instrument panel NISSAN PATROL 2006 Service Manual

Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''
The Supplemental Restraint System such as ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER'' used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.
The SRS system composition which is available to NISSAN MODEL Y61 is as follows (The composition var-
ies according to the destination.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+ To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag in¯ation, all maintenance must be performed
by an authorized NISSAN dealer.
+ Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+ Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral Cable and wiring harnesses covered with yellow insulation either just before
the harness connectors or for the complete harness are related to the SRS.
Precautions for Brake System
+Use brake ¯uid ``DOT 3''.
+ Never reuse drained brake ¯uid.
+ Be careful not to splash brake ¯uid on painted areas; it
may cause paint damage. If brake ¯uid is splashed on
painted areas, wash it away with water immediately.
+ To clean master cylinder parts, disc brake caliper parts or
wheel cylinder parts, use clean brake ¯uid.
+ Never use mineral oils such as gasoline or kerosene. They
will ruin rubber parts of hydraulic system.
+ Use ¯are nut wrench when removing and installing brake
tubes.
+ Always torque brake lines when installing.
WARNING:
Clean brakes with a vacuum dust collector to minimize risk of
health hazard from powder caused by friction.
Commercial Service Tools
Tool name Description
j
1Flare nut crowfoot
j
2Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
Brake ¯uid pressure gauge
NT151
Measuring brake ¯uid pressure
SBR686C
PRECAUTIONS AND PREPARATION
BR-1

Self-diagnosis
FUNCTION
+When a problem occurs in the ABS, the warning lamp on the
instrument panel comes on. To start the self-diagnostic results
mode, ground the self-diagnostic (check) terminal located on
``Data Link Connector for CONSULT''. The location of the mal-
function is indicated by the warning lamp ¯ashing.
+ While DIFF-LOCK is on, anti-lock warning light ¯ashes.
SELF-DIAGNOSIS PROCEDURE
Turn off DIFF-LOCK switch.
Drive vehicle over 30 km/h (19 MPH) for
at least one minute.
Turn ignition switch ``OFF''.
Ground terminal ``4'' of ``Data link con-
nector for CONSULT'' with a suitable har-
ness.
Turn ignition switch ``ON'' while ground-
ing terminal ``4''.
Do not depress brake pedal.
After 3.0 seconds, the warning lamp
starts ¯ashing to indicate the malfunction
code No. (See NOTE.)
Verify the location of the malfunction with
the malfunction code chart. Refer to
BR-48. Then make the necessary repairs
following the diagnostic procedures.
After the malfunctions are repaired, erase
the malfunction codes stored in the con-
trol unit. Refer to BR-47.
Rerun the self-diagnostic results mode to
verify that the malfunction codes have
been erased.
Disconnect the check terminal from the
ground. The self-diagnostic results mode
is now complete.NOTE: The indication terminates
after ®ve minutes.
However, when the ignition
switch is turned from
``OFF'' to ``ON'', the indica-
tion starts ¯ashing again.
j
A
SBR193E
SBR186E
SBR194E
.
.
.
.
.
.
.
.
.
TROUBLE DIAGNOSES
BR-47

BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS ...............................................................1
Service Notice..............................................................1
Supplemental Restraint System (SRS) ``AIR
BAG''and``SEATBELTPRE-TENSIONER''...............1
GENERAL SERVICING ...................................................2
Clip and Fastener ........................................................2
BODY END ......................................................................4
Body Front End............................................................4
Body Rear End and Opener ........................................6
DOOR ........................................................................\
.......9
Front Door....................................................................9
Rear Door ..................................................................10
INSTRUMENT PANEL ................................................... 11
INTERIOR TRIM ............................................................14
Side and Floor Trim ...................................................14
Door Trim ...................................................................18
Roof Trim ...................................................................20
Back Door Trim ..........................................................24 EXTERIOR
.....................................................................26
SEAT ........................................................................\
......32
Front Seat ..................................................................32
Heated Seat ...............................................................34
Rear Seat...................................................................35
3rd Seat .....................................................................37
SUNROOF ......................................................................39
WINDSHIELD AND WINDOWS ....................................42
Windshield .................................................................43
Rear Side Window .....................................................44
Back Door Window ....................................................45
MIRROR ........................................................................\
.46
Door Mirror.................................................................46
CAB BODY ....................................................................47
Body Mounting ...........................................................48
BODY ALIGNMENT .......................................................49
Engine Compartment .................................................49
Underbody .................................................................51
. For seat belt, refer to MA and RS section.
. For wiring diagrams of body electrical systems, refer to EL section.
BT

Service Notice
+When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
+Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.
+Apply sealing compound where necessary when installing parts.
+When applying sealing compound, be careful that the sealing compound does not protrude from parts.
+When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''
The Supplemental Restraint System such as ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER'' used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.
The SRS system composition which is available to NISSAN MODEL Y61 is as follows (The composition var-
ies according to the destination.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag in¯ation, all maintenance must be performed
by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation either just before
the harness connectors or for the complete harness are related to the SRS.
PRECAUTIONS
BT-1

CAUTION:
+Disconnect both battery cables in advance.
+Disconnect air bag system line in advance.
+Never tamper with or force air bag lid open, as this may adversely affect air bag performance.
+Be careful not to scratch pad and other parts.
REMOVAL Ð Instrument panel assembly
Instrument panel assemblyCombination meterAudio & A/C controlConsole box
Remove air bag module (driver) and steering wheel.
Refer to ``SUPPLEMENTAL RESTRAINT SYSTEM'' in RS section for details.
Remove dash side lower ®nishers.
Refer to ``Side and Floor Trim'' in ``INTERIOR TRIM'' for
details, BT-14.
V1Steering column cover and combination switch
+Remove screws.
V2Lower instrument panel on driver side
+Remove bolts and screws.
V3Cluster lid A
+Remove screws then disconnect harness connectors.
V4Combination meter
+Remove screws then disconnect harness connectors.
V5Cluster lid C
+Pull out then disconnect harness connectors.
+Remove screws then remove in-vehicle sensor.
V6Audio
+Remove screws then disconnect harness connectors.
V7A/C control unit
+Remove screws then disconnect harness connectors.
V8Console M/T or A/T ®nisher
+Remove screws then disconnect harness connectors.
V9Console box assembly
+Remove screws then disconnect harness connectors.
V10Instrument panel stay cover
+Remove screws then disconnect harness con-
nectors.
V11Glove box assembly and lower instrument panel on
passenger side
+Remove screws.
V12Passenger air bag module
+Refer to ``SUPPLEMENTAL RESTRAINT SYS-
TEM'' in RS section.
V13Mirror control switch
+Disconnect harness connector.
Remove front pillar garnish.
Refer to ``Side and Floor Trim'' in ``INTERIOR TRIM'' for
details, BT-14.
V14Mask instrument LH/RH or sensors.
+Disconnect harness connectors (models with
sensors).
V15Instrument panel and pads
+Remove bolts and nuts then disconnect harness
connectors.
INSTRUMENT PANEL
BT-11

SBT524
INSTRUMENT PANEL
BT-12

SBT525
INSTRUMENT PANEL
BT-13

Side and Floor Trim
CAUTION:
Wrap the tip of ¯at-bladed screwdriver with a cloth when removing metal clips from garnishes.
REMOVAL Ð Body side trim (WAGON)
V1Remove front, rear and 3rd seats. Refer to ``SEAT'' for details, BT-32.
V2Remove front, rear and 3rd seat belts. Refer to ``SEAT BELTS'' in RS section for details.
V3Remove front and rear kicking plates.
V4Remove front and rear body side welts.
V5Remove dash side lower ®nishers.
V6Remove assist grips.
V7Remove front pillar garnishes.
V8Remove center pillar lower garnishes.
V9Remove assist grips.
V10Remove center pillar upper garnishes.
V11Remove luggage ¯oor retainer.
V12Remove back door welt.
V13Remove assist grips or clips.
V14Remove luggage side upper ®nishers.
V15Remove luggage side lower ®nishers. (On vehicles equipped with power supply sockets, remove connec-
tor from luggage side lower ®nisher LH.)
V16Remove console box assembly. Refer to ``INSTRUMENT PANEL'' for details, BT-11.
V17Remove clips and luggage ¯oor rope hooks, then remove luggage ¯oor trim.
V18Remove screws and clips, then remove rear ¯oor trim.
V19Remove clips, footrest and accel stopper, then remove front ¯oor trim.
SBT526
INTERIOR TRIM
BT-14

CAUTION:
Wrap the tip of ¯at-bladed screwdriver with a cloth when removing metal clips from garnishes.
REMOVAL Ð Body side trim (HARDTOP)
V1Remove tonneau cover.
V2Remove front and rear seats. Refer to ``SEAT'' for details, BT-32.
V3Remove kicking plates.
V4Remove body side welts.
V5Remove dash side lower ®nishers.
V6Remove assist grips.
V7Remove front pillar garnishes.
V8Remove luggage ¯oor retainer.
V9Remove back door welt.
V10Remove assist grips.
V11Remove lap outer covers.
V12Remove anchor bolt of seat belts. Refer to ``SEAT BELTS'' in RS section for details.
V13Remove seat belt escutcheons.
V14Remove rear parcel shelf holders.
V15Remove luggage side upper ®nishers.
V16Remove clips securing luggage side lower ®nishers. (On vehicles equipped with power supply sockets,
remove connector from luggage side lower ®nisher LH.)
V17Remove console box assembly. Refer to ``INSTRUMENT PANEL'' for details, BT-11.
V18Remove clips and luggage ¯oor rope hooks, then remove luggage ¯oor trim.
V19Remove screws, then remove rear ¯oor trim.
V20Remove clips, footrest and accel stopper, then remove front ¯oor trim.
SBT528
INTERIOR TRIM
Side and Floor Trim (Cont'd)
BT-16

Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''
The Supplemental Restraint System such as ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER'' used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.
The SRS system composition which is available to NISSAN MODEL Y61 is as follows (The composition var-
ies according to the destination.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag in¯ation, all maintenance must be performed
by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation either just before
the harness connectors or for the complete harness are related to the SRS.
PRECAUTIONS AND PREPARATION
EC-4