-diagnosis, connect both battery cables.
11. Turn steering wheel to the left end and then to the right end fully
to make sure that spiral cable is set in the neutral position.
If air bag warning lamp blinks or stays ON (at the User mode),
it shows the spiral cable may be snapped due to its improper
position. Perform self-diagnosis again (use CONSULT or warn-
ing lamp). If a malfunction is detected, replace the spiral cable
with a new one.
12. Perform self-diagnosis again to check that no malfunction is
detected.
Installation Ð Front Passenger Air Bag Module
+Always work from the side of air bag module.
1. Install front passenger air bag module on steering member.
+Ensure harness is not caught between rear of air bag module
and steering member.
2. Connect in¯ator connector to body harness connector.
3. Install in¯ator connector on steering member.
SRS276
SRS166
SBF812EB
SRS457
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-16

4. Install glove box assembly. (Glove box lid is open.)
5. Close the glove box lid.
Disposal of Air Bag Module and Seat Belt Pre-
tensioner
+Before disposing of air bag module and seat belt pre-tensioner, or vehicles equipped with such systems,
deploy the systems. If such systems have already been deployed due to an accident, dispose of as indi-
cated in ``DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER'' (RS-21).
+When deploying the air bag module, always use the Special Service Tool; Deployment tool KV99106400,
KV99108200 and KV99108300.
+When deploying the air bag module and seat belt pre-tensioner, stand at least 5 m (16 ft) away from the
deployment component.
+When deploying air bag module and seat belt pre-tensioner, a fairly loud noise is made, followed by smoke
being released. The smoke is not poisonous, however, be careful not to inhale smoke since it irritates throat
and can cause choking.
+Always activate one air bag module at a time.
+Due to heat, leave air bag module unattended for more than 30 minutes after deployment. Also leave seat
belt pre-tensioner unattended for more than 10 minutes after deployment.
+Be sure to wear gloves when handling a deployed air bag module.
+Never apply water to a deployed air bag module.
+Wash your hands clean after ®nishing work.
+Do not dispose of the air bag module un-deployed.
+Place the vehicle outdoors with an open space of at least 6 m (20 ft) on all sides when deploying the air
bag module while mounted in vehicle.
+Use a voltmeter to make sure the vehicle battery is fully charged.
CHECKING DEPLOYMENT TOOL
Connecting to battery
CAUTION:
The battery must show voltage of 9.6V or more.
Remove the battery from the vehicle and place it on dry wood
blocks approximately 5 m (16 ft) away from the vehicle.
+Wait 3 minutes after the vehicle battery is disconnected before
proceeding.
+Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
Make sure the polarity is correct. The right side lamp in the
tool, marked ``deployment tool power'', should glow with a
green light. If the right side lamp glows red, reverse the con-
nections to the battery.
SRS456
SRS005-B
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Installation Ð Front Passenger Air Bag Module
(Cont'd)
RS-17

Deployment tool check
Press the deployment tool switch to the ``ON'' position. The left side
lamp in the tool, marked ``air bag connector voltage'' should illumi-
nate. If it does not illuminate, replace the tool.
Air bag deployment tool lamp illumination chart
(Battery connected)
Switch operationLeft side lamp, green*
``AIR BAG CONNECTOR
VOLTAGE''Right side lamp, green*
``DEPLOYMENT TOOL
POWER''
OFF OFF ON
ON ON ON
*: If this lamp glows red, the tool is connected to the battery incorrectly.
Reverse the connections and make sure the lamp glows green.
DEPLOYMENT PROCEDURES FOR AIR BAG MODULE
(OUTSIDE OF VEHICLE)
Unless the vehicle is being scrapped, deploying the air bag in the
vehicle is not recommended. This may cause damage to the
vehicle interior.
Anchor air bag module in a vise secured to a ®rm foundation dur-
ing deployment.
Deployment of driver's air bag module (outside of
vehicle)
1. Using wire, secure air bag module to air bag module bracket
(SST: KV99105300).
CAUTION:
Use wire of at least 1 mm (0.04 in) diameter.
2. Firmly secure air bag module bracket (SST: KV99105300) with
air bag module attached, in a vise.
3. Connect deployment tool (SST: KV99106400) to air bag mod-
ule connector.
SBF266H
SRS232-B
SRS233-B
SRS234-B
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont'd)
RS-18

4. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
5. The lamp on the right side of the tool, marked ``deployment tool
power'', should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked ``air bag connector voltage'', will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the air bag module, stand at least 5 m (16 ft)
away from the air bag module.
Deployment of passenger air bag module (outside of
vehicle)
1. Make an 8.5 mm (0.335 in) diameter hole in air bag module
bracket (SST: KV99105300) at the position shown in ®gure at
left.
2. Firmly secure air bag module bracket (SST: KV99105300) in a
vise.
3. Match the two holes in air bag module bracket (held in vise) and
passenger air bag module and ®x them with two bolts [M8 x 25
- 30 mm (0.98 - 1.18 in)].
CAUTION:
If a gap exists between passenger air bag module and air bag
module bracket, use a piece of wood inserted in the gap to
stabilize the air bag module.
4. Connect deployment tool adapter (SST: KV99108300) to
deployment tool (SST: KV99106400) connector and connector
on either side of air bag module.
5. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
6. The lamp on the right side of the tool, marked ``deployment tool
power'', should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked ``air bag connector voltage'', will illuminate and
the air bag module will deploy.
SRS235-B
SRS236-B
SRS310
SRS311
SRS313-A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont'd)
RS-19

CAUTION:
+When deploying the air bag module, do not stand on the
deploying side.
+Stand at least 5 m (16 ft) away from the air bag module.
Deployment of seat belt pre-tensioner (outside of
vehicle)
1. Firmly anchor seat belt pre-tensioner in a vise.
CAUTION:
Ensure bracket and webbing are placed in the vise.
2. Connect deployment tool adapter (SST: KV999R0020) to
deployment tool (SST: KV99106400) connector and seat belt
pre-tensioner connector.
3. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
4. The lamp on the right side of the tool, marked ``deployment tool
power'', should glow green, not red.
5. Press the button on the deployment tool. The left side lamp on
the tool, marked ``seat belt pre-tensioner connector voltage'',
will illuminate and the seat belt pre-tensioner will deploy.
CAUTION:
When deploying the seat belt pre-tensioner, stand at least 5 m
(16 ft) away from the seat belt pre-tensioner.
SRS020-A
SRS240
SRS241-D
SRS242-B
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont'd)
RS-20

DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT
PRE-TENSIONER WHILE MOUNTED IN VEHICLE
When disposing of a vehicle, deploy air bag modules and seat belt
pre-tensioners while they are mounted in vehicle.
CAUTION:
When deploying air bag module or seat belt pre-tensioner,
ensure vehicle is empty.
1. Disconnect both the vehicle battery cables and wait 3 minutes.
2. Disconnect air bag modules and seat belt pre-tensioners con-
nector.
3. Connect deployment tool (SST: KV99106400) to air bag mod-
ule or seat belt pre-tensioner.
For front passenger air bag module and seat belt pre-tensioner,
attach deployment tool adapter (SST: KV99108300 and
KV999R0020) to the tool connector.
4. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
5. The lamp on the right side of the tool, marked ``deployment tool
power'', should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked ``air bag connector voltage'', will illuminate and
the air bag module or seat belt pre-tensioner will deploy.
CAUTION:
Activate only one passenger air bag module or seat belt pre-
tensioner at a time.
DISPOSING OF AIR BAG MODULE AND SEAT BELT
PRE-TENSIONER
Deployed air bag modules and seat belt pre-tensioners are very
hot. Before disposing of air bag module, and seat belt pre-
tensioner, wait at least 30 minutes, and 10 minutes, respectively.
Seal them in a plastic bag before disposal.
CAUTION:
+Never apply water to a deployed air bag module and seat
belt pre-tensioner.
+Be sure to wear gloves when handling a deployed air bag
module and seat belt pre-tensioner.
+No poisonous gas is produced upon air bag module
deployment. However, be careful not to inhale gas since it
irritates throat and can cause choking.
+Do not attempt to disassemble air bag module and seat
belt pre-tensioner.
+Air bag module and seat belt pre-tensioner cannot be re-
used.
+Wash your hands clean after ®nishing work.
SRS006-D
SBF276H
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont'd)
RS-21

HOW TO ERASE SELF-DIAGNOSIS RESULTS
With CONSULT
+``SELF-DIAG [CURRENT]''
A current Self-diagnosis result is displayed on the CONSULT screen in real time. After the malfunction is
repaired completely, no malfunction is detected on ``SELF-DIAG [CURRENT]''.
+``SELF-DIAG [PAST]''
Return to the ``SELF-DIAG [CURRENT]'' CONSULT screen by
pushing ``BACK'' key of CONSULT and select ``SELF-DIAG
[CURRENT]'' in ``SELECT DIAG MODE''. Touch ``ERASE'' in
``SELF-DIAG [CURRENT]'' mode.
NOTE:
If the memory of the malfunction in ``SELF-DIAG [PAST]'' is not
erased, the User mode shows the system malfunction by the
operation of the warning lamp even if the malfunction is
repaired completely.
+``TROUBLE DIAG RECORD''
The memory of ``TROUBLE DIAG RECORD'' cannot be erased.
Without CONSULT
After a malfunction is repaired, return to User mode from Diagnosis mode by switching the ignition ``OFF'' for
at least 1 second, then back ``ON''. At that time, the problem code is cleared.
How to Perform Trouble Diagnoses for Quick
and Accurate Repair
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a problem. It is important to fully understand the symptoms
or conditions for a customer complaint.
INFORMATION FROM CUSTOMER
WHAT ............ Vehicle model
WHEN ........... Date, Frequencies
WHERE ......... Road conditions
HOW .............. Operating conditions, Symptoms
PRELIMINARY CHECK
Check that the following parts are in good order.
+Battery [Refer to EL section (``BATTERY'').]
+Fuse [Refer to EL section (``Fuse'', ``POWER SUPPLY ROUTING'').]
+System component-to-harness connections
SRS357
TROUBLE DIAGNOSES Ð Supplemental Restraint System (SRS)
Trouble Diagnoses Introduction (Cont'd)
RS-24

If no self-diagnostic failure is detected on ``SELF-DIAG [CUR-
RENT]'' even though malfunction is detected in SRS Operation
Check (User mode), check the battery voltage. If the battery volt-
age is less than 9V, charge the battery. Then go to DIAGNOSTIC
PROCEDURE 3, page RS-34. If the battery voltage is OK, go to
DIAGNOSTIC PROCEDURE 4, page RS-36, to diagnose the fol-
lowing cases:
+Self-diagnostic failure ``SELF-DIAG [PAST]'' (previously stored
in the memory) might not be erased after repair.
+The SRS system malfunctions intermittently.
8. Touch ``PRINT''.
9. Compare diagnostic codes to ``CONSULT DIAGNOSTIC CODE
CHART'', page RS-33.
10. Touch ``BACK'' key of CONSULT until ``SELECT SYSTEM''
appears in order to return to User mode from Diagnosis mode,
then turn off CONSULT.
11. Turn ignition switch ``OFF'', then disconnect CONSULT and
both battery cables.
12. Repair the system as outlined by the ``Repair order'' in ``CON-
SULT DIAGNOSTIC CODE CHART'', that corresponds to the
problem code. For replacement procedure of component parts,
refer to RS-12.
13. After repairing the system, go to DIAGNOSTIC PROCEDURE
3, page RS-34 for ®nal checking.
CONSULT can only show one seat belt pre-tensioner malfunc-
tion as self-diagnosis result at a time. Check self-diagnosis
result with CONSULT whether other malfunctions are detected
after repairing one seat belt pre-tensioner malfunction.
CONSULT DIAGNOSTIC CODE CHART (``SELF-DIAG
[CURRENT]'')
Diagnostic item ExplanationRepair order
``Recheck SRS at each replacement.''
NO SELF DIAGNOSTIC
FAILURE INDICATED.When malfunction is
indicated by the ``AIR
BAG'' warning lamp in
User mode+Low battery voltage
(Less than 9V)+Go to DIAGNOSTIC PROCEDURE 3 (RS-34)
after charging battery.
+Self-diagnostic fail-
ure ``SELF-DIAG
[PAST]'' (previously
stored in the
memory) might not
be erased after
repair.
+Intermittent problem
has been detected
in the past.+Go to DIAGNOSTIC PROCEDURE 4 (RS-36).
+No malfunction is detected.+Go to DIAGNOSTIC PROCEDURE 3 (RS-34).
AIRBAG MODULE
[OPEN]+Driver's air bag module circuit is open.
(including the spiral cable)1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. Replace the spiral cable.
4. Replace driver's air bag module. (Before disposal
of it, it must be deployed.)
5. Replace the diagnosis sensor unit.
6. Replace the harness. AIRBAG MODULE
[VB-SHORT]+Driver's air bag module circuit is shorted to
some power supply circuit. (including the spi-
ral cable)
AIRBAG MODULE
[GND-SHORT]+Driver's air bag module circuit is shorted to
ground. (including the spiral cable)
AIRBAG MODULE
[SHORT]+Driver's air bag module circuits are shorted to
each other.
SRS049
TROUBLE DIAGNOSES Ð Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont'd)
RS-33