weight NISSAN PICK-UP 1998 Repair Manual

INSPECTION
1. Ensure vehicle is unladen condition*.
* Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
2. Have a driver sit in the driver's seat and one person sit on
the rear of the vehicle. Then have the person on the rear of
the vehicle slowly get off. This is necessary to stabilize sus-
pension deflection.
3. Adjust length ``L'' as follows:
a. Loosen stopper bolt locknut (2WD JIDOSHA KIKI make).
b. Pull lever against stopper bolt and adjust by turning stopper
bolt.
c. Tighten stopper bolt locknut (2WD JIDOSHA KIKI make).
Length ``L'':
2WD models
Approx. 187.3 mm (7.37 in)
4WD models
Approx. 158.1 mm (6.22 in)
4. Install pressure gauge to front and rear brake air bleeder.
5. Bleed air from the Tool.
6. Raise front brake pressure to 4,904 kPa (49.0 bar, 50
kg/cm
2, 711 psi) and 9,807 kPa (98.1 bar, 100 kg/cm2, 1,422
psi) and check rear brake pressure.
Rear brake pressure:
Refer to table below.
7. Set down weight slowly over axle center so that sensor
spring length becomes the same as when in loaded condi-
tion (refer to table below). Check rear brake pressure in the
same way described in step 6.
Unit: kPa (bar, kg/cm2, psi)
Front brake
pressureRear brake pressure
2WD 4WD
Unladen
condition
L = 187.3 mm
(7.37 in)Loaded
condition
L = 204.0 mm
(8.03 in)Unladen
condition
L = 158.1 mm
(6.22 in)Loaded
condition
L = 184.0 mm
(7.24 in)
4,904
(49.0, 50, 711)1,667 - 2,648
(16.7 - 26.5, 17
- 27, 242 - 384)3,334 - 4,315
(33.3 - 43.2, 34
- 44, 483 - 626)1,863 - 2,844
(18.6 - 28.4, 19
- 29, 270 - 412)3,334 - 4,315
(33.3 - 43.2, 34
- 44, 483 - 626)
9,807
(98.1, 100,
1,422)2,844 - 3,825
(28.4 - 38.2, 29
- 39, 412 - 555)3,629 - 5,590
(36.3 - 55.9, 37
- 57, 526 - 811)2,059 - 4,021
(20.6 - 40.2, 21
- 41, 299 - 583)3,629 - 5,590
(36.3 - 55.9, 37
- 57, 526 - 811)
SBR967D
SBR968D
SBR013B
SBR014B
CONTROL VALVE
Load Sensing Valve (Cont'd)
BR-9

G SENSOR (4WD models only)
The G sensor senses deceleration during braking to determine whether the vehicle is being driven on a high
 road (asphalt road, etc.) or a low  road (snow-covered road, etc.). It then sends a signal to the ABS con-
trol unit.
The reed switch turns on when it is affected by a magnetic field. During sudden deceleration (braking on a
high  road), the weight moves and the magnet in the weight moves away from the reed switch. The mag-
netic field then diminishes and the reed switch turns off.
ABS ACTUATOR AND ELECTRIC UNIT
The ABS actuator and electric unit contains:
lAn electric motor and pump
lTwo relays
lSix solenoid valves, each inlet and outlet for
Ð LH front
Ð RH front
Ð Rear
lABS control unit
This component controls the hydraulic circuit and increases,
holds or decreases hydraulic pressure to all or individual wheels.
The ABS actuator and electric unit are not disassemble.
ABS actuator operation
Inlet solenoid
valveOutlet solenoid
valve
Normal brake operation OFF (Open) OFF (Closed)Master cylinder brake fluid pressure is directly trans-
mitted to wheel cylinder via the inlet solenoid valve.
ABS operationPressure hold ON (Closed) OFF (Closed)Hydraulic circuit is shut off to hold the wheel cylinder
brake fluid pressure.
Pressure
decreaseON (Closed) ON (Open)Wheel cylinder brake fluid is sent to reservoir via the
outlet solenoid valve. Then it is pushed up to the
master cylinder by pump.
Pressure
increaseOFF (Open) OFF (Closed)Master cylinder brake fluid pressure is transmitted to
wheel cylinder.
SBR070E
SBR071E
ANTI-LOCK BRAKE SYSTEM
System Description (Cont'd)
BR-34

SYSTEM
Ð Engine mechanical & otherSYMPTOM
Reference page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
OVERCOOLS
OVERCHARGING
Warranty Symptom Code AA AB AC AD AE AF AG AH AJ AK AL AM HA 1P 1X
Fuel Fuel tank
ll
Ð Fuel piping
lljjljj j
Vapor lockj
Valve depositjjjjj jj j
Poor fuel (Heavy weight gasoline, Low
octane)jjjjj jj j
Air Air ductjjjjj j
Air cleanerj
llljj
Air leakage from air duct
(Mass air flow sensor Ð throttle body)jjjjjjjjj j
Throttle body, Throttle wirej
lljlljj jFE section
Air leakage from intake manifold/
Collector/Gasketj
ljjjjljjlÐ
Cranking Batteryjjjjjj jjj
EL section Alternator circuitjjjjjj jjj
Starter circuit
l
FlywheellÐ
Engine Cylinder head
ljljjljj
Ð Cylinder head gasketjjjjj
ljljj
Cylinder blockjjjj
ljj jj
Pistonjjjjj j
ljl
Piston ringjjjjlljjl
Connecting rodljjjj jj j
Bearing
lljljjlj
Crankshaftjjjjj jj j
Valve
mechanismTiming chain
ljljljj j
Camshaft
ljjjj jj j
Intake valvej
lljjljjj
Exhaust valve
ljljlljjl
Exhaust Exhaust manifold/Tube/Muffler/Gasketjllll ljl
Three way catalystjljjljj j
Lubrication Oil pan/Oil strainer/Oil pump/Oil filter/Oil
gallery
ljjlljj jl
Oil level (Low)/Filthy oiljjjjj jj jj
Cooling Radiator/Hose/Radiator filler capjjjjj jj
lj
Thermostatjjjjjj
ljjljj
Water pump
ljjjj jjlj
Water galleryjjjjj jj jj
Cooling fanjjjj
ljljjljj
Coolant level (low)/Contaminated coolantjjjjj jj jj
l; High Possibility Item
j; Low Possibility Item
TROUBLE DIAGNOSIS Ð General DescriptionKA
Symptom Matrix Chart (Cont'd)
EC-63

4. Clean fuel sump of nozzle body using Tool.
5. Clean nozzle seat by using Tool.
This job should be performed with extra precautions, since
efficiency of nozzle depends greatly on a good nozzle seat.
6. Clean spray hole of nozzle body by using Tool.
To prevent spray hole from canting, always clean it by start-
ing with inner side and working towards outside.
7. Decarbon nozzle needle tip by using Tool.
8. Check needle for proper position.
(1) Pull needle about halfway out from body and then release it.
(2) Needle should sink into body very smoothly from just its own
weight.
(3) Repeat this test and rotate needle slightly each time.
If needle fails to sink smoothly from any position, replace
both needle and body as a unit.
SEF831-B
SEF832-B
SEF833
SEF834
SEF835
INJECTION NOZZLETD
Cleaning (Cont'd)
EC-188

Bulb Replacement
The headlamp is a semi-sealed beam type which uses a replace-
able halogen bulb. The bulb can be replaced from the engine
compartment side without removing the headlamp body.
lGrasp only the plastic base when handling the bulb.
Never touch the glass envelope.
1. Disconnect the battery cable.
2. Disconnect the harness connector from the back side of the
bulb.
3. Pull off the rubber cap.
4. Push and raise retaining pin to loosen it.
5. Remove the headlamp bulb carefully. Do not shake or rotate
the bulb when removing it.
6. Install in the reverse order of removal.
CAUTION:
Do not leave headlamp reflector without bulb for a long
period of time. Dust, moisture, smoke, etc. entering head-
lamp body may affect the performance of the headlamp.
Remove headlamp bulb from the headlamp reflector just
before a replacement bulb is installed.
Aiming Adjustment
When performing headlamp aiming adjustment, use an aiming
machine, aiming wall screen or headlamp tester. Aimers should
be in good repair, calibrated and operated in accordance with
respective operation manuals.
If any aimer is not available, aiming adjustment can be done as
follows:
For details, refer to the regulations in your own country.
a. Keep all tires inflated to correct pressures.
b. Place vehicle and tester on one and same flat surface.
c. See that there is no-load in vehicle (coolant, engine oil
filled up to correct level and full fuel tank) other than the
driver (or equivalent weight placed in driver's position).
CAUTION:
Be sure aiming switch is set to ``0'' when performing aiming
adjustment on vehicles equipped with headlamp aiming
control.
GEL187
SEL226P
HEADLAMP Ð Conventional Type Ð
EL-49

CRANKSHAFT
1. Check crankshaft journals and pins for score, bias, wear or
cracks. If faults are minor, correct with fine crocus cloth.
2. Check journals and pins with a micrometer for taper and
out-of-round.
Out-of-round (X þ Y): mm (in)
Standard
Less than 0.01 (0.0004)
Limit
0.02 (0.0008)
Taper (A þ B): mm (in)
Standard
Less than 0.01 (0.0004)
Limit
0.02 (0.0008)
3. Check crankshaft runout.
Runout [TIR (Total Indicator Reading)]: mm (in)
Standard
0 - 0.03 (0 - 0.0012)
Limit
0.10 (0.0039)
RESURFACING OF CRANKSHAFT JOURNAL AND
CRANK PIN
When using undersize main bearings and connecting rod
bearings, the crankshaft journals or crank pins must be finished
to match the bearings.
R: Crank journal 3.0 mm (0.118 in)
Crank pin 3.5 mm (0.138 in)
CAUTION:
lAt the same time make sure that the surface width does
not increase.
lDo not attempt to cut counterweight of crankshaft.
CRANKSHAFT PILOT BUSHING
Replacement
1. Pull out bushing with Tool.
EM715
SEM662B
SEF692AA
SEM413
ENGINE OVERHAULTD
Inspection and Replacement (Cont'd)
EM-79

lBefore jacking up the vehicle, apply wheel chocks or other
tire blocks to the wheels to prevent the vehicle from moving.
After jacking up the vehicle, support the vehicle weight with
safety stands at the points designated for proper lifting before
working on the vehicle.
These operations should be done on a level surface.
lWhen removing a heavy component such as the engine or
transaxle/transmission, be careful not to lose your balance
and drop them. Also, do not allow them to strike adjacent
parts, especially the brake tubes and master cylinder.
lBefore starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
lTo prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
lBefore servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate
covers.
Take caution that keys, buckles or buttons do not scratch
paint.
lClean all disassembled parts in the designated liquid or sol-
vent prior to inspection or assembly.
lReplace oil seals, gaskets, packings, O-rings, locking
washers, cotter pins, self-locking nuts, etc. with new ones.
lReplace inner and outer races of tapered roller bearings and
needle bearings as a set.
lArrange the disassembled parts in accordance with their
assembled locations and sequence.
lDo not touch the terminals of electrical components which
use microcomputers (such as ECMs).
Static electricity may damage internal electronic compo-
nents.
SGI231
SEF289H
SGI233
SGI234
PRECAUTIONS
General Precautions (Cont'd)
GI-3

DETECTABLE LINES AND NON-DETECTABLE LINES
In some wiring diagrams, two kinds of lines, representing wires,
with different weight are used.
lA line with regular weight (wider line) represents a ``detect-
able line for DTC (Diagnostic Trouble Code)''. A ``detectable
line for DTC'' is a circuit in which ECM (Engine Control Mod-
ule) can detect its malfunctions with the on board diagnostic
system.
lA line with less weight (thinner line) represents a ``non-de-
tectable line for DTC''. A ``non-detectable line for DTC'' is a
circuit in which ECM cannot detect its malfunctions with the
on-board diagnostic system.
SGI862-A
HOW TO READ WIRING DIAGRAMS
Description (Cont'd)
GI-15

Tool name Description Note
Service hoses
lHigh side hose
lLow side hose
lUtility hose
NT201
Hose color:
lLow hose: Blue with black stripe
lHigh hose: Red with black stripe
lUtility hose: Yellow with black stripe or green
with black stripe
Hose fitting to gauge:
l1/2²-16 ACME
Service couplers
lHigh side coupler
lLow side coupler
NT202
Hose fitting to service hose:
lM14 x 1.5 fitting is optional or
permanently attached.
Refrigerant weight scale
NT200
For measuring of refrigerant
Fitting size: Thread size
l1/2²-16 ACME
Vacuum pump
(Including the isolator
valve)
NT203
Capacity:
lAir displacement: 4 CFM
lMicron rating: 20 microns
lOil capacity: 482 g (17 oz)
Fitting size: Thread size
l1/2²-16 ACME
PRECAUTIONS AND PREPARATION
HFC-134a (R-134a) Service Tools and
Equipment (Cont'd)
HA-9

SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers
to an CFC-12 (R-12) A/C system. The HFC-134a (R-134a) cou-
plers will not properly connect to the CFC-12 (R-12) system.
However, if an improper connection is attempted, discharging
and contamination may occur.
Shut-off valve rotation A/C service valve
Clockwise Open
Counterclockwise Close
REFRIGERANT WEIGHT SCALE
Verify that no refrigerant other than HFC-134a (R-134a) and
specified lubricants have been used with the scale. If the scale
controls refrigerant flow electronically, the hose fitting must be
1/2²-16 ACME.
CHARGING CYLINDER
Using a charging cylinder is not recommended. Refrigerant may
be vented into air from cylinder's top valve when filling the cylin-
der with refrigerant. Also, the accuracy of the cylinder is gener-
ally less than that of an electronic scale or of quality recycle/
recharge equipment.
RHA273D
RHA274D
PRECAUTIONS AND PREPARATION
Precautions for Service Equipment (Cont'd)
HA-11