fuel tank removal NISSAN PICK-UP 2001 Repair Manual

2. Disconnect the fuel hoses from the fuel injection pump.
3. Disconnect the harness connector from the fuel injection
pump.
+Disconnect the connector by pulling the connector stopper
fully.
+When the stopper is fully pulled, the connector will be dis-
connected together. For installation, push the connector half
way first, then press the stopper until it locks, so that the
connector is connected together.
4. Remove the fuel injection pump rear bracket.
5. Remove the front chain case.
+Move the power steering fluid reservoir tank from the bracket.
+Loosen and remove the mounting bolts in the reverse order
of the numbers shown in the figure.
+As for bolts 6, 10, and 11, remove with rubber washer
because there is not enough space for removing only the
bolts.
CAUTION:
To prevent foreign objects from getting in the engine, cover
the opening during the removal of the front chain case.
6. Adjust the No. 1 cylinder to the top dead center position.
+Turn the crankshaft pulley clockwise, then align the align-
ment mark (punched mark) of the camshaft sprocket to the
position shown in the figure.
+There is no indicator on the crankshaft pulley.
+It is not necessary to mark the secondary timing chain for
removal because it can be matched by the link color for
installation. However, the alignment mark on the fuel injec-
tion pump sprocket is difficult to see; mark it if necessary.
7. Remove the chain tensioner.
a. Push the plunger of the chain tensioner, then fix it with a tool
such as a push pin.
b. Using the hexagon wrench (face to face: 5 mm) (SST),
remove the mounting bolts, then remove the chain tensioner.
+A multi-purpose tool may also be used.
JEF351Y
JEF352Y
JEF353Y
JEF354Y
JEF355Y
BASIC SERVICE PROCEDUREYD25DDTi
Electronic Control Fuel Injection Pump
(Cont'd)
EC-3420

Bulb Replacement
The headlamp is a semi-sealed beam type which uses a replace-
able halogen bulb. The bulb can be replaced from the engine
compartment side without removing the headlamp body.
+Grasp only the plastic base when handling the bulb.
Never touch the glass envelope.
1. Disconnect the battery cable.
2. Disconnect the harness connector from the back side of the
bulb.
3. Pull off the rubber cap.
4. Push and raise retaining pin to loosen it.
5. Remove the headlamp bulb carefully. Do not shake or rotate
the bulb when removing it.
6. Install in the reverse order of removal.
CAUTION:
Do not leave headlamp reflector without bulb for a long
period of time. Dust, moisture, smoke, etc. entering head-
lamp body may affect the performance of the headlamp.
Remove headlamp bulb from the headlamp reflector just
before a replacement bulb is installed.
Aiming Adjustment
When performing headlamp aiming adjustment, use an aiming
machine, aiming wall screen or headlamp tester. Aimers should
be in good repair, calibrated and operated in accordance with
respective operation manuals.
If any aimer is not available, aiming adjustment can be done as
follows:
For details, refer to the regulations in your own country.
a. Keep all tires inflated to correct pressures.
b. Place vehicle and tester on one and same flat surface.
c. See that there is no-load in vehicle (coolant, engine oil
filled up to correct level and full fuel tank) other than the
driver (or equivalent weight placed in driver's position).
CAUTION:
Be sure aiming switch is set to ª0º when performing aiming
adjustment on vehicles equipped with headlamp aiming
control.
GEL452A
SEL596Y
SEL597Y
HEADLAMP Ð Conventional Type Ð
EL-3027

6. Remove front chain case.
+Move power steering fluid reservoir tank from the bracket.
+Loosen fixing bolts in the reverse order of that shown in the
figure and remove them.
+Remove all bolts with the rubber washer as space is limited
for pulling them out.
CAUTION:
+While front chain case is removed, cover openings to
prevent entry of foreign material into engine.
+Do not remove two mass dampers on the back of cover.
7. Set the No. 1 piston to TDC on its compression stroke.
+Turn crankshaft pulley clockwise so that the alignment mark
(punched mark) on each camshaft sprocket is positioned as
shown in the figure.
+No position indicator is provided on the crankshaft pul-
ley.
+When installing, color coded links on the secondary tim-
ing chain can be used as alignment marks. Marking may
not be necessary for removal; however, make alignment
marks as required because the alignment mark on fuel
injection pump sprocket may not be easy to see.
8. Remove chain tensioner.
a. Push the plunger of chain tensioner and keep it pressed with
a push pin.
b. Using a hexagon-head wrench [face to face: 5 mm (0.20 in),
SST], remove bolts to remove chain tensioner.
JEM121G
SBIA0189E
SEM515G
JEM124G
SBIA0227E
TIMING CHAINYD25DDTi
Secondary Timing Chain (Cont'd)
EM-3022

EGR volume control valve .......... EC-3605, 3606
EVAP canister purge volume control
solenoid valve ................................... EC-3283
EVAP canister ....................................... EC-3029
Electrical ignition system ...................... EC-3026
Electronic fuel injection
pump ........ EC-3419, 3420, 3508, 3509, 3542,
3543, 3549, 3550, 3556, 3557,
3563, 3564, 3570, 3571, 3573,
3574, 3614, 3615
Engine control circuit
diagram ......................... EC-3020, 3408, 3409
Engine control component parts
location .............................................. EC-3018
Engine control module (ECM) .............. EC-3308
Engine control system diagram and
chart .............................. EC-3021, 3409, 3410
Engine coolant temperature sensor
(ECTS) .......................... EC-3165, 3480, 3481
Engine fail-safe system ......................... EC-3101
Engine oil filter replacement ................. MA-3013
Engine oil replacement ......................... MA-3012
Engine outer component parts ............. EM-3008
Engine removal ..................................... EM-3063
Engine serial number ............................. GI-3006
Evaporative emission (EVAP)
system ............................................... EC-3029
Exhaust system ..................................... FE-3005
Exterior .................................................. BT-3006
F
F/PUMP - Wiring diagram ..................... EC-3380
FICD - Wiring diagram .......................... EC-3390
FUEL - Wiring diagram ............... EC-3239, 3246
Fast idle cam (FIC) ............................... EC-3035
Fluids .................................................... MA-3008
Flywheel runout .................................... EM-3080
Fog lamp, rear ....................................... EL-3045
Freeze frame data ................................ EC-3050
Front bumper ......................................... BT-3002
Front case (Transfer) ............................. TF-3003
Front combination lamp removal and
installation .......................................... BT-3002
Front drive shaft (Transfer) ................... TF-3004
Front passenger air bag ............. RS-3003, 3009
Fuel cut control (at no load & high
engine speed) ............... EC-3028, 3413, 3414
Fuel filter replacement .......................... MA-3018
Fuel filter ............................................... EC-3033
Fuel injection system ................. EC-3237, 3244,
3411, 3412
Fuel injector .......................................... EC-3369
Fuel line inspection ............................... MA-3019
Fuel pressure check ............................. EC-3033
Fuel pressure regulator ......................... EC-3034
Fuel pressure release ........................... EC-3033
Fuel pump relay .................................... EC-3378
Fuel pump ............................................. EC-3378Fuel system ........................................... FE-3003
Fuel tank vacuum relief valve ............... EC-3030
Fuse block ............................................. EL-3199
G
Gauges .................................................. EL-3056
Generic scan tool (GST) ....................... EC-3080
Glow plug .................................... EC-3621, 3622
Glow relay ................................... EC-3621, 3622
Grease .................................................. MA-3008
H
H/AIM - Wiring diagram ......................... EL-3037
H/LAMP - Wiring diagram ..................... EL-3023
HEAT UP - Wiring diagram ........ EC-3639, 3640
HEATER - Wiring diagram .................... HA-3004
HLC - Wiring diagram ............................ EL-3108
HORN - Wiring diagram ........................ EL-3109
HSEAT - Wiring diagram ....................... EL-3118
Harness layout ....................................... EL-3166
Hazard warning lamp ............................ EL-3047
Headlamp aiming control ....................... EL-3037
Headlamp removal and installation ....... BT-3002
Headlamp washer .................................. EL-3108
Headlamp .............................................. EL-3023
Heat up switch ............................ EC-3638, 3639
Heated oxygen sensor (HO2S)
(front) ........ EC-3202, 3213, 3196, 3310, 3317
Heated oxygen sensor (HO2S) heater
(front) ................................................. EC-3133
Heated oxygen sensor (HO2S) heater
(rear) .................................................. EC-3138
Heated oxygen sensor
(rear) ................... EC-3220, 3227, 3324, 3334
Heated seat ........................................... EL-3118
Hood ...................................................... BT-3002
Horn ....................................................... EL-3109
How to erase DTC for OBD
system ........................... EC-3060, 3428, 3429
I
IACV-AAC valve .................................... EC-3295
IACV-FICD solenoid valve .................... EC-3389
IATS - Wiring diagram ...... EC-3162, 3505, 3506
ILL - Wiring diagram .............................. EL-3050
INJECT - Wiring diagram ...................... EC-3370
INT/L - Wiring diagram .......................... EL-3055
Idle air control (IAC) system ................. EC-3295
Idle air control valve (IACV) .................. EC-3295
Idle mixture ratio ................................... EC-3035
Idle speed ......................... EC-3035, 3444, 3445
Ignition control system .......................... EC-3361
Ignition timing ........................................ EC-3035
Illumination ............................................. EL-3050
ALPHABETICAL INDEX
IDX-3003

Bulb Replacement
The headlamp is a semi-sealed beam type which uses a replace-
able halogen bulb. The bulb can be replaced from the engine
compartment side without removing the headlamp body.
+Grasp only the plastic base when handling the bulb.
Never touch the glass envelope.
1. Disconnect the battery cable.
2. Disconnect the harness connector from the back side of the
bulb.
3. Pull off the rubber cap.
4. Push and raise retaining pin to loosen it.
5. Remove the headlamp bulb carefully. Do not shake or rotate
the bulb when removing it.
6. Install in the reverse order of removal.
CAUTION:
Do not leave headlamp reflector without bulb for a long
period of time. Dust, moisture, smoke, etc. entering head-
lamp body may affect the performance of the headlamp.
Remove headlamp bulb from the headlamp reflector just
before a replacement bulb is installed.
Aiming Adjustment
When performing headlamp aiming adjustment, use an aiming
machine, aiming wall screen or headlamp tester. Aimers should
be in good repair, calibrated and operated in accordance with
respective operation manuals.
If any aimer is not available, aiming adjustment can be done as
follows:
For details, refer to the regulations in your own country.
a. Keep all tires inflated to correct pressures.
b. Place vehicle and tester on one and same flat surface.
c. See that there is no-load in vehicle (coolant, engine oil
filled up to correct level and full fuel tank) other than the
driver (or equivalent weight placed in driver's position).
CAUTION:
Be sure aiming switch is set to ª0º when performing aiming
adjustment on vehicles equipped with headlamp aiming
control.
GEL452A
SEL596Y
SEL597Y
HEADLAMP Ð Conventional Type Ð
EL-3027