engine NISSAN PICK-UP 2001 Workshop Manual

SEC305D
CONSULT-II=NEEC0034CONSULT-II INSPECTION PROCEDURENEEC0034S011. Turn ignition switch OFF.
2. Connect ªCONSULT-IIº to data link connector which is located
behind the fuse box cover.
PBR455D
3. Turn ignition switch ON.
4. Touch ªSTARTº.
PEF895K
5. Touch ªENGINEº.
SEC308D
6. Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation
Manual.
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
KA24DE (EURO OBD)
CONSULT-II
EC-3070

ENGINE CONTROL COMPONENT PARTS/CONTROL
SYSTEMS APPLICATION
NEEC0034S02
ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTSRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STA-
TUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUTCamshaft position sensorXXXX
Mass air flow sensor X X X
Engine coolant temperature
sensorXXXXX
Heated oxygen sensor 1 X X X X X
Heated oxygen sensor 2 X X X X X
Vehicle speed sensorXXXX
Throttle position sensor X X X X
Intake air temperature sen-
sorXXX
Crankshaft position sensor
(OBD)X
Knock sensor X
Ignition switch (start signal) X X
Closed throttle position
switchXXX
Closed throttle position
switch (throttle position sen-
sor signal)XX
Air conditioner switch X X
Park/Neutral position (PNP)
switchXXX
Power steering oil pressure
switchXX
Air conditioner pressure
switchXX
Battery voltage X X
Ambient air temperature
switchXX
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
KA24DE (EURO OBD)
CONSULT-II
EC-3071

ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTSRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STA-
TUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
OUT-
PUTInjectors X X X
Power transistor (Ignition tim-
ing)XX
(Ignition
signal)XXX
IACV-AAC valve X X X X X
EVAP canister purge volume
control solenoid valveXXXX
Air conditioner relay X X
Fuel pump relay X X X X
Heated oxygen sensor 1
heaterXXXX
Heated oxygen sensor 2
heaterXXXX
Calculated load value X X X
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-3050.
FUNCTIONNEEC0034S03
Diagnostic test mode Function
Work supportThis mode enables a technician to adjust some devices faster and more accurately by following the
indications on the CONSULT-II unit.
Self-diagnostic resultsSelf-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame
data can be read and erased quickly. *1
Data monitor Input/Output data in the ECM can be read.
Data monitor (SPEC)Input/Output of the specification for the basic fuel schedule, AFM, A/F, feedback control valve and
the other data monitor items can be read.
Active testDiagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
shifts some parameters in a specified range.
SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part numbers can be read.
*1 The following emission-related diagnostic information is cleared when the ECM memory is erased.
1) Diagnostic trouble codes
2) 1st trip diagnostic trouble codes
3) Freeze frame data
4) 1st trip freeze frame data
5) System readiness test (SRT) codes
6) Test values
7) Others
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
KA24DE (EURO OBD)
CONSULT-II
EC-3072

WORK SUPPORT MODENEEC0034S04
WORK ITEM CONDITION USAGE
TP SW/TP SEN IDLE POSI ADJ+FOLLOW THE BASIC INSPECTION IN THE SERVICE
MANUALWhen adjusting the idle throttle
position
IGNITION TIMING ADJ*+IGNITION TIMING FEEDBACK CONTROL WILL BE
HELD BY TOUCHING ªSTARTº. AFTER DOING SO,
ADJUST IGNITION TIMING WITH A TIMING LIGHT
BY TURNING THE CRANKSHAFT POSITION SEN-
SOR.When adjusting initial ignition tim-
ing
FUEL PRESSURE RELEASE+FUEL PUMP WILL STOP BY TOUCHING ªSTARTº
DURING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS.When releasing fuel pressure
from fuel line
SELF-LEARNING CONT+THE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL
COEFFICIENT.When releasing fuel pressure
from fuel line
TARGET IDLE RPM ADJ*+IDLE CONDITION When setting target idle speed
*: This function is not necessary in the usual service procedure.
SELF DIAGNOSTIC MODENEEC0034S05DTC and 1st Trip DTCNEEC0034S0501Regarding items of ªDTC and 1st trip DTCº, refer to
ªTROUBLE DIAGNOSIS Ð INDEXº, EC-3009.
Freeze Frame Data and 1st Trip Freeze Frame DataNEEC0034S0502
Freeze frame data
item*Description
DIAG TROUBLE
CODE
[PXXXX]+Engine Control component part/control system has a trouble code, it is displayed as ªPXXXXº. [Refer to
ªAlphabetical & P No. Index for DTCº (EC-3009).]
FUEL SYS-B1+ªFuel injection system statusº at the moment a malfunction is detected is displayed.
+One mode in the following is displayed.
ªMODE 2º: Open loop due to detected system malfunction
ªMODE 3º: Open loop due to driving conditions (power enrichment, deceleration enrichment)
ªMODE 4º: Closed loop - using oxygen sensor(s) as feedback for fuel control
ªMODE 5º: Open loop - has not yet satisfied condition to go to closed loop
CAL/LD VALUE [%]+The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [ÉC]
or [ÉF]+The engine coolant temperature at the moment a malfunction is detected is displayed.
S-FUEL TRIM-B1 [%]+ªShort-term fuel trimº at the moment a malfunction is detected is displayed.
+The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
schedule.
L-FUEL TRIM-B1 [%]+ªLong-term fuel trimº at the moment a malfunction is detected is displayed.
+The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
than short-term fuel trim.
ENGINE SPEED
[rpm]+The engine speed at the moment a malfunction is detected is displayed.
VEHICLE SPEED
[km/h] or [mph]+The vehicle speed at the moment a malfunction is detected is displayed.
ABSOL TH-P/S [%]+The throttle valve opening angle at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
[msec]+The base fuel schedule at the moment a malfunction is detected is displayed.
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
KA24DE (EURO OBD)
CONSULT-II
EC-3073

Freeze frame data
item*Description
INT/A TEMP SE [ÉC]
or [ÉF]+The intake air temperature at the moment a malfunction is detected is displayed.
*: The items are the same as those of 1st trip freeze frame data.
DATA MONITOR MODENEEC0034S06
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]jj+Indicates the engine speed computed
from the REF signal (180É signal) of
the camshaft position sensor.+Accuracy becomes poor if engine
speed drops below the idle rpm.
+If the signal is interrupted while the
engine is running, an abnormal value
may be indicated.
MAS A/F SE-B1 [V]jj+The signal voltage of the mass air flow
sensor is displayed.+When the engine is stopped, a cer-
tain value is indicated.
B/FUEL SCHDL [msec]j+ªBase fuel scheduleº indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board
correction.
A/F ALPHA-B1 [%]j+Indicates the mean value of the air-fuel
ratio feedback correction factor per
cycle.+When the engine is stopped, a cer-
tain value is indicated.
+This data also includes the data for
the air-fuel ratio learning control.
COOLAN TEMP/S
[ÉC] or [ÉF]jj+The engine coolant temperature (deter-
mined by the signal voltage of the
engine coolant temperature sensor) is
displayed.+When the engine coolant temperature
sensor is open or short-circuited,
ECM enters fail-safe mode. The
engine coolant temperature deter-
mined by the ECM is displayed.
HO2S1 (B1) [V]jj+The signal voltage of the heated oxy-
gen sensor 1 is displayed.
HO2S2 (B1) [V]j+The signal voltage of the heated oxy-
gen sensor 2 is displayed.
HO2S1 MNTR (B1)
[RICH/LEAN]jj+Display of heated oxygen sensor 1 sig-
nal during air-fuel ratio feedback con-
trol:
RICH ... means the mixture became
ªrichº, and control is being affected
toward a leaner mixture.
LEAN ... means the mixture became
ªleanº, and control is being affected
toward a rich mixture.+After turning ON the ignition switch,
ªRICHº is displayed until air-fuel mix-
ture ratio feedback control begins.
+When the air-fuel ratio feedback is
clamped, the value just before the
clamping is displayed continuously.
HO2S2 MNTR (B1)
[RICH/LEAN]j+Display of heated oxygen sensor 2 sig-
nal:
RICH ... means the amount of oxygen
after three way catalyst is relatively
small.
LEAN ... means the amount of oxygen
after three way catalyst is relatively
large.+When the engine is stopped, a cer-
tain value is indicated.
VHCL SPEED SE
[km/h] or [mph]jj+The vehicle speed computed from the
vehicle speed sensor signal is dis-
played.
BATTERY VOLT [V]jj+The power supply voltage of ECM is
displayed.
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
KA24DE (EURO OBD)
CONSULT-II
EC-3074

Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
THRTL POS SEN [V]jj+The throttle position sensor signal volt-
age is displayed.
INT/A TEMP SE
[ÉC] or [ÉF]jj+The intake air temperature determined
by the signal voltage of the intake air
temperature sensor is indicated.
START SIGNAL
[ON/OFF]jj+Indicates [ON/OFF] condition from the
starter signal.+After starting the engine, [OFF] is dis-
played regardless of the starter sig-
nal.
CLSD THL POS
[ON/OFF]jj+Indicates idle position [ON/OFF] com-
puted by ECM according to the throttle
position sensor signal.
CLSD THL/P SW
[ON/OFF]j+Indicates mechanical contact [ON/OFF]
condition of the closed throttle position
switch.
AIR COND SIG
[ON/OFF]jj+Indicates [ON/OFF] condition of the air
conditioner switch as determined by
the air conditioning signal.
P/N POSI SW
[ON/OFF]jj+Indicates [ON/OFF] condition from the
PNP switch signal.
PW/ST SIGNAL
[ON/OFF]jj+Indicates [ON/OFF] condition of the
power steering oil pressure switch
determined by the power steering oil
pressure switch signal.
AMB TEMP SW
[ON/OFF]j+Indicates [ON/OFF] condition from the
ambient air temperature switch signal.
IGNITION SW
[ON/OFF]j+Indicates [ON/OFF] condition from igni-
tion switch.
INJ PULSE-B1 [msec]j+Indicates the actual fuel injection pulse
width compensated by ECM according
to the input signals.+When the engine is stopped, a cer-
tain computed value is indicated.
IGN TIMING [BTDC]j+Indicates the ignition timing computed
by ECM according to the input signals.
CAL/LD VALUE [%]+ªCalculated load valueº indicates the
value of the current airflow divided by
peak airflow.
ABSOL TH´P/S [%]+ªAbsolute throttle position sensorº indi-
cates the throttle opening computed by
ECM according to the signal voltage of
the throttle position sensor.
MASS AIRFLOW
[g´m/s]+Indicates the mass airflow computed by
ECM according to the signal voltage of
the mass air flow sensor.
IACV-AAC/V [%]j+Indicates the IACV-AAC valve control
value computed by ECM according to
the input signals.
PURG VOL C/V [%]+Indicates the EVAP canister purge vol-
ume control value computed by the
ECM according to the input signals.
+The opening becomes larger as the
value increases.
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
KA24DE (EURO OBD)
CONSULT-II
EC-3075

Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
AIR COND RLY
[ON/OFF]j+Indicates the air conditioner relay con-
trol condition determined by ECM
according to the input signals.
FUEL PUMP RLY
[ON/OFF]j+Indicates the fuel pump relay control
condition determined by ECM accord-
ing to the input signals.
HO2S1 HTR (B1)
[ON/OFF]+Indicates [ON/OFF] condition of heated
oxygen sensor 1 heater determined by
ECM according to the input signals.
HO2S2 HTR (B1)
[ON/OFF]+Indicates [ON/OFF] condition of heated
oxygen sensor 2 heater determined by
ECM according to the input signals.
VOLTAGE [V]+Voltage measured by the voltage
probe.
TRVL AFTER MIL
[km] or [Mile]+Distance traveled while MI is activated.
Frequency
[msec] or [Hz] or [%]+Pulse width, frequency or duty cycle
measured by the pulse probe.+Only ª#º is displayed if item is unable
to be measured.
+Figures with ª#ºs are temporary ones.
They are the same figures as an
actual piece of data which was just
previously measured.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
DATA MONITOR (SPEC) MODENEEC0034S12
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]jj+Indicates the engine speed computed
from the REF signal (180É signal) of
the camshaft position sensor.
MAS A/F SE-B1 [V]jj+The signal voltage of the mass air flow
sensor specification is displayed.+When engine is running specification
range is indicated.
B/FUEL SCHDL
[msec]j+ªBase fuel scheduleº indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board
correction.+When engine is running specification
range is indicated.
A/F ALPHA-B1 [%]j+The mean value of the air-fuel ratio
feedback correction factor per cycle is
indicated.+When engine is running specification
range is indicated.
+This data also includes the data for the
air-fuel ratio learning control.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODENEEC0034S07
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJECTION+Engine: Return to the original
trouble condition
+Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.+Harness and connector
+Fuel injectors
+Heated oxygen sensor 1
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
KA24DE (EURO OBD)
CONSULT-II
EC-3076

TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
IGNITION TIMING+Engine: Return to the original
trouble condition
+Timing light: Set
+Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.+Adjust initial ignition timing
IACV-AAC/V
OPENING+Engine: After warming up, idle
the engine.
+Change the IACV-AAC valve
opening percent using CON-
SULT-II.Engine speed changes according
to the opening percent.+Harness and connector
+IACV-AAC valve
POWER BAL-
ANCE+Engine: After warming up, idle
the engine.
+Air conditioner switch ªOFFº
+Shift lever ªNº
+Cut off each injector signal one
at a time using CONSULT-II.Engine runs rough or dies.+Harness and connector
+Compression
+Injectors
+Power transistor
+Spark plugs
+Ignition coils
ENG COOLANT
TEMP+Engine: Return to the original
trouble condition
+Change the engine coolant tem-
perature indication using CON-
SULT-II.If trouble symptom disappears, see
CHECK ITEM.+Harness and connector
+Engine coolant temperature sen-
sor
+Fuel injectors
FUEL PUMP
RELAY+Ignition switch: ON
(Engine stopped)
+Turn the fuel pump relay ªONº
and ªOFFº using CONSULT-II
and listen to operating sound.Fuel pump relay makes the operat-
ing sound.+Harness and connector
+Fuel pump relay
PURG VOL
CONT/V+Engine: After warming up, run
engine at 1,500 rpm.
+Change the EVAP canister
purge volume control solenoid
valve opening percent using
CONSULT-II.Engine speed changes according
to the opening percent.+Harness and connector
+EVAP canister purge volume
control solenoid valve
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
KA24DE (EURO OBD)
CONSULT-II
EC-3077

MEF036D
IntroductionNEEC0036
SEF233G
SEF234G
The engine has an ECM to control major systems such as fuel
control, ignition control, idle air control system, etc. The ECM
accepts input signals from sensors and instantly drives actuators.
It is essential that both input and output signals are proper and
stable. At the same time, it is important that there are no problems
such as vacuum leaks, fouled spark plugs, or other problems with
the engine.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the ªWork Flowº on EC-3084.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A ªDiagnostic Worksheetº like the
example on next page should be used.
Start your diagnosis by looking for ªconventionalº problems first.
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
SEF907L
DIAGNOSTIC WORKSHEETNEEC0036S01There are many operating conditions that lead to the malfunction
of engine components. A good grasp of such conditions can make
trouble-shooting faster and more accurate.
In general, each customer feels differently about a problem. It is
important to fully understand the symptoms or conditions for a
customer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the malfunction indicator lamp to
come on steady or blink and DTC to be detected. Examples:
+Vehicle ran out of fuel, which caused the engine to misfire.
+Fuel filler cap was left off or incorrectly screwed on, allowing
fuel to evaporate into the atmosphere.
TROUBLE DIAGNOSIS Ð
INTRODUCTION
KA24DE (EURO OBD)
Introduction
EC-3082

DESCRIPTION FOR WORK FLOWNEEC0037S01
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using the
ªDIAGNOSTIC WORK SHEETº, EC-3083.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II or Generic Scan Tool) the (1st
trip) Diagnostic Trouble Code (DTC) and the (1st trip) freeze frame data, then erase the code and the data. (Refer
to EC-3060.) The (1st trip) DTC and the (1st trip) freeze frame data can be used when duplicating the incident at
STEP III & IV.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The ªSymptom Matrix Chartº will be useful. See EC-3102.)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The ªDIAGNOSTIC WORK SHEETº and the freeze frame data are useful to verify the incident. Connect CON-
SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform²Incident Simulation Tests², refer to GI section.
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st trip) Diagnostic Trouble Code by driving in (or performing) the ªDIAGNOSTIC TROUBLE
CODE CONFIRMATION PROCEDUREº. Check and read the (1st trip) DTC and (1st trip) freeze frame data by
using CONSULT-II or Generic Scan Tool.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO
TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform ªIncident Simulation Testsº, refer to GI section.
In case the ªDIAGNOSTIC TROUBLE CODE CONFIRMATION PROCEDUREº is not available, perform the
ªOVERALL FUNCTION CHECKº instead. The (1st trip) DTC cannot be displayed by this check, however, this sim-
plified ªcheckº is an effective alternative.
The ªNGº result of the ªOVERALL FUNCTION CHECKº is the same as the (1st trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-3086.) If CONSULT-II is
available, perform ªDATA MONITOR (SPEC)º mode with CONSULT-II and proceed to the ªTROUBLE DIAGNOSIS
Ð SPECIFICATION VALUEº, EC-3119. (If malfunction is detected, proceed to ªREPAIR/REPLACEº.) Then perform
inspections according to the Symptom Matrix Chart. (Refer to EC-3102.)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect
the system for mechanical binding, loose connectors or wiring damage using (tracing) ªHarness Layoutsº.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in ªDATA MONITOR
(AUTO TRIG)º mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-3110.
The ªDIAGNOSTIC PROCEDUREº in EC section contains a description based on open circuit inspection. A short
circuit inspection is also required for the circuit check in the DIAGNOSTIC PROCEDURE. For details, refer to
ªHOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENTº, ªCircuit Inspectionº, GI section.
Repair or replace the malfunction parts.
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
and circumstances which resulted in the customer's initial complaint.
Perform the ªDIAGNOSTIC TROUBLE CODE CONFIRMATION PROCEDUREº and confirm the normal code [Diag-
nostic trouble code No. P0000 or 0505] is detected. If the incident is still detected in the final check, perform STEP
VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM. (Refer to EC-3060.)
TROUBLE DIAGNOSIS Ð
INTRODUCTION
KA24DE (EURO OBD)
Work Flow
EC-3085